byteoperations · 3 the challenges in manufacturing industries poor production visibility and...
TRANSCRIPT
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JUN| 2020
P R O D U C T I O N | M A I N T E N A N C E | E N E R G Y | U T I L I T Y
D R I V I N G T H E I N D U S T R I A L D I G I T A L T R A N S F R O M A T I O N
byteOPERATIONS
byteFACTORY
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Trends in Manufacturing Industries
Maxbyte Technologies Limited – Proprietary information
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3
The Challenges in Manufacturing Industries
Poor production visibility and manual data entry leads to only 60% accurate production data for forecasting & decisions
Unscheduled reactive maintenance due to equipment breakdown leads to delay in 10% of product volume delivery to dealers and customers
IIoT implementation required skilled people to assess, configure, integrate, analyze & manage system and factory big data
Maxbyte Technologies Limited – Proprietary information
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Network
Mobile
Analytics
Cloud
Security
Social
Sensors, Wearable & Devices
Digital Manufacturing
Platform
Production OEE Analytics Shop floor Machine production Monitoring
Condition Monitoring & DiagnosticsMachine Condition Anomaly Condition Monitoring
Intelligent Maintenance SystemDigital Autonomous Maintenance Ticketing System
Digital ANDON SystemAssembly line Tracking & Traceability
Energy & Utility AnalyticsFactory wide energy & Utility consumption analysis
EAIEnterprises Application Integration
Maxbyte Technologies Limited – Proprietary information
byteOPERATIONS
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5
How it works?
1 byteASSESSI4.0 Assessment, Business Case ROI Calc,Roadmap Manager & IIoT BoM Generator
2 byteSENSESensor data acquisition and edge node modules available for any machines in the shop floor
3 byteCONNECTSystem Integrators rapidly connect to and remotely visualize data from any PLC/Controls in the factory
4 byteAPPSImprove efficiency through Role Based Real-time Production, Energy, Maintenance Analytics, Anomaly Detection and Troubleshooting
5 byte360Administrate, Monitor, Diagnosis and Analytics on IIoT Environment
One modular digital factory platform to improve production efficiency by 20%
byteOPERATIONS
Maxbyte Technologies Limited – Proprietary information
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CONVENTIONAL SPM CNC ROBOT WATER SYSTEM AIR THERMAL SYSTEM ENERGY
SENSOR, DATA ACQUISITION, MACHINE PLC CONNECTOR & CONVERTER
Wi-Fi, ETHERNET, BLUETOOTH, RFID & INDUSTRIAL GATEWAY
Factory Shop-Floor Machines Factory Utility Machines
ON-PREMISES SERVER / MAXBYTE SECURED CLOUD
COMMUNICATION INTERFACE (PROFIBUS, PROFINET, OPC. MTTQ, REST API, Sockets, AlwaysOnTM, etc)
Role Based Console
Monitoring & AlertManagement
Dashboard & Reporting
Process & Event Management
WEB REAL-TIME NOC FACTORY MANAGEMENT TEAM PRODUCTION, MAINTENANCE & SERVICE TEAM
BARCODE READER, DIGITAL GAUGES, BIOMETRIC SCANNER & USER INTERFACE
PRODUCTION OEE ANALYTICS
CONDITION MONITORING & DIAGNOSTICS
INTELLIGENT MAINTENANCE
DIGITAL ANDON SYSTEMENERGY & UTILITY ANALYTICS
ENTERPRISES APPLICATION INTEGRATION
- Digital Manufacturing PlatformbyteOPERATIONS
Maxbyte Technologies Limited – Proprietary information
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PRODUCTION OEE ANALYTICS
KEY BENEFITS
▪ OEE: Availability, Performance, Quality Part Count▪ Machine Downtime reasoning: Setup, breakdowns…▪ Dashboards & Reports: For hourly, shift based, daily management, by machine, part,
operator
ENABLE TO INCREASE PRODUCTION PERFORMANCE
INCREASE EFFICIENCY OF MAN, MACHINE, PROCESS
IMPROVE DEMAND FORECAST
FOR BETTER VISIBILITY OF
SHOPFLOOR EFFICIENCY
byteOPERATIONS
Maxbyte Technologies Limited – Proprietary information
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CONDITION MONITORING &
DIAGNOSTICS
KEY BENEFITS REDUCE MACHINE UNSCHEDULED DOWNTIME
FASTER MAINTENANCE RESPONSE AND RESOLUTION
IMPROVED MACHINE MAINTENANCE AND COST REDUCTION
▪ Dedicated Sensor to capture machine Condition monitoring such as Vibration, Pressure, Temperature, etc.
▪ Condition Anomaly Detection & Threshold based alerts▪ Configurable threshold limit - Setting threshold limit (Min & Max Value for each
parameters)
SMART & PROACTIVE MAINTENACE
byteOPERATIONS
Maxbyte Technologies Limited – Proprietary information
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ENERGY & UTILITY ANALYTICS
KEY BENEFITS
ENABLE TO REDUCE ENERGY BILLS
ARRESTING THE ENERGY & UTILITIES LEAKAGES WASTAGES
CROSS FUNCTIONAL ANALYTICS FOR DECISION MAKING
▪ Coverage of Energy from HT/LT Panel to Machine Level▪ Single Line Diagram representation of factory from substation to end asset▪ Utilizes consumption & Condition Monitoring – Water, Air, Gas, Thermal, etc▪ Reports & Trends – Energy & Utility Consumption trend analysis and Reports - For hourly,
shift based, daily management, by machine basis
SMART & OPTIMIZED FACTORY ENERGY
SAVINGS
byteOPERATIONS
Maxbyte Technologies Limited – Proprietary information
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DIGITAL ANDON SYSTEM
KEY BENEFITS
IMPROVE DATA AVAILABILITY & COMMUNICATION
INCREASED BUSINESS INTELLIGENCE & DECISION INSIGHTS
INCREASE EFFICIENCY OF MAN, MACHINE, MATERIAL & PROCESS
STREAMLINED ASSEMBLY LINE PRODUCTIVITY
▪ Track the takt time assembly material using RFID/BLE beacons ▪ Real-time Assembly line downtime analysis & alerts▪ Digital Ticketing System to track the downtime event status in real-time
byteOPERATIONS
Maxbyte Technologies Limited – Proprietary information
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INTELLIGENT MAINTENANCE
SYSTEM
KEY BENEFITS REDUCED MACHINE DOWNTIME
FASTER MAINTENANCE RESPONSE AND RESOLUTION
IMPROVED SHOP FLOOR PERSONNEL & MAINTENANCE TEAM EFFICIENCY
▪ Mobile app based preventive maintenance instruction & execution▪ Automatic machine initiated maintenance request by for faults & alerts▪ Ticketing system to view list of issues and follow up the progress in maintenance issues
IMPROVES FASTER MAINTENANCE
RESPONSE
byteOPERATIONS
Maxbyte Technologies Limited – Proprietary information
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ENTERPRISES APPLICATION INTEGRATION
KEY BENEFITS REDUCE UTILITIES WASTAGE & DOWNTIME
IMPROVED UTILITY MANAGEMENT AND COST REDUCTION
IMPROVED VISIBILITY OF SUPPLIER & CUSTOMER DEMANDS
▪ Integration of Multi Third-party Application such as ERP, MES, CRM, etc▪ Push & Pull byteOPERATION Application Data into Third Party Application for Actionable
Insights▪ Support different business logic to integrate software
SMART CONNECTS FOR
SUPLLIER & CUSTOMER
byteOPERATIONS
Maxbyte Technologies Limited – Proprietary information
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- Mobile ApplicationbyteOPERATIONS
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Plant Wise Trends Machine Wise TrendsIndividual Machine
DashboardReports
Maxbyte Technologies Limited – Proprietary information
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byteEDGEONE-STOP SHOP FOR IIoT IMPLEMENTATION NEEDS
Maxbyte’s byteEDGE delivers a effective solution for industrial sensing which allows for dataacquisition and processing which is cost effective, straightforward, secure and scalable. It aims tocombined to deliver the critical data from the assets throughout your shop-floor operationsmachine to byteOPERATION System where you can apply the business logic and analytics to getactionable insights which helps in extract maximum business value.
Temperature, pressure, flow, level, vibration, load, Energy, etc
Industrial Standard Sensors
Multi interfacing protocols: RS485, MODBUS TCP/IP, RS232, RJ45, BLE, OPCConnectivity as modular options: Ethernet, Wi-Fi, Bluetooth, GSM 2G 3G
Edge Devices
Industrial Barcode, QR Code & RFID reader, Bluetooth BLE & UWB tracking devices
Tracking Devices
Industrial Standard User Interface – HMI & Tablet PC, Shop floor LED TV
Industrial Display
Head mounted Smart Wearables for AR/VR Solutions
Smart Wearables
Maxbyte Technologies Limited – Proprietary information
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Industry 4.0 Advisory services
I4.0 Assessment, Business Case ROI Calculation, Industrial IoT Roadmap plan
Industry 4.0 Consulting
Sensor & Hardware Integration support to communicate the machine data with byteOPERATION Application
M2M System IntegrationAugmented Reality Development, big data analytics such – MR & AI and Edge Analytics
Intelligent Analytics
On-demand Customized Development support in byteOPERATION Application
Customization SupportFactory environment communication (Ethernet, Wi-Fi & Broadband) infrastructure setup
Connectivity Support
MAXBYTE’s INDUSTRY 4.0 ADVISORY SERVICES
One Stop Shop for IIOT Implementation Needs
Maxbyte Technologies Limited – Proprietary information
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byteOPERATIONS - Role Based Benefits
ControlsEngineer
QualityProcess, quality,
maintenance plannersPlant
ManagerMaintenance Operator
Operational IntelligenceConnectivity StatusAsset Health Monitoring
Quality Visibility and Verification
OperatorPortal
OperatorPortal
▪ Fast & flexible▪ Proactive issue identification▪ Reduced unplanned
downtime▪ More reliable data collection
▪ Increased efficiency▪ Increased throughput
Quality▪ Improved Quality▪ Increased responsiveness
▪ Reduced Downtime▪ Optimized maintenance
planning & Execution▪ Reduced scrap and rework
▪ Improved. Collaboration▪ Increased production
quality and performance▪ Shorten time to production▪ Reduce development cost
▪ Better tracking to sales order
▪ Improved Monitoring▪ Reduced rejections▪ Reduced scrap▪ Customer satisfaction
▪ Remove manual effort to enter data
▪ Increased motivation▪ More alert in production
due to tracking
Unified visibility & real-time monitoring
Anomaly detection & predictions
Performance Quality Availability Parts Count
Maxbyte Technologies Limited – Proprietary information
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CAx-PLM Integration
AR, VR, MR Integration
Edge Device & Analytics
Internet of Things
Cloud & Hybrid
Machine Data Analytics
Autonomous Robotsintegration
Cyber Security Integration
APIs for Artificial Intelligence
Enterprise Application Integration (CRM | PLM | ERP | MES | SLM)
Smart ConnectedProduct Lifecyle
SAAS
byteFACTORY
Our Solution: Smart Connected Product LifecycleAn Advanced Industrial Digital Intelligent & Integrated Solution
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We enable intelligent industries
For flexibility, productivity and sustainability
June 2020
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Time to market Flexibility New business model
Example Auto Emission Technology
Reduced design cycle time by improving engineering efficiency
Example Auto Axles Manufacturing
Improving productivity in low volume high variance
Example Industrial Heat Pump
Heat-as-a-Service reducing industrial heating cost by 50%
Customer needs drive our business..
Our end-to-end portfolio meets core industrial customer needs
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Our portfolio focus on customer needs..
SOLUTIONS – Accelerator Program, Value Solutions, Industry Vertical Solutions
INDUSTRIALSOFTWARE
byteFACTORY – Product lifecycle analytics (SaaS)
iTWIN – Replica of Reality Solution (SaaS)
Cloud-based, open A.I. platform (PaaS) - MVP
IIOT EDGE
byteEDGE – Plug & Play edge devices for legacy, PLC, CNC, Robo machine• Sensors• PLC, Emb System• Data Acquisition• Gateways• Edge Server
ROBOTICSPLATFORM
MARC – Navigation Platform for Material, Cleaning, Inspection, Safety, Security, Maintenance, Assistance
Variants: Autonomous, BCI, VR/AR/MR
LEARNINGPROGRAM
The Factory Science• Manufacturing
Digitization Mgmt Certification
• Digital Capability Building
• Industry 4.0 CoE
CUSTOMER SUCCESS
• Advisory• Success mgmt• Implementation• Cloud• Adoption• Support• Operations mgmt
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BOT
ProductionAssemblyQualityMaintenanceEnergyUtilities
Analytics Apps Store
Modular IIoT SaaS – High Impact InsightsEngineering . Operations . Service
ML based insights
A.I.
(Patent Applied)
1000+ usecase features
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We are trusted by..
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Machines, HMIs, Sensor, Actuators, Gateways & Field Agents
Connectivity M2M Cloud, Device, Business Rules & Big Data
M2M | M2P | P2P
Mobile / Web App, AR & Analytics
Enterprise Application Integration
AR & 3DTM
Connecting Physical & Digital World
Our technology partner ecosystem
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We are practising quality excellence in our industry 4.0 solutions delivery
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Maxbyte Advantage
Accelerator Program for Smart Transformation
Market Validated E2ESmart Factory Solutions
Vertical Solutions with Value Delivery
Strong GTM & Technology Partner Ecosystem
Digital FactoryAs A Service
Forerunner in Industry 4.0 Implementation
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Our accolades..
IoT Partner of the Year 2017
awarded by PTC for IoT Solution and
System Integration Excellence
One of the 30 Most Preferred
Tech Workplacesby Insights Success
November 2017
Best Start-up in Manufacturing
Sector at CII STARTUPRENEURS
2017, awarded by CII
Fast Growing Indian Company
Excellence Awardawarded by Indian
Economic Development &
Research Association
One of the 20 Most Promising M2M Solution
Providers by CIOReview July 2017
One of the 10 Innovative
Companies to Watch by Insights Success May 2018
One of the 20 Most Promising
SaaS Providers by CIOReview January
2019
One of the Most Valuable IoT Companies in
2019 by Analytics Insights
“Emerging Startup 2019” by thetalk BIG IDEAS
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Our global customer service locations
Coimbatore
Mumbai
Manchester
Cincinnati
Dubai
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www.maxbytetech.com | www.bytefactory.ai | www.thefactoryscience.com
Contact us @Viswanathan T
Chief Technology OfficerE: [email protected]
P: +919881140824
Follow us to get more Industry 4.0 insights
http://www.maxbytetech.com/http://www.bytefactory.ai/http://www.thefactoryscience.com/mailto:[email protected]://twitter.com/MaxbyteTechhttps://www.youtube.com/channel/UCjHPqfEWxBWs43tXTB0I_iQ/featuredhttps://www.linkedin.com/company/maxbytetechhttps://www.facebook.com/maxbytetech/