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SpinGuard Seal Technology: (Fig 1.1)
uContact seal prevents oreign material rom entering seal cavity
uGrease-flled triple labyrinth seal shuts out contaminants
uStationary external seal prevents material pinch points
Quick Reaction
uDistributors stocked with standard products
uOne to two day turnarounds on custom designs
High Quality Construction
uThick or thicker steel construction compared to other brandsuTwo year complete components warranty
uLargest, broadest range o all CEMA categories on the market
Economical Retroft Rolls
uSlotted shats ft most competitor rames
uHex nut adapter available or hex nut style brackets
No Maintenance Base Frame
uAngled base sheds material
uFlared, non-clogging center stands
uNo material pinch points between roll and rame
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CEMA Rated Idlers
Frequently Asked Questions
Which CEMA class do I need?uAccording to CEMA, the main
inuences in selection are beltweight, material weight, load rating,belt sag, idler lie, belt rating and belttension. Its a conusing combinationo data that weve tried to simpliywith our Idler Selector Calculator.Find it in the Quick Links section atsuperior-ind.com.
Which roll diameter do I need?uThe rule o thumb considers belt
speed. At 400 FPM consider a 4idler, 500 FPM is 5, 600 FPM is 6and so on. Its also a act that largerdiameter rolls have longer lives dueto ewer revolutions and thicker shells.
Where can I buy Superior Idlers?uWe have distribution partners with
inventory throughout North Americaand Central America. For local serviceand ast deliveries, see our partnersat superior-ind.com/distributor.
Quick Specs
uClasses: CEMA B, C, D, E, and Fu Roll Diameter: 4- 8uBelt Widths: 18- 120
Features and Benefts
Idler Specifcations
Specs Bearing Size Diameter Thickness Belt Width
CEMA B 17 mm 4, 5 11, 9 Ga 18- 48
CEMA C 20 mm 4, 5, 6 11, 9, 7 Ga 18- 60
CEMA D 25 mm 5, 6 9, 7 Ga 24- 72
CEMA E 40 mm 6, 7 1/4 36- 96
CEMA F 50 mm 7, 8 1/2 or 3/4 42- 120
CEMA Rated IdlersThe Broadest Range of Conveyor Idlers on the Market
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CEMA Rating or Series
uSpeciy either CEMA B, C, D, E, or F
Roll Diameter
uSpeciy either 4, 5, 6, 7 or 8 or the roll size diameter
Troughing AngleuSpeciy either 20, 35, or 45 or the troughing angle
Idler Type
uSpeciy the idler identifcation letter or the particular idler,you may need rom the chart to the right
Belt Width
uSpeciy the belt width
B, C, D, E, F 4 - 8 20, 35, 45 18 - 120See Below
Producer Perspective
Fugitive Material
In the beginning, our plant was stocked by anotherbrand and some o them were lasting just threemonths! We run a lot o wet sand and they werentmaking the cut.
Seal Power
With other brands, the problems were directlyrelated to bearing ailure. Sand was getting throughthe seals and into the can. I read about Superiorsseal in magazines and now Im witnessing it!
Competitive Comparison Comparing brand to brand, we get three sometimesour times the lie with Superior Idlers. They defnitelyft the bill!
Plant Superintendent at Eastern Colorado Aggregates, La Junta, CO
ETroughing Idler Equal Length Rolls
EI Rubber Cushion Troughing Idler
EASel-AlignerBABi-Directional Aligning Idler
RET Return Idler
FLT Flat Carrier Idler
FLTI Flat Carrier Rubber Cushion Idler
RETI Return Rubber Cushion Idler
RETU Urathon Return
RETUSP Spiral Urathon Return Roll
RETAReturn Sel-Aligning Idler Roll
RETAI Return Sel-Aligning Rubber Cushion Idler
RETVV-Return Idler
P Picking Idler Length Rolls
UTroughing Idler Unequal Length RollsCM Low-Profle Channel Mount Idler
CMI Channel Mount Impact Low Profle Idler
SM Low-Profle Standard Mount Idler
SMI Standard Mount Impact Low Profle Idler
GO Oset Troughing Idler
EW Wire Rope Idler
VPE Variable Pitch Idler
MOX Moxie Roll
CB CB504 Series
LS Live Shat
LSB Live Shat Beater
BeltWidth
IdlerType
RollDiameter
CEMARating
TroughingAngle
Idler Type2
3
1
4
5
Part Number GuideExample: C6-35E-362 31 4 5
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Idler Styles
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CUSTOMER CARE PLANEXCLUSIVE PATENT
PATENTEDTECHNOLOGY
Idler Styles
Equal Troughing Moxie Rolls
Wire Rope
CB504 Series Feeder/Picking
Channel Mount Low Prole Impact Offset Center Roll Variable Pinch
V-Return Self-Aligner
Unequal Troughing
Self-Aligning Return Beater Bar ReturnLive Shaft Rollers
Rubber Cushion Flat Carrier Return Rubber Disc Return Urathon Return Roll
Spiral Urathon Return Roll Garland
Flat Carrier Idler
Products Available in CEMA Rated Idlers
Idler Style CEMA B CEMA C CEMA D CEMA E CEMA F
Equal Troughing x x x x x
Moxie Rolls x x
Unequal Troughing x x x x
Feeder/Picking x x x x
Channel Mount Low Prole x x x
Impact x x x x x
Offset Center Roll x x
Wire Rope x x
Variable Pitch x x x
V-Return x x x
Self-Aligner x x x x x
Self-Aligning Return x x x x
Live Shaft Return x x
Beater Bar x x
Flat-Carrier x x x x x
Rubber Cushion Flat Carrier x x x x
Steel Return x x x x x
Rubber Lagged Return x x
Rubber Disc Return x x x x
Urathon Return Roll x x x x
Spiral Urathon Return Roll x x x
Garland Return x
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Moxie RollsEnergy Efcient Idlers Consume Less Power than Steel
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Moxie Rolls
Frequently Asked Questions
What are Moxie rolls made from?uTheres a combination o materials
that go into the recipe to developour specially ormulated Moxie rolls.
How thick is the idler shell?uCompared to the rest o the market,
we oer the thickest shell. Our 6diameter rolls are equipped with a1 thick shell while our 5 rolls are1/2 thick.
How is the roller easier on my crews?uWeighing in at more than 40% lighter
than their steel equivalents, Moxierolls are much lighter on the backsand bones o your maintenancecrews. Easier mounting helps preventback injuries, especially in applicationswith suspended belts, difcult toaccess rollers and long conveyors.
Quick Specs
uClasses: CEMA C and Du Roll Diameters: 5 and 6u Belt Widths: 18 - 72
Features and Benefts
Fig 2.1 No More Corroded Idler Rolls
40
30
20
10
44% 21% 44% 23%
C5-36 C6-36 D5-36 D6-36
Weight(lbs)
Moxie
Steel
Fig 2.2 Weight Comparison
Sheds Sticky Material
uStandard Steel: Wet, sticky material tends to cake onto steel cansuMoxie Rolls: The lubricity o Moxie rolls sheds sticky materialuStandard Steel: Material bonded to idlers is a chie source o
misaligned belts
uMoxie Rolls: Reduced misalignment and tracking issues
Video Proof: http://superior-ind.com/components/idlers/moxie
Corrosion Resistant
uStandard Steel: In corrosive environments, steel can rust (Fig 2.1)uMoxie Rolls: The specially designed ormula is rust resistantuNote: Upgrade to stainless steel shats and rames
Saety
uStandard Steel: The more weight, the more power requirementsuMoxie Rolls: Low roll resistance cuts horsepower requirementsuStandard Steel: Heavy rollers can be ergonomically unhealthyuMoxie Rolls:The lightweight rollers weigh up to 44% less (Fig 2.2)
Reduced Noise
uStandard Steel: Steel generates a clanking sound when it contactsbelt asteners
uMoxie Rolls: 3x quieter than steel, Moxie rolls provide noise control
in residential zones
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1-800-321-1558Find local distribution at superior-ind.com/distributor 2012 Superior Industries CL-102
CUSTOMER CARE PLANEXCLUSIVE PATENT
PATENTEDTECHNOLOGY
SpinGuard Seal Technology
Producer PerspectiveMoxie Roll Cutaway
23
1
4
6 5
2
3
1
4
6
5
Flat Surace:Material will not build up across the at surace
Recessed/Stationary External Seal:Stationary external seal helps prevent material pinchpoints between the rame and the end o the roller
Centriugal Force Chamber:Centriugal orce creates a sel-cleaning inger eect,keeping water and dirt out
Contact Seal:First deense against contaminants is the contact sealwhich creates less drag than a rubber seal
Triple Labyrinth Seal:Second deense is the triple labyrinth seal whichmakes contaminants travel a longer distance
uThe labyrinth is also grease flled to keepcontaminants away rom the ball bearing
uThe glass flled polypropylene seal material is moredurable and is less susceptible to corrosion
Ball Bearing:Factory sealed metric ball bearing on all CEMArated idlers
C or D 5 or 6 20, 35, 45 MOX18- 72
Producer Perspective
Pizza Cutter
I we didnt catch a worn steel roll in time, the sharppoints would catch the clips, tear them apart andcause a rip all the way down the belt. That is anexpensive problem!
Belt Stress Belts arent all that easy to come by, so the operationwould easily be down a day or more when therewas a big tear. That is a problem at our operationswith round-the-clock load-outs.
Energy Efciency
The decision to switch to Moxie rolls alone is oneo the biggest keys to our current efciency at thenew wash plant.
Plant Manger at Seven Points Sand and Gravel, Enis, Texas
IdlerType
BeltWidth
RollDiameter
CEMARating
TroughingAngle
Part Number GuideExample: C5-35E-36MOX
* For return Moxie rolls, substitute roll diameter and troughing angle with RET.
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81/91 Series Regreasable IdlersRegreasable Idlers Stop Invading Water Damage
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CUSTOMER CARE PLAN
Heavy Duty Rollers
u9 gauge on 5
u7 gauge on 6
uAs thick or thickest steel in the industry
Regreasable Idlers
uOne side grease relie
uGrease-flled single point lubrication
uInner grease seal prevents grease rom escaping into roll cavity
Bearing ProtectionuDelrin triple labyrinth seal
uExternal deector seal keeps material away
uTapered roll bearings
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Fig 3.1 Idler Seal Cutaway
Features and Benefts
Quick Specs
uClasses: CEMA C and Du Roll Diameters: 4" - 6u Belt Widths: 18 - 72
2
31
Frequently Asked Questions
What are common applications?uI you have problems keeping water
or slurry out o your idler bearings,regreasable idlers are an alternative.Because you are always purging thebearing with grease, water isnt ableto do as much damage.
How often do you regrease?uIt is totally dependent on your
application and so no one answer isaccurate. I you can blame idlerailures on water or slurry damage,regrease more oten. It could be asoten as every day.
How do tapered compare to ball bearings?uAs ball bearing technology has
improved and the cost o maintenancehas increased, ball bearings havesignifcantly replaced tapered roll asthe market standard.
Figures 3.1 and 3.2
Fig 3.2 Idler Frame
6
5
7
2
3
1
4
Grease retainer cup
3/4 taper roller bearing
Delrin triple labyrinth seal
External deector seal
6
5
7
4
81 or 91and
4, 5 or 6
20, 35 or 45 Equal Length,Feeder/Picking orOffset Center Roll
18- 72
Idler Typeand
Diameter
TroughingAngle
IdlerStyle
BeltWidth
Hex nut with clip
7 gauge steel center stand
Punched hole or saety cable
Part Number GuideExample: 815-35E-36
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Interchange with Powerscreen Rollers
uUniversal center bracket
uReplaceable end rollers and die cast stands
u11 gauge steel
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Frequently Asked Questions
What are common applications?uThese rollers are replacement parts
common to European-designedtrack mounted crushers and othersmall processing equipment. Also,the center stands support alltroughing angles.
What is the advantage?uSuperior is one o just a ew
manuacturers who build these partsin the United States, making it easierto access the oshore parts locally.Customers are able to replace separatesegments o the idler including therollers and center stands.
Features and Benefts
Quick Specs
uRoll Diameter: 4u Angles: 20, 30, 45, 60u Belt Width: 24- 54
40 Series IdlersReplacement Rollers for Track Mounted or Mobile Equipment
40 Series Idlers
Return Rolls
Part Number Powerscreen # Roll Length Shaft Length Metric Size
43-000025 02021145 28.00" 33.00" L840
43-000026 06530103 33.50" 38.50" L978
43-000027 05420143 33.62" 38.62" L980
43-000028 08010102 35.50" 40.50" L1025
43-000029 05120116 40.00" 45.00" L1145
43-000030 03220104 53.50" 58.50" L1485
43-000031 07230107 62.00" 67.00 L1700
Outside Rolls
Part Number Powerscreen # Description Degree
43-000019 8 - 3/4" Outside roller only Fits all degrees
Centered Rolls
Part Number Powerscreen # Roll Length Shaft Length Metric Size
43-000010 07020238 8.14 9.20 L216
43-000011 02021138 12.00" 13.06" L314
43-000012 08010101 14.87" 15.93" L388
43-000013 06530102 18.87" 19.93" L490
43-000014 05120115 20.87" 21.87" L538
43-000015 04220133 25.15" 26.21" L648
43-000016 09130180 26.75" 27.81" L690
43-000017 09120129 35.07" 36.13" L900
43-000018 03220103 35.70" 36.76" L916
Return Roll U-BoltsPart Number Shaft Diameter
13-03004 1
13-05005 .75
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Center Brackets
Part Number Powerscreen # Description Degree
43-000021LH2020608
RH2020609Center bracket only 20
43-000022LH2020606
RH2020607Center bracket only 30
43-000023LH2020604
RH2020605Center bracket only 45
43-000024LH2020610
RH2020611Center bracket only 60
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CB504 IdlersDirect Interchange with MARCO and Cedarapids Idlers
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CUSTOMER CARE PLAN
Maintenance Friendly in Tight Locations
uChannel mount, low profle designs
uCB504 bearings
uDirect interchange with MARCO or Cedarapids idlers
uReplacement bearings and pullers
Adapt to Application
uChannel mount design
uStandard mount low profle design option
uRubber impact design option
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CB504 Idlers
Frequently Asked Questions
What are common applications?uThe simple answer is i this is a
product you have used in the past,then we have replacement rollers oryou to purchase through ourdistribution.
What is the idler designed for?
uCB504 Idlers are designed to easilyreplace a bearing and continue touse the can and rame or MARCOor Cedarapids style idlers.
What is special about the bearings?uCompared to other idlers, CB504
style idlers are designed andmanuactured with sealed bearingsversus to an external seal design.
Features and Benefts
Quick Specs
uRoll Diameters: 4 and 4-1/2u Stub Pins: 2-1/2 and 3u Belt Widths: 18- 48
Bearing and Pins
CB and4 or 4-1/2
20 or 35 Equal orChannel Mount
18- 48
Idler Typeand
Diameter
TroughingAngle
IdlerStyle
BeltWidth
Part Number GuideExample: CB45-35E-36
CB 504 Parts
Part Number Description Part Number Description41-542300 3 Double Pin 32-506000 Channel Mount
30-405044 4 End Disc 41-541250 2-1/2 Single Pin
30-456024 4-1/2 End Disc 41-542250 2-1/2 Double Pin
03-01017 CB 504 Bearing 41-542263 2-5/8 Double Pin
32-044081 1-1/2 Drop Bracket 41-541300 3 Single Pin
32-410450 4-1/2 Drop Bracket - -
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Reduce Belt Mis-tracking
uMisaligned belts contact side roller or shoe pad
uAter contact, idler pivots and centers belt
Protect Sides o Belting (Fig 6.1)uCompared to steel, urethane side guide rollers are soter on belting
uConcave shaped side guide rollers keeps traction on belting
SpinGuard Seal Technology
uContact seal prevents oreign material rom entering seal cavity
uGrease-flled triple labyrinth seal shuts out contaminantsuStationary external seal prevents material pinch points
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Self-Aligning Idlers
Frequently Asked Questions
Why might I need a troughing self-aligner?uThere are many actors that cause
belt mis-tracking, although someonly aect the top side o the belt.Common to radial stackers, o-centerloading causes mis-tracking to thebelts top side. A carry-side, ortroughing sel-aligner will track thebelt straight at every radial position.
Why choose this style?uIt comes down to simple economics.
However, there are also distinctperormance comparisons. TheNavigator return trainer evolved romthe sel-aligner to solve issues withcontact to belt guides.
Why is the belt guide concave shaped?uCompared to a harder, straighter style
guide, the concave shape makes ora soter landing when the side o thebelt contacts the guide.
Features and Benefts
Fig 6.1 Softer Landing for Belting
Quick Specs
uClasses: CEMA B, C, D, E, and Fu Roll Diameters: 4 - 7"u Belt Widths: 18 - 96
Self-Aligning IdlersEconomical Belt Tracking Tool
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CUSTOMER CARE PLAN
Standard
Troughing Troughing
Return Return
Shoe ActivatedPositive Action Belts Bi-Directional Belts
B, C, D, E or Fand 4- 7
20 , 35 or 45 Standard (EA) orShoe Activated (BA)
18- 96
CEMAand
Diameter
TroughingAngle
AlignerStyle
BeltWidth
*For return roll self-aligners, substitute RETA for troughing angle and aligner style.
Part Number GuideExample: B5-35EA-36
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Navigator Return TrainersConstantly Working to Maintain Proper Belt Tracking
Save the Belt
uWorks to provide continuous belt alignment
uQuick reaction time upon installation, reducing the risk o damage
uStandard rubber lagging increases riction between belt and roller
Video Proof: http://superior-ind.com/components/idlers/aligners/navigator
Avoids Material Buildup
uRubber lagging sheds material
uInternal, o-the-shel, ange mount bearings are clear o materialbuildup (Fig 3.1)
uNo ramework, another common spot or material buildup
Extends Service Lie
uLargest diameter roll or longer service lie
uEective in both wet and dry conditions
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Navigator Return Trainer
Frequently Asked Questions
What are common applications?uThe trainer can be used in any
application where belt tracking is anissue. Its also recommended orapplications where return sel-alignerswill not ft or are not working.
Where should I install?
uWe recommend 25 to 50 eet romthe tail or head pulley on the beltsbottom or return side and then every100 eet ater that on longer spanconveyors. However, i there is aspecifc spot where there are trackingissues, install the trainer one to twoidlers upstream.
Can you replace the bearings?uI you need to, they are o-the-shel,
ange mount bearings that can bereplaced with an extended socket.However, compared to other trainers,the Navigator return trainer is equippedwith larger bearings designed to lastthe lie o the product.
Features and Benefts
Fig 3.1 Internal Bearings
Quick Specs
uBelt Widths: 24- 72u Lagged Diameter: 7-3/4 or 10-3/4u Non Lagged Diameter: 7 or 10
Before
This Belt was Eating into Brackets and Ripping
Afte
r
Belt Straightened Immediately After Installation
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How it Works
Producer Perspective
Bad Behavior
When our belts misalign they cut into return ramesand can actually cut right through the conveyor. Atthe least, the conveyor catches the belt lacing andrips the side o the belt.
Pricey Problems
At $15 to $20 a oot and three to our maintenanceworkers, its a pretty expensive situation to changeout a belt and anyway you look at it, its downtime!
Advanced Alternative
The Navigator return trainer just seems to handlethe belt better than those ones with the side guiderollers. They let the belt travel too ar beore theyeven start doing anything.
Maintenance Manager at Capitol Aggregates, Austin, Texas
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CUSTOMER CARE PLANEXCLUSIVE PATENT
PATENTEDTECHNOLOGY
Misaligned Belt
Misaligned belt puts pressure on
one side of the Navigator return
trainer
The Navigator return trainer is
constantly guiding and centering
the belt
Misaligned pressure causes the
Navigator return trainer to tilt,
centering the belt
Belt Alignment Aligned Belt
Part Number Guide
NAV 24- 72 LAG
BeltWidth
RollerStyle
LaggingOptions
Example: NAV-36 or NAV-36LAG
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Urathon Return RollsPrevent Idler Buildup, Shed Sticky Material
Sticky Shedder
uEliminate material buildup
uNo maintenance, sel-cleaning rolls
uReduce tracking challenges, belt damage and premature ailure
Longer Lasting
uAt least 3x the lie o rubber discs
uReduce maintenance and operating costs
Belt Cleaning
uSpiral option cleans dirty side o belt (Fig 8.1)uMaterial buildup is the leading cause o belt damage
Retroft Rolls
uSlotted shat fts most competitor brackets
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Urathon Return Rolls
Frequently Asked Questions
What are common applications?uUrathon return rolls are best in
applications when wet or stickymaterial cakes or bonds to steelcans, a problem that can oten resultin belt mis-tracking.
How hard is the urethane?
uBoth the standard and spiral versionso this return roll are made rom a87A durometer urethane.
Can you replace the discs?uYes, however it involves removing
the weld on the retaining ring in orderto slip the discs o the shats.
Features and Benefts
Fig 8.1 Spiral Urathon Return Roll
Quick Specs
uClasses: CEMA B, C, D, and Eu Roll Diameters: 5, 6 and 7"u Belt Widths: 18 - 96
60 65 87A
Rubber Lagged Returns
Rubber Disc Return Idlers
Urathon Return Roll
Durometer is a unit of measurement used to signify the hardness of a material
Durometer Rating
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Urathon Return Roll
Producer Perspective
Balloon Effect Clay sticks to steel like a magnet, causing buildupthat makes the steel rolls almost double in size.
This leads to all kinds o problems!
Bloating Steel
Some o the steel rolls got so heavy that theystopped rolling. The belt would simply slide acrossthe top o them and potentially end up ripping iyou didnt catch it in time.
Zero Buildup
These rolls save me time and money and eliminateall the downtime we used to have in change-outs.
There is no reason to look any urther!
Plant Manager at Phoenix Cement Company, Scottsdale, Arizona
Before
Sticky Material Clinging to Steel Returns Causes Belt Mis-tracking
Afte
r
Urathon Return Roll Sheds Sticky Material
Part Number Guide
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CUSTOMER CARE PLANEXCLUSIVE PATENT
PATENTEDTECHNOLOGY
B, C, D, or E 5, 6 or 7 RETU or *RETUSP 18- 96
BeltWidth
RollDiameter
CEMARating
IdlerType
Example: C5-RETU-36
* Spiral option is only available in 6 diameter
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Prevent Material Buildup
uSheds material in moist, sticky applications
uDiscs designed with sel-cleaning, at surace
uDiscs prevents buildup on roll and on return side o belt
Save the Belt
uProvides better support or belting
uReduces costly belt tracking issues caused by material buildup
uDisc spacing prevents belting rom getting stuck within outside discs
Long Lasting Return RollsuSynthetic rubber stable in wide temperature range
uBetter wear characteristics than steel rolls
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Rubber Disc Return Idler
Frequently Asked Questions
What are common applications?uIn sticky applications when material
cakes and builds up onto return idlerrolls eventually causing belt trackingconcerns.
Why this style over others?uThe answer comes down to simple
economics. Compared to theUrathon Return Roll, our RubberDisc Returns can cost up to 20% less.
Features and Benefts
Quick Specs
uClasses: CEMA B, C, D, and Eu Roll Diameters: 4", 5 and 6u Belt Widths: 18 - 72
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CUSTOMER CARE PLAN
Rubber Disc ReturnsCost Effective, Prevents Material Buildup
Prevent Material Buildup
60 65 87A
Rubber Lagged Returns
Rubber Disc Return Idlers
Urathon Return Roll
Durometer is a unit of measurement used to signify the hardness of a material
Durometer Rating
B, C, D, or E 4, 5 or 6 RETI 18 - 72
CEMARating
RollDiameter
IdlerType
BeltWidth
Part Number GuideExample: C5-RETI-36
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Rubber Lagged Return RollsCost Effective, Prevents Material Buildup
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Prevent Material Buildup
uSheds material in moist, sticky applications
uBuilt with hot vulcanized, synthetic rubber
Save the Belt
uFlat style eliminates belt trapping common to disc style returns
uReduces costly belt tracking issues caused by material buildup
Longer Lasting Return Rolls
u60 durometer rubber, similar to car tires (Fig 10.2)
uLagging increases thickness o rolls, boosting wear lieuBetter wear characteristics than steel rolls
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Rubber Lagged Return Rolls
Frequently Asked Questions
What are common applications?uIn sticky applications when material
cakes and builds up onto return idlerrolls eventually causing belt trackingconcerns.
Does lagging come in different sizes?
uYou bet! You can choose between1/4 or 1/2 rubber depending onthe ruggedness o your application.
Why this style over others?uRubber lagged style is targeted or
sel-aligner rames.
Features and Benefts
Quick Specs
uClasses: CEMA C, and Du Roll Diameters: 4", 5 and 6u Belt Widths: 18 - 72
Shed Sticky Material
60 65 87A
Rubber Lagged Returns
Rubber Disc Return Idlers
Urathon Return Roll
Durometer is a unit of measurement used to signify the hardness of a material
Fig 10.2 Durometer Rating
C or D and4, 5 or 6
RET 18- 72 LAG and1/4 or 1/2
CEMAand
Diameter
IdlerType
BeltWidth
Laggingand
Thickness
Part Number GuideExample: C5-RET-36LAG.25
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Prevent Material Buildup
uRods create beating motion to keep belt clean and ree o anycarryback material
uBars allow gaps or material to escape, eliminating buildup on roll
Save the Belt
uReduces costly belt tracking issues caused by material buildup
uMounted with live shats to support conveyor loads
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Beater Bar Return Rolls
Frequently Asked Questions
What are common applications?uLike the Urathon return roll and
rubber style returns, the beater bar isanother tool to deeat stickymaterial buildup on the return side oyour belt. Also, applications withcleated belts where belt cleaners arenot an eective cleaning tool.
Where is the install point?uTypically, we suggest installing the
beater bar in the frst return roll locationrom the head pulley. Here, the cleaningis ocused on one roll rather thanstressing out all the return rollers.
Features and Benefts
Quick Specs
uShaft Size: 1-7/16 or 1-15/16u Roll Diameters: 5 and 6u Belt Widths: 18 - 72
Beater Bar Return RollsDeect Sticky Material Off the Belt
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CUSTOMER CARE PLAN
LSB 5 or 6 18- 72 107 for 1-7/16or
115 for 1-15/16
IdlerStyle
RollDiameter
BeltWidth
ShaftSize
Part Number GuideExample: LSB-536-107
Pillow Block Bearing Order Ino
Part Number Dimensions
03-02005 1-7/1603-02016 1-15/16
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V-Return IdlersManages Rugged Loads While Aligning Long Overland Belts
Save the Belt
uHelp keep the belt aligned
uTwo-roll returns have higher load ratings than single rolls
Easy Installation
uEasy mounting into standard return roll locations
uAvoid making changes to conveyor structure
SpinGuard Seal Technology
uContact seal helps prevent oreign material rom entering seal cavity
u
Grease-flled triple labyrinth seal shuts out contaminantsuStationary external seal prevents material pinch points
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V-Return Idlers
Frequently Asked Questions
What are common applications?uPrimarily used on long overland
conveyors, v-return idlers are used inapplications with wide, thick and heavybelting or horizontal curve conveyors.
What is the load rating?uThere are actors that we need to
consider beore recommending aload rating (i.e. belt weight, idlerspacing, eet-per-minute). However,it is sae to say that v-return idlershave better or stronger load ratingsthen standard one roll returns.
Features and Benefts
Quick Specs
uClasses: CEMA C, D, and Eu Roll Diameters: 5, 6, and 7u Belt Widths: 36 - 96
Mounting Bracket
1-800-321-1558Find local distribution at superior-ind.com/distributor 2012 Superior Industries CL-112
C, D, Eand
5- 7
10 or 15 RETV 36- 96
CEMA
andDiameter
Roll
AngleIdlerType
Belt
Width
CUSTOMER CARE PLANEXCLUSIVE PATENT
PATENTEDTECHNOLOGY
Part Number GuideExample: C5-10RETV-36
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Exterra Primary Belt CleanerJam Packed with More Material Where its Needed Most
Extended Wear Lie
uCompared to other comparable primary blades, weve packed ourswith 15-40% more urethane (durometer = 87A)
uThicker blade tip means extra material at the critical point o contact
Interchangeable Blade
uAvoid replacing an entire system, retroft blade to other brand poles
uFlexo Rockline EZP1
uMartin Perormance Duty QC #1
uMartin Pit Viper Belt Cleaner
uAmerican Eagle Standard Duty
Easy Installation and Maintenance
uShipped pre-assembled
uBlade fts to mounting pole without tools
uSimple nut adjustment tightens tensioner
uUpgrade to Exterra SFL Primary Belt Cleaner (Fig 14.1)
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Exterra Primary Belt Cleaner
Frequently Asked Questions
Why is belt width minus 8 standard?uBecause material is oten handled
in the center two-thirds o the belt,wider blades wear aster in the centerdeveloping a smile wear pattern.
The scraper then loses its eectiveness.Sized to your belt width minus 8,the belt cleaner will wear more evenly.
How often should I reset the tension?uRoughly, its about our to six times
throughout the lie o the blade.However, we do oer a primarycleaner with a set or lie tensioningsystem. I you do not want to wastethe time on maintenance, ask to beupgraded to the Exterra SFL PrimaryBelt Cleaner. (Fig 14.1)
What is the length of the pole?uThere are two options belt width
plus 30 or belt width plus 42.
Quick Specs
uBelt Widths: 18 - 72u Blade Widths: 10 - 70u Durometer: 87A Urethane
Features and Benefts
SetF
orLife
Fig 14.1 Exterra SFL Primary Belt Cleaner
One Time Tensioning For the Life of the Blade
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CUSTOMER CARE PLANEXCLUSIVE PATENT
PATENTEDTECHNOLOGY
Optional Mounting Brackets
Optional Mounting Bracket
uI the head section o your conveyor is not equipped with propermounting, consider this Exterra belt cleaner mounting bracket.
22-3/16
25-1/24-1/2
4
68
Complete System Part Numbers
Part Number Belt Width Blade Length Weight
P-1820481 18 16 41
P-1880481 18 10 38
P-2420541 24 22 47
P-2480541 24 16 44
P-3020601 30 28 53
P-3080601 30 22 50
P-3620661 36 34 59
P-3680661 36 28 56P-4220722 42 40 65
P-4280721 42 34 62
P-4820782 48 46 75
P-4880782 48 40 72
P-5420842 54 52 85
P-5480842 54 46 82
P-6020902 60 58 95
P-6080902 60 52 92
P-6620962 66 64 105
P-6680962 66 58 102
P-7221022 72 70 117
P-7281022 72 64 112
P 18- 72 8 or 2 48- 114
PrimaryBelt
Cleaner
BeltWidth
BeltWidth
-8 or -2
PoleLength
Part Number GuideExample: P-4280722
1 or 2
TensionerQuantity
Replacement Part Numbers
Part Number Description Dimensions
32-000097 Assembly Bracket Tensioner -
32-000094 Bracket Non-Tensioner -
13-00975 Pin Clip 5/16 x 2-1/2
07-00540 Primary Scraper Blade 10
07-00541 Primary Scraper Blade 16
07-00542 Primary Scraper Blade 22
07-00543 Primary Scraper Blade 28
07-00544 Primary Scraper Blade 34
07-00545 Primary Scraper Blade 40
07-00546 Primary Scraper Blade 46
07-00547 Primary Scraper Blade 52
07-00549 Primary Scraper Blade 58
07-00548 Primary Scraper Blade 64
07-00550 Primary Scraper Blade 70
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Exterra SFL Dual Belt CleanerPrimary and Secondary Scraper with One Mounting Point
Hassle-Free, In-Field Installation
uOne common mounting point
uSecondary blade shares primary blades mounting pole andtensioner
uMaintain existing conveyor structure
Installation Instructions: http://superior-ind.com/components/accessories/cleaners/exterra-s-dual
Set or Lie Tensioning
uSpring tension is set to match primary blade wear pattern
uAs primary blade wears, spring automatically adjusts to keepproper tension to both blades
uTension is load equalizing as one or both blades wear,dynamically maintaining accurate tension
Extended Wear Lie
uThe primary blade is packed with 15-40% more urethane thancompetition (durometer = 87A)
uHigh perormance AR Steel (STD) or Tungsten Carbide ontip o the secondary blade.
uSegmented secondary blade is designed to withstandconveyor vibration and impact rom belt splice
User Friendly Maintenance
uReplaceable secondary blade segments adjust to accommodateall splices
uReplaceable primary blade
uOne time tensioning or the lie o blade
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Exterra SFL Dual Belt Cleaner
Frequently Asked Questions
When do I need a secondary cleaner?
uWhenever the belt is not gettingclean enough with a primary scraperis the simplest answer. Morespecifcally, in applications withsticky, aggressive material whencleaning is absolutely necessary.
What is special about the design?
uBecause conveyor rames are notusually designed to accommodatesecondary cleaners, they arent usuallyinstalled. Sharing one mounting pole,this system allows primary andsecondary cleaning power withoutmodiying a conveyor structure.
Will the system t in my application?uI you have room or a single primary
belt scraper in your application,then you will have plenty o room orthis model. However, the unit will not ftnear a snub pulley, even i that regionis equipped with a primary scraper.
Quick Specs
uPulley Diameters: 12- 30u Belt Widths: 18- 60uSecondary: Tungsten Carbide
Features and Benefts
Eliminate Carryback
*Patent Pending
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CUSTOMER CARE PLANEXCLUSIVE PATENT
PATENTEDTECHNOLOGY
18- 60 8 or 2 48-114
BeltWidth
BeltWidth
-8 or -2
PoleLength
Replacement Part Numbers
Part Number Description Dimensions
32-000188 Bracket -
49-000575 Tungsten Exterra Secondary Belt Scraper Blade -
13-00975 Pin Clip 5/16 x 2-1/2
07-00540 Primary Scraper Blade 10
07-00541 Primary Scraper Blade 16
07-00542 Primary Scraper Blade 22
07-00543 Primary Scraper Blade 28
07-00544 Primary Scraper Blade 34
07-00545 Primary Scraper Blade 40
07-00546 Primary Scraper Blade 46
07-00547 Primary Scraper Blade 52
07-00549 Primary Scraper Blade 58
07-00548 Primary Scraper Blade 64
07-00550 Primary Scraper Blade 70
SFL D1, D2
SFL BeltCleaner
PulleyDiameter
Part Number GuideExample: SFLD1-428072
* Diameter of Pulley: D1 = 12-20 D2= 22-30
Complete System Part Numbers
Belt Width Blade Length Primary Blade OnlyD1 SFL Dual Belt Cleaner D2 SFL Dual Belt Cleaner
Tungsten Tungsten
18 16 SFLP-182048 SFLD1-182048T -
18 10 SFLP-188048 SFLD1-188048T -
24 22 SFLP-242054 SFLD1-242054T -
24 16 SFLP-248054 SFLD1-248054T -
30 28 SFLP-302060 SFLD1-302060T SFLD2-302060T
30 22 SFLP-308060 SFLD1-308060T SFLD2-308060T
36 34 SFLP-362066 SFLD1-362066T SFLD2-362066T
36 28 SFLP-368066 SFLD1-368066T SFLD2-368066T
42 40 SFLP-422072 SFLD1-422072T SFLD2-422072T
42 34 SFLP-428072 SFLD1-428072T SFLD2-428072T
48 46 SFLP-482078 SFLD1-482078T SFLD2-482078T
48 40 SFLP-488078 SFLD1-488078T SFLD2-488078T
54 52 SFLP-542084 SFLD1-542084T SFLD2-542084T
54 46 SFLP-548084 SFLD1-548084T SFLD2-548084T
60 58 SFLP-602090 SFLD1-602090T SFLD2-602090T
60 52 SFLP-608090 SFLD1-608090T SFLD2-608090T
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Conveyor PulleysA Complete Line of Pulleys for Every Application
Fast Lead Times
u1-2 day turnarounds
uExpediting services available
u10 warehouses stocked with standard products (Fig 17.3)
uNorth American distribution network
Comprehensive Product LineuFrom light, portable applications to high tonnage, extreme jobs
uCEMA, Mine 1.5, Mine 2.0, Super and Engineered Classes
uSpecialty: Spiral drums and wings, deection wheels and dead shatconveyor pulleys
Perormance Matched DesignuComplete assembly by Superior including bearings, couplings,
gearing, etc.
uEngineers apply Finite Element Analysis (FEA) to build per applicationstress conditions (Fig 17.1)
Quality CratsmanshipuRobotic welding machines or consistent, quality welds
uHand welders trained and certifed by American Welding Society (AWS)
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Conveyor Pulleys
Frequently Asked Questions
How do I know which class is for me?uThere are charts on the next page
that help to defne applications andmatch them with specifc classes.For an exact match, consider ourCore SystemsTM Design team. Thegroup o engineers review the specso your application and design apulley specifc to the job.
What are Superiors limitations?uThe specs listed above are considered
our standard product line; howeverthat doesnt mean we cannot gooutside o the box or you. I yourapplication specs extend outside ourstandard listing, contact us to discusshow we can help design and buildyour big conveyor pulley.
Where can I purchase Superior pulleys?uWe have teamed up with some o the
top distributors in North America toprovide you with local sales, service anddeliveries. For a listing o our partners,visit superior-ind.com/distributor.
Standard Sizes(Custom sizes available on request)
uDiameters: Up to 60u Face Widths: Up to 120uShafting: Up to 15
Features and Benefts
Fig 17.1 Drive Weight Stress Test
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Pulley Product Line
Description CEMA Duty Mine Duty 1.5 Mine Duty 2.0 Super Duty Core SystemsTMDesign
Wing Pulleys
Drum Pulleys
Chevron Wing Pulley
Design Standards Load, dimensionsand crown dened by
ANSI B105.1
Roughly 1.5X servicefactor of CEMAstandard
Roughly 2.0X servicefactor of CEMAstandard
Exceeds 2.0X servicefactor of CEMAstandard
Engineered class, FEAAnalysis Design,construction based onbelt tension, conveyorload, and belt wrap
Conveyor Type Light duty, portable Medium duty Heavy duty Extra heavy duty High tonnage
Belt Style Fabric Fabric Fabric Fabric Steel cable or fabric
Belt Burden Not started under load Started undermoderate load
Started under full load Started under full load Started under full load
Starts and Stops Infrequent Moderate Frequent Frequent Frequent
Load/FeedCharacteristics
Uniformly loaded Uniformly loaded Non-uniformly loaded Non-uniformly loaded Non-uniformly loaded
Pulley Product Line
Pulley Types Diameter Integral Hub Diameter Face Width Contact Bar Thickness
CEMA Drum Pulley 4- 60 12 and under 12- 78
CEMA Wing Pulley 6- 60 12- 78 1/4 x 1-1/2 minimum, 3/8 x 1-1/2, 5/8 x 1-1/2
Mine Duty 1.5 Drum Pulley 10- 60 12 and under 12- 78
Mine Duty 2.0 Drum Pulley 10- 60 12 and under 12- 102
Mine Duty 2.0 Wing Pulley 8- 60 12- 78 5/8 x 1-1/2 minimum
Super Drum Pulley 10- 60 12 and under 12- 102
Super Wing Pulley 10- 60 12- 78 3/4 x 2 minimum
CEMA Chevron Wing Pulley 10- 20 All CEMA 12- 63 1 x 1/2 half round bar
Mine Duty Chevron Wing Pulley 12- 36 12- 63 1 round bar
Super Chevron Wing Pulley 12- 42 20- 75 1-1/2 round bar
*NOTE: Other diameters and face widths available upon request. Several hub and bushing types are available with all pulleys.
Conveyor Pulleys
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Drive
Asse
mbli
es
Pulley Product Line
CEMA Drum Pulley
Super Drum Pulley
Mine Duty 2.0 Wing Pulley
CEMA Chevron Wing Pulley
Super Chevron Wing Pulley
Mine Duty 2.0 Drum Pulley
CEMA Wing Pulley
Spiral Wing Pulley
Core SystemsTM Designs
Mine Duty 1.5 Drum Pulley
Spiral Drum Pulley
Super Wing Pulley
Mine Duty Chevron Wing Pulley
Engin
eered
Core SystemsTM Designs
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CUSTOMER CARE PLANEXCLUSIVE PATENT
PATENTEDTECHNOLOGY
Quick Deliveries
Pulley Lagging
ChevronDiamond SmoothHerringbone
Slide Lag Ceramic Lagging Options Urethane
Fig 17.3 Ten Pulley Warehouses Stocked with Standard Products
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Chevron Wing PulleyV-Shaped Wing Pulley Deects Fugitive Material
Deects and Sheds Material
uTraditional Wing:The impact o rocks is directly perpendicular tothe wing, causing material to trap easily.
uChevron Wing: Rocks hit the wings at a glancing blow, deectingugitive material out and away.
Reduces Wing or Fin Bending
uTraditional Wing: Over time, trapped ugitive material causes wingsto tip or bend. (Fig 16.1)
uChevron Wing: Constant deection prevents entrapment o
ugitive material.Longer Lasting Belts
uTraditional Wing:Trapped material, bent wings and sharp contactbars are three o the most common causes o belt damage.
uChevron Wing: Even wearing rounded contact bars and ewer bentwings preserves conveyor belt appearance and perormance.
50 Decibels Quieter (Fig 16.2)uTraditional Wing:Apex shape causes belt apping, much more
vibration and 120 db o sustained noise.
uChevron Wing: Continuous belt contact signifcantly reducesbeating action, vibration and generates just 70 db o sound.
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Chevron Wing Pulley
Frequently Asked Questions
What are common applications?uSystems where ugitive material is
causing wing bending, where uptimeis crucial and where noise levelsmight be a concern.
Is it only a tail pulley?uCompared to standard wing pulleys,
the Chevron wing is a good alternativeor a gravity take-up. Its a locationwhere you have spillage and whereyou want to prevent wedged rocksand bent wings.
How does it compare to spiral wing pulleys?uA spirals corkscrew shape means
they require many spins to augermaterial rom the middle out to the side,versus the material simply deectingo the plow shaped Chevron wing.
Features and Benefts
Fig 16.1 No More Bent Wings
Fig 16.2 Constant Belt Contact
Traditional Wing Pulley Chevron Wing Pulley
Quick Specs
uClasses: CEMA, Mine and Super Dutyu Diameters: 10" - 42u Face Widths: 12 - 75
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Chevron Wing Pulley
Chevron Wing Pulley Product Line
Specs Diameter Face Width Maximum Wing Height Wing Thickness Wear Bar Thickness
CEMA Duty 10- 20 20- 63 Not dened 3/16 or 1/4 1 x 1/2 half round bar
Mine Duty 12- 36 12- 63 Varies with diameter 1/4 - 5/16 1 round bar
Super Duty 12- 42 20- 75 Varies with diameter 3/8 1-1/2 round bar
150 db
125 db
100 db
75 db
50 db
25 db
ChevronWing Pulley
StandardWing
Radio, Street Noise Jet Engine, Fireworks
Fig 16.3 Reduced Noise Pollution Material Deection Reduces Trapped Material
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CUSTOMER CARE PLANEXCLUSIVE PATENT
PATENTEDTECHNOLOGY
Producer Perspective
Vibrating Ofce
I would sit in my ofce in the scale house and thewindows would shake. The vibration is gone nowand the only thing we changed were the pulleys!
Bent Wings
Our old pulleys had wings olding over or evenbreaking o, and they were eating away at the bottomside o the belt. Since then, we have installed closeto 20 Chevron wing pulleys. Even i we a have littlebit o leakage, it spits the rocks out beore theybend the wings.
Plugged Ears
The noise levels are a night and day dierence.We are in the middle o a city, so to have stoppedthe constant rattling sounds is huge or us.
Maintenance Supervisor at a Minnesota Quarry
CHV C (CEMA), M (Mine Duty),S (Super Duty)
10- 42 XT25 - XT10012-75
Hub Typeand Sizes
FaceWidth
TypeStyle Diameter
Part Number GuideExample: CHVS-4275XT70
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Core SystemsTM DesignsPower Transmission Conveyor Components Consulting Services
Single Source Supplier
uAvoid sourcing parts packages rom multiple vendors
uOne point o contact
uOne point o purchase
Perormance Matched ComponentsuEngineering services align power transmission components to
your application
uEngineers apply Finite Element Analysis (FEA) to build perapplication stress conditions
Pre-assembled Parts PackagesuEliminates the headaches o onsite assemblies
uReduces installation time
Quick DeliveriesuDeliveries exceed industry standards
uOptional 1-2 day turnarounds
uExpediting services available
uStocked power transmission warehouse
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Core Systems Designs - Dual Head End Drive
Frequently Asked Questions
What is Core Systems Designs?uSimply put, its a consulting service
to design and supply your powertransmission components.
When do I need Core Systems Designs?uAnytime you need design expertise
advice o your conveyor drivepackages. The beneft o the serviceis, you avoid designing the systemor gathering all the parts on yourown. Its one phone call, one point ocontact and one warranty. I all youneed is a conveyor pulley, then youprobably dont need Core SystemsDesigns.
Who do I call?uWeve partnered with local distributors
to get you the best service andsupport. To fnd yours, visitsuperior-ind.com/distributor.
Standard Sizes(Custom sizes available on request)
uDiameters: Up to 60u Face Widths: Up to 120uShafting: Up to 15
Features and Benefts
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Single Source SupplieruEngineering consultants work directly with you to determine the correct drive package or your application.
Complete Drive Packages
Bearings Motors Drives
Shafting Couplings Bushings
Gear Box Guarding Take-ups
Motor BearingCouplings Gear Box Shafting Pulley
Variable Frequency Drive Guards Bushings Shipping Structure
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How it Works
Drive Package ReplacementuThere are two routes, sourcing and assembling the parts on your own or
accessing them through one point o purchase.
Contact Superior Distributor
uWe are partnered with some o the best distributors in North America or local
sales and support. Find them at superior-ind.com/distributor.
Engineering Consultants Design Package
uUsing the specs o your application, a perormance matched package is engineered.
Manuacturing and Assembly
uOptional 1-2 day turnarounds rom phone call to completion i needed.
Package Delivery
uGuaranteed to work, with the security o a two-year warranty.
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Return Roll GuardsConveyor Pinch Point Protection
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Single Return Roll Guard (Fig 18.1)
uEasily mounts to Superior drop brackets
uCan be modifed to ft other brand rollers
uWorks on CEMA B, C, and D series idlers
uSame guard fts 4, 5 and 6 rollers and 1-1/2 or 4-1/2 brackets
Dual Return Roll Guard (Fig 18.2)uGuards mount into special drop bracket slots
uDesigned to catch roller rom dropping
uWorks on CEMA C and D series idlers
uSame guard fts 5 and 6 rollers and 4-1/2 brackets
ShieldAllTM Roll Guard (Fig 18.3)u UHMW cage prevents material buildup
uTwo pin release system or easy maintenance access
u Works on CEMA B, C, D, and E series idlers
u Same guard fts 4, 5, 6 and 7 rollers and 1-1/2 or 4-1/2 brackets
Features and Benefts
Part Number Guides
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CUSTOMER CARE PLAN
Return Roll Guards
BW Single Guard Dual Guard ShieldAll Guard Steel Guard
18 44-050118 44-118450 44-040118 44-060018
24 44-050124 44-124450 44-040124 44-060024
30 44-050130 44-130450 44-040130 44-060030
36 44-050136 44-136450 44-040136 44-060036
42 44-050142 44-142450 44-040142 44-060042
48 44-050148 44-148450 44-040148 44-060048
54 44-050154 44-154450 44-040154 44-060054
60 44-050160 44-160450 44-040160 44-060060
72 44-050172 - 44-040172 44-060072
84 - - 44-040184 -
96 - - 44-040196 -
Steel Return Guard Basket (Fig 18.4)
u Heavy duty steel cage prevents material buildup
u Works on CEMA B, C, and D series idlers
u Same guard fts 4, 5, and 6 rollers and 4-1/2 brackets
Fig 18.1 Single Return Roll Guard
Fig 18.2 Dual Return Roll Guard
Fig 18.3 ShieldAll Roll Guard
Fig 18. 4 Steel Return Guard Basket
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Guard PanelsProtect Your Crew and Your Pockets
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Features and Benefts
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CUSTOMER CARE PLAN
Fig 19.1 Flexible Guard Panels
Fig 19.2 Steel Guard Panels
Flexible Guard Panels (Fig 19.1)
uCuts easily to any size or shape, with shears or cutter
uUV resistant HDPE
uYellow color is easily detectable
uShipped with sel-tapping screws and washers
u3/4 mesh (50 x 4 roll)
u1/4 mesh (100 x 4 roll)
Steel Guard Panels (Fig 19.2)
uAttaches with sel-tapping screws and washers
uCan be used on channel or truss rames
u10 x 5 or 4 x 5 panels
Easy to Handle, Flexible Rolls
Self-Tapping Screws Included in Package
Flexible Guard Panels
Part Number Description Lengths
38-000030 Yellow Side Guard Kit - Small 1/4 Mesh 100 x 4
38-000032 Yellow Bottom Guard Kit - Large 3/4 Mesh 50 x 4
Steel Guard Panels
Part Number Description Lengths
14-00946 Guard, Truss, Mesh, Perf-Metal 10 x 5
10-02139 Guard, Truss, Mesh, Perf-Metal 4 x 5
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Conveyor Belt CoversRugged Belt Protection Withstands and Protects the Environment
Stronger than Smooth Covers
uRigid, corrugated construction is infnitely stronger than smooth
uStandard 22 gauge is thickest in the industry
uFolded edges double thickness and increase strength
Easy, Uncomplicated Installation
uNo installation supports needed to brace covers
uInstallation is not dependent on location o idler rames
uMount hinges with sel-tapping screws at any point along structure
Sae to Handle and Easy to MaintainuFolded edges orm sae to handle liting points
uHinged on both sides or access at any point
uLoosen just two nuts or belt access (Fig 23.1)
uHinges protected with rust ree coating
www.superior-ind.com
Conveyor Belt Covers
Frequently Asked Questions
What are the benefts o corrugated?uWhen compared to smooth covers, a
corrugated design is naturallystronger. On its own, each channel(or rib) increases the bendingstrength o the entire cover. So thinko each rib as a little muscle.
Where are the installation supports?uAnother beneft o a corrugated
design is that it allows the cover tobe sel supporting. That means noadditional structure (like supports)is required to hold the cover to theconveyor.
Whats the dierence between standardand optional covers?
uOur standard covers, as defnedin the quick specs above and on theback page, are available orimmediate deliveries. Meanwhile,our optional covers and accessoriesare built to order.
Features and Benefts
Fig 23.1 Lock Hinge
Quick Specs(See back or custom options)
uBelt Widths: 24- 60u Cover Length: 41.88
u Standard Covers: Full, 3/4 and 1/2
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Conveyor Belt Covers
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CUSTOMER CARE PLAN
*Galvanized covers are available or immediate delivery. Other materials are built to order.
*Standard covers are available or immediate delivery. Other styles are built to order.
Cover Styles
Style Application
Full* 100% coverage of belt.
3/4* Open access on one side of belt.
1/2 Open access on both sides of belt.
Cover Materials
Material Application
Galvanized* Approved resistance in nearly every environment.
Lacquered Steel Colored to blend in with surroundings or branding.
HPS 200 Fiber reinforced polyester, colored covers for highly corrosive environments.
Stainless Steel Highly corrosive environments.
Aluminum Lightest weight material for easy manipulation.
Fiberglass Avoid contamination in the food industries.
Part Names Covers Are Not Dependent on Location of Idler Frames
Cover
Nut
Lock Hinge
Screw
Bracket
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Sealing SystemPrevent Material Spillage in Load Zones
Stop Material Spillage
uSystem or cartridges maintain a tight seal between belt andhopper skirting
uEliminates belt sagging between idler rolls in conveyor load zone
uMaterial spillage is the #1 cause o conveyor maintenance
Quick, Low Cost InstallationuRetroft cartridges ft to existing, installed idler rames
uSingle cartridge (5), double cartridge (10) or sealing bar options
uEasy to handle and install (Fig 19.1)
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Sealing System
Frequently Asked Questions
What are common applications?uDo you have spillage in load zones
o your systems? I yes, then youhave the application.
How does it work?uWhile normal idler rolls create spacing
between the conveyor belt and hopperskirting, the sealing cartridges or barsare designed to close that gap,making or a tight seal.
Is it an impact bed?uWhile in some cases they look the
same, no, this is not an impact bed.The sealing system is designed tohandle fner material which can leakout in load zones.
Quick Specs
uCartridges: 5 or 10u Bars: 48 or 60uBelt Widths: 24- 72
Features and Benefts
Fig 19.1 Easy Installation 10 Cartridge5 Cartridge
Sealing Bar
SuperiorChoice
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CUSTOMER CARE PLAN
Eliminate Spillage
Before
Skirting with Idler Rolls
Afte
r
Skirting with Sealing System - Keep Existing Idler Frame
Gaps between skirting and rolls Sealing System holds belt at to the skirting
Part Number Guides
Full Sealing System
RollDiameter
Steel Roll Center Roll Impact Cushion Center Roll
Double Cartridge Slide Bars Double Cartridge Slide Bars
C-5 C5S-20E-(24-72)-410 C5S-20E-(24-72)-448 C5S-20EI-(24-72)-410 C5S-20EI-(24-72)-448
C-6 C6S-20E-(24-72)-410 C6S-20E-(24-72)-448 C6S-20EI-(24-72)-410 C6S-20EI-(24-72)-448D-5 D5S-20E-(24-72)-410 D5S-20E-(24-72)-448 D5S-20EI-(24-72)-410 D5S-20EI-(24-72)-448
D-6 D6S-20E-(24-72)-410 D6S-20E-(24-72)-448 D6S-20EI-(24-72)-410 D6S-20EI-(24-72)-448
Replacement Cartridges
Double Cartridges Seal Bar
5 6 48 60
D5S-(24-72)-2 D6S-(24-72)-2 38-000026 38-000027
Common Applications
Material Spillage Idler Roll Wear Mixed Idler Styles
High Capacity of Fine Material Load Zone Idler Gaps Load Zone Spillage
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Impact BedsProtect Conveyor Belts from the Beating of Large Material Lumps
Save the Belt
uEnergy absorbing impact bars protect belting rom alling material
uBars made o low-riction UHMW and high impact SBR rubber
Rugged ConstructionuRigid, structurally sound rame or extra support
uCustom engineered style available on request (Fig 20.1)
Perect FituWings adjust to 20, 35 and 45
uAvailable in 4 or 5 lengths
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Impact Beds
Frequently Asked Questions
What are the characteristics of the bars?uThe impact bars are made rom a
top layer o 1/2 UHMW and abottom layer o 2-1/2 SBR rubber.
Do you offer different classes?uYou bet! Any application that exceeds
the specs o our entry level impactbed will graduate to an engineeredclass.
How do I know which class I need?uUnortunately, there is no simple
answer or equation. We need specifcapplication data (i.e. material size,tons per hour, drop height, etc.) andour engineering team can calculatethe style and size needed or your job.
Quick Specs
uLengths: 4 or 5u Diameter: 5 or 6uBelt Widths: 24- 72
Features and Benefts
Fig 20.1 Specialty Impact Transition Bed
Medium Duty Impact Beds
18 Impact Beds
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Common Applications
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CUSTOMER CARE PLAN
5 or 6 20, 35, 45 24- 724 or 5
BeltWidth
BarLength
ExistingRoll
Diameter
WingAngle
Part Number GuideExample: I-C5355-361
I and C
Impact Bedand
CEMA Class
High Capacity Applications
Sharp, Damaging Material
Large Material Lumps
Extended Discharge Height
Standard = 1or
Medium = 2
Duty
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Take-UpsAccurately Maintain Belt Tension to Prevent Slippage
High Quality Construction
uACME rod is standard
uACME thread design provides quick movement and reliability incorrosive conditions
uDurable Powder Coat fnish
Stocked or Quick Deliveries
uCarried by your local Superior distributor(superior-ind.com/distributor)
uQuick lead times rom actory
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Take-Ups
Frequently Asked Questions
What size do I need?uThe common rule o thumb is to
choose a travel size that is 2% oyour center to center belt length.
What is distinct about Superiors design?uThe ACME screw has nonbinding
characteristics resulting in less seizingand longer lie. ACME screws arestandard on all o our take-ups.
What is signicant about screw protection?uThe screw is the heartbeat o the
take-up. Once damaged or bent,you lose the eectiveness o thecomponent. Telescoping tube take-upsare the only style manuactured witha completely enclosed screw, althougheach model has some protection toblock material.
Features and Benefts
Quick Specs
uStyle: Pillow Block, Wide Slot, Top Angleu Mounting Positions: Side or Topu Size Range: 1/2- 9 Bearing Diameter
Take-Up Styles
Center Pull
Heavy Duty
Light Duty
Telescoping Tube
Top Angle
Wide Slot
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Side Top Top Top Side Top
Take-Up Selection Guide
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CUSTOMER CARE PLANEXCLUSIVE PATENT
PATENTEDTECHNOLOGY
1 Scenario One: Style
Bearing Style
Conveyor Style
Take-Up Style
Pillow Block
Channel/I-Beam Frame Truss/Channel FrameTUTT TULD TUHD TUCP TUWS TUTA
Truss Frame
Wide Slot Top Angle
TUTT
2 Scenario Two: Bearing Size
TULD
TUHD
TUWS
TUCP
TUTA
1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.00.0
1/2 6
1/2 3-7/16
1-7/16 9
1/2 3
1-3/8 5
1-3/4 3-15/16
3 Scenario Three: Bearing Type
Bearing Type
Take-Up Style SealMaster Browning Link-Belt Rexnord Dodge SKF
TUTT NP, MP VPS, SPB1000, PBE PB22400, EPB22400,C35
ZA, ZEP SC, SCM, S2000,Type E, Imperial
TULD (Roller) NP, MP VPS, SPB1000 PB22400, C35 ZA SCM, S2000, Imperial
TUHD (Roller) USRB VPS, SPB1000, PBE,SAF22500
PB22400, EPB22400,PLB
ZA, ZAF, ZEP S2000, Type E, USAF,TAF, Imperial
SAF
TUWS (Ball) MST VTWS WSTU-SC,WSTU-SCM
TUCP (Roller) TUE-920, ST-1000 ZT-2000, ZT-5000 Type E (WSTU-E),S-2000 (WSTU-S2)
TUTA ETPB-22400 Type E (TPE), Type G (SC),Type GM (SCM), S-2000
Mount Position
Part Number Guide
TUTT, TUWS, TULDTUTA, TUHD, TUCP
100-1004 1.5- 60
FrameSize
Take-UpStyle
TravelDistance
Example: TUTT-350-12
*Not all congurations are possible, see catalog for available parts
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Integrators
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Wide Belt Scale
u+/- 1% accuracy
uUp to 1,000 TPH
u24" - 36" belt width is primary use
u42 up to 750 TPH
uTwo independent load cells wired in parallel or easy troubleshooting
uIndependent weigh bridge brackets accommodate multiple
belt widthsuPowder Coated
PM1500
uFunctions with either WB or HD belt scales
uStore up to eight resettable totals
uDiagnostics screen shows load cell readings independently
uEasy to operate touch screen menu
uOutput or PLC integration
u10-30VDC and 115VAC power
SS-150 Speed Sensor
uEasily mounts to a conveyor rame
uAdjusts to 24 - 36 belt width
uUse existing speed sensor i applicable
Heavy Duty Belt Scale
u+/- 0.5% accuracy
uUp to 3,000 TPH and beyond
uTwo independent load cells wired in parallel or easytroubleshooting
uContinuous weigh bridge or increased accuracy andstructural integrity
uPowder Coated
PM2000
uAll the unctionality o the PM1500
uControl the speed o the conveyor belt when used with a VFD
uBlend/rate controller uses one output or rate control ortwo outputs or blending product
uCustomized and limitless in-plant controls
u10-30VDC and 115VAC power
uWireless options available
Speed Sensors
Belt Scales
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SonicscoutTM Material SensorAccurately Monitor Material on a Conveyor Belt
Maintain Material Flow
uDetects material on conveyor belt
uFeeds data to machines automation program
Heavy Duty Sensor
uUnaected by winds up to 30 MPH
uUnaected by external noise
uTolerates dusty environments
uTolerates temperatures down to -14 F
Easy InstallationuAdjust to custom belt widths (Fig 22.1)
uAttaches to all brands o idler rames
Sonicscout Material Sensor
Frequently Asked Questions
How does it work?uAs material passes, the sensor
detects it on the belt. When thereis no material on the belt, the sensorsends a signal (i.e. alarm, shutdown,etc.) so action can be taken.
Can you adjust the distance?
uYes, the sensor itsel has 2 o threadadjustment up or down.
What are the power requirements?u24VDC electric power.
Quick Specs
uBelt Widths: 24- 72
Features and Benefts
Fig 22.1 Adjustable Mount per Belt Width
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CUSTOMER CARE PLAN
Adjustable Mount
Flow SwitchPart Number Belt Width
18-10002 24-48
18-10003 54-72
Replacement Parts
Part Number Description
11-00966 Switch
11-01122 Cord
32-000071 Mount 24-48
32-000072 Mount 54-72
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SentinelTM Belt Speed SensorAccurately Monitor Conveyor Belt Speed
Monitor Belt Movement
uIndicates i belt has stopped moving
uIndicates i belt has slipped
uIndicates how ast a belt is moving
Saety Shuto
uPrevent damage to drive components
uStops the motor in the event o belt problems
Easy Installation
u
Mounts to standard return roll bracketsu4-1/2 drop bracket
Minimal Replacement Costs
uReplacement parts sold separately
Sentinel Belt Speed Sensor
Frequently Asked Questions
How does it work?uThe sensor is designed to count
return roll idler rotations, eeding thedata back to a conveyors automationprogram. Operators set the speed(FPM) that indicates a problem andcan be alerted via an audible alarm,a light or a cuto switch.
What is the install point?uThe distance between the proximity
sensor ace and the bolt head lugson the idler should be 5/16.
Quick Specs
uBelt Speed: Up to 1,000 FPM
Features and Benefts
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CUSTOMER CARE PLAN
Replacement Parts
Part Number Description
D5-RET-36SEN Sentinel
11-01299 Switch, Proximity, 24V, 12MM,QD, P&F
11-01122 Power-Cord, Utrasonic 30MM,
Pepperal32-00402 Drop Bracket
18-10006 Sentinel Multi-System Kitwithout Controller
* Part Numbers will be CEMA D, but may be usedin B & C applications as well
Sentinel Belt Speed Sensor Kits
Kit Part Number Part Numbers Description
18-10000 32-00401 Drop Bracket for Sentinel
11-01122 Sensor Cord
11-01299 Switch, Proximity, 24V, 12MM, QD, P&F
11-01114 PLC, Monitor, Sentinel Speed Sensor
13-00850 BLT Carriage 20-1/4 x 3/4
13-10016 Flanged Nut 20-1/4
13-10086 Self-Drilling Hex Screw 12 x 3/4
11-01114 11-00702 Logo Smart Relay
11-00343 24 Volt Relay
11-00965 120 Volt Relay
11-01161 Power Supply 24 VDC
18-10001 Includes Everything in 18-10000 except 11-01114 Monitor
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Superior Auto GreaserTemperature Compensating Electrochemical Lubrication System
Accurate Lubrication Solution
uProvides accurate lubricant delivery across a broad range osettings in extreme temperature environments
uSimple to set, install and maintain with a highly intuitiveoperating menu
Extends Equipment Service Lie
uLubricates equipment while it is running to provide optimallubricant exchange
uDelivers gradual purge o resh grease to labyrinth and taconite
seals to prevent the ingress o contaminantsSaer Compared to Manual Greasing
uReduces work load by automating an otherwise manual process
uContinues to lubricate without the need or shutdown and isolation
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Superior Auto Greaser
Features and Benefts
Quick Specs
uOperating Temp: -4F to 140Fu Discharge Period: 1, 2, 3... to 12 monthsu Dimensions: Approx. 2.5 x 5.5
Frequently Asked Questions
What is the typical application?uSuperiors Auto Greaser is especially
suited to single-point lubricationo rolling element bearings, sealsand chains located in areas withconsiderable temperature variationsor where intrinsic saety is a requirement.
Is the unit reusable?uIt sure is! All o the components are
available or order separately, includingthe lubricator cartridge, battery capand dust cover.
Does the lubricator adjust to temperature?uA temperature sensor regularly
measures the ambient temperatureand the control unit calculates therequired gas generation based onthis data.
Push Button Control
Display
(discharge period+ function)
Push buttonprogramming
Re-usablecontrolunit
Dust and Water Proof
Gas generating cell
Lubricant
Auto Greaser Control Unit
LC unit withintegrated battery
Built-in robustsupport ange with1/4 NPT outside thread
Oil-lled units come with an integrated oil retaining valve and can be recognized by a red plug.
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Replacement Parts
Part Number Description03-03003 Lube Cart. Kit, Cap, Dust Cover
03-03002 Lubricator Cartridge, Dust Cover
03-03001 Cap, Auto Lubricator
08-02768 Black Pipe Nipple
08-02569 Black Tee-Pipe
08-03314 Brass Pipe, BSH Hex-Reducer
Part Number Guide
Auto Greasers in Application
Optional ttings can be used to install multiple cartridges
A
AB
C
C
B