Parts list:4 - 02P02960 Front Position Bushing2 - 15.10.690.39 Front Position Inner Sleeve (Ø1.00” X Ø.500” X 2.125”)2 - 03P03607 Rear Position Outer Bushing 2 - 03P03608 Rear Position Inner Bushing1 - 17P17684 Instruction Sheet

Installation instructionsFor set # 15.3120

AUDI / VOLKSWAGEN FWD/AWD Front Control Arm Bushings

1131 VIA CALLEJON, SAN CLEMENTE, CA 92673

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Updated 8/JAN/03 BRH Updated 23/JAN/04 BRHUpdated 14/JAN/05 BRH Updated 10/JAN/06 BRHUpdated 2/JAN/07 BRH

2017 Energy Suspension. All rights reserved.May not be reproduced, in any form, or by any means,without the written consent of Energy Suspension.

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It is recommended that if you are unfamiliar with this type of work that you refer to a qualified service center specializing in this type of work. It is also recommended that if you choose to do this work yourself that a factory service manual be obtained for the proper procedures pertaining to removal, replacement and proper torque specifications for your vehicle. This instruction set is intended as a guideline for the safe installation of Energy Suspension’s polyurethane bushings, once you have removed the factory components from your vehicle. Wheel alignment is almost always disturbed when suspension components are removed or replaced. It is recommended that you have the alignment checked on your vehicle at a qualified alignment shop. Energy Suspension recommends that you read over all the installation instructions and check all P/N’s and quantities in the parts list before you start. Call customer service at 949-361-3935 if the parts in your kit do not match this parts list. Prior to installation, make sure that your vehicle is in excellent mechanical condition and that there are no suspension or steering related problems. This part has been designed to work only with a vehicle that is in good state of repair. No matter how carefully we design our parts, this is one area we have no control over and cannot be held responsible.

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02P02960

03P03607

03P03608

15P1069039 Ball joint to steel control arm nuts: 60Nm·Use new nuts

Mounting bracketto body bolts 50Nm +90° turn ·Use new bolts

Mounting bracketto body bolts 70Nm +90° turn ·Use new bolts

Mounting bracket to bodybolts 70Nm +180° turn ·Use new bolts

VW USES TORQUE TO YIELD HARDWARE“ONE TIME USE”. HARDWARE NOT SUPPLIED.

Front control arm

Level control sensorBolt9 Nm Nut, self locking

9 Nm·Use new nuts

17P17684ECN 16067 29/AUG/17 BRH

1131 VIA CALLEJON, SAN CLEMENTE, CA 92673

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Updated 8/JAN/03 BRH Updated 23/JAN/04 BRHUpdated 14/JAN/05 BRH Updated 10/JAN/06 BRHUpdated 2/JAN/07 BRH

2017 Energy Suspension. All rights reserved.CMay not be reproduced, in any form, or by any means,without the written consent of Energy Suspension.

Page 2 of 217P17684ECN 16067 29/AUG/17 BRH

Installation instructionsFor set # 15.3120

AUDI / VOLKSWAGEN FWD/AWD Front Control Arm Bushings

Apply grease to all metal parts that contact the polyurethanebushing P/N 02P02960 and inner metal sleeve P/N 15P1069039 before pressing into the control arm.

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Be sure to place matchmarks on the control arm and aluminum bracket before you start. Using a hydraulic press, properly support the aluminum control arm bracket and carefully press out the control arm hex stub from the inner rubber bushing.

Support Here Support Here

Matchmark

AluminumBracket

Press Down

Control Arm

3

Install the control arm back into the vehicle and torque all fasteners to factory specs. It is recommended that you have the alignment checked on your vehicle at a qualified alignment shop.

6

Apply grease to the I.D. of the control arm bracket and to the O.D. & I.D. of the polyurethane bushing P/N 03P03607 and press into the control arm bracket with P/N facing to the rear.Do not grease the hex I.D. of P/N 03P03608, use a rubber mallet to install onto the hex stub of the control arm with P/N to the front. grease O.D of 03P03608 and push into 03P03607. The two bushings should snap into place. Then line up the matchmarks.

AluminumBracket

03P036075

O.D. Smaller than Ø2.440”

I.D. Larger than Ø2.440”

I.D. of rear aluminum bracket is Ø2.440”. Using a hydraulic press, properly support aluminum bracket and carefully press out the rubber bushing with bonded outer shell. The removed shell will not be reused. Remove all sharp edges from I.D. of aluminum bracket.

AluminumBracket

Press Down4

REAR POSITION

Press out the old rubber bushing from the front position of the control arm. The factory rubber bushing is not bonded.

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FRONT POSITION