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Material balance for bypass

Kcal/Kg cli 980

 

Material L.O.I % element

Kiln feed 34.74 SO3

Kiln Dust 3.97 K!O

"#$ass dust 7.4 &a!O'l!

1-Input by Raw material

(a) meal Kiln dust

element )et l*ss free element )et

SO3 0. 0.84 SO3 0.3

K!O 0.3 0.4 K!O 0.!

&a!O 0.34 0.! &a!O 0.34

'l! 0.!0 0.3+ 'l! 0.7

2-Input by Fuel oil

t*tal sul$,ur - !.+8 SO3 - .4

SO3 in feed fr* 0.!73

1-Output by clinker 

element %

SO3 +.!

K!O 0.3!

&a!O 0.!8

'l! 0.00

2-Output by Bypass dust

element % l*ss free

SO3 3.37 3.4K!O !.3+ !.0

&a!O 0.99 +.07

'l! 3.94 4.!

balance sheet

input

SO3 K!O &a!O 'l

(a) Meal 0.84 0.4 0.! 0.3+

uel *il 0.!73

total input 112 !"# !"2 !$1

output

SO3 K!O &a!O 'l!

'liner +.! 0.3! 0.!8 0.00

Kiln Dust 0.+3 0.0 0.07 0.+!

"#$ass dust 0.! 0.+7 0.07 0.!9

total output 1%# !"# !#2 !#1

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&O$ 'l2

(olatility 0.49 +.00

)nrichment !.!0 !.4+

alali /sul$,ate 0.70!087

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Hot meal

%

!.4

0.74

l*ss free

+.00

0.40

0.4

0.90

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&ulphur *o +lkali

Inputs

S$. eat '*nsum$ti*n 800 Kcal/Kg cli

'*al 1s, !3.3 %

Net CV of coal as red +30 'al/Kg

O2ide Raw meal)et LOI % loss free

K!O 0.3 34. 0.0

&a!O 0.039 34. 0.00

SO3 0.+! 34. 0.+9+

1s, c*ntriuti*n t* cliner 0.0304 g 1s,/g 'liner

L*ss ree (a) Mi2 c*ntriuti*n t* 'liner 0.99 g 1s,/g 'liner

Total K2O 0.007 g K!O/g 'liner

Total Na2O 0.000 g &a!O/g 'liner

Total SO3 0.00! g SO3/g Sul$,ur

Total SO3 0.003 g SO3/g 'liner

 5*tal 1lali 1S &a!O 0.44 , in 'linker 

Sul$,ur 5* 1lali rati* 0.3

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Material L.O.I %

Kiln feed 34.74

Kiln Dust 3.97

"#$ass dust 7.4

1-Input by Raw material(a) meal

element )et l*ss free

SO3 0. 0.84

K!O 0.3 0.4

&a!O 0.34 0.!

'l! 0.!0 0.3+

2-Input by Fuel oil

t*tal sul$,ur - !.+8

SO3 in feed fr* 0.!73

1-Output by clinker 

element %

SO3 +.!

K!O 0.3!

&a!O 0.!8

'l! 0.00

2-Output by Bypass dust

element % l*ss free

SO3 3.37 3.4

K!O !.3+ !.0

&a!O 0.99 +.07'l! 3.94 4.!

balance sheet

input

SO3 K!O

(a) Meal 0.84 0.4

uel *il 0.!73

total input 112 !"#

output

SO3 K!O

'liner +.! 0.3!

Kiln Dust 0.+3 0.0

"#$ass dust 0.! 0.+7

total output 1%# !"#

&O$ 'l2

(olatility 0.49 +.00

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)nrichment !.!0 !.4+

alali /sul$,ate 0.70!087

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atio

'oal%

+.3! In +sh

0.08 In +sh

0.! +s elemental &

3.04 , in 'linker 

9.9 , in 'linker 

0.!" , in 'linker 

0.0 , in 'linker 

0.3! , in 'linker 

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Hot meal

element %

SO3 !.4

K!O

&a!O

'l! 0.74

Kiln dust

element )et l*ss free

SO3 0.3 +.00

K!O 0.! 0.40

&a!O 0.34 0.4

'l! 0.7 0.90

SO3 - .4

&a!O 'l

0.! 0.3+

!"2 !$1

&a!O 'l!

0.!8 0.00

0.07 0.+!

0.07 0.!9

!#2 !#1

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