c-fu foods - ohk - food institute presentation-v2 [read-only] · 2018-03-13 · speaker lee cadesky...
TRANSCRIPT
Moderator:
Brian Todd, The Food Institute
Presenter:
Lee Cadesky, C-fu FOODS and One Hop Kitchen
This webinar is sponsored by:
BMO Harris BankFood, Consumer and Agribusiness Group
Whether you're a producer, processor, retailer or distributor, every company throughout the food continuum needs a financial partner that understands the factors that can impact their business. From commodity price fluctuations to industry cyclicality, our experienced team of specialists understands how these factors affect your business, and we're dedicated to serving the needs of the entire food industry - from farm to consumer. To learn more about how we can help, visit http://bmoharris.com/food.
60-minute webinar begins promptly at 1:00pm ET
Speaker
Lee CadeskyCo-founder and COO C-fu FOODS and One Hop Kitchen
Lee Cadesky is the inventor of two unique, patent-pending insect based ingredients including insect meat replacers and functional protein powders.
He holds an MS in Food Science from Cornell University where he also lectured courses in food engineering. He also holds a B. Eng. in aerospace engineering from McGill University.
Lee specializes in protein processing and food rheology and leads product development and R&D for C-fu FOODS and One Hop Kitchen.
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“Please Bug Me”…the next protein trend
Lee CadeskyC-fu FOODS Inc. & One Hop Kitchen
C-fu FOODS Inc.
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LIVESTOCK CONSUME NEARLY
25% OF ALL FRESH WATERIN THE USA
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LIVESTOCK PRODUCE
OVER 15%OF ALL GREENHOUSE GAS EMISSIONS
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1) Entomophagy: Making insects edible
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©1998 Peter Menzel
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2) Ingredients: Making insects invisible
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Insect foods today• ~$25 M market in USA• 100+ brands in USA• 20+ farms in USA• ~$75 M market globally• All privately held
(estimates difficult)• Sustained double digit
growth since 2012• Huge growth
projections:• $350-550 M by 2020
• Slowly moving from: “Eww?!” to “Ooh!!”
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Insect foods today
protein
sustainability
free-from
dry snacks
cricket flour
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Cricket flour/powder is roasted, milled crickets. That’s all.
~65% Protein (AA-complete)Omega-3 FAsChitin (prebiotic fiber)
Low/no carbohydrate
Dehydrate
Grind
Bioavailable iron & B12
Nut
ritio
n
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But what about…
Sensory Quality?
Flavor?Color?
Functionality?
Texture?
Solubility?
Emulsification?Water/oil binding?
Factors to consider:Raw material selection
(species, maturity, feed, farm conditions)Storage & processing history
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Quality: A tale of two crickets…
Banded cricket (Gryllodes sigillatus)
House cricket (Acheta domesticus)
• Both commonly farmed out of >2000 identified cricket species
• Both labeled “cricket”• Very different products
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Quality: A tale of two crickets…
• Mild chocolate and slight savory flavor
• Light brown-beige color
• Strong malty odor & flavor
• Fruity-fermented flavors• Dark brown-black color
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What about functionality?Cricket flour functional properties are very poor
Low/no solubilitySolubility limits other functions
GellingFoamingEmulsifyingWater binding
Poor Functionality limits other applicationsBeverages (Premixes & Ready-to-drink)Meat alternativesDairy & egg replacement
12% Cricket Flour in Water (w/w)
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3) C-fu FOODS: Making insects functional
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There’s more than one way to process a cricket
Dehydrating
Milling
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Conventional Cricket Flour C-fu FOODS Inc. Cricket Insect Protein Concentrate
• Worldwide patent-pending ingredient• High solubility ideal for beverages• Higher yield than cricket flour -> Reduced cost• Mild flavour
Insect Protein Concentrate is designed for beverages
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IPC offers improved nutrition to cricket flour
~60% protein by weight
Unsaturated fatty acids
Very low carb
More B12 than a steak
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Insect Protein Concentrate contains functional protein
IPCCricket Flour
Sediment (indicator of poor solubility)
Foam (indicator of protein functionality)
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4) TIP: Making insects center-plate
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Inspiration: Japan, ca. 1900
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A side effect and an unignorable problem
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Abstraction and Food-culture Push
Kamaboko/Fish cakes Surimi
Product Platform
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Entomophagy as an unsolved food science problem
• Insects are rich in protein & easy to raise on small inputs
• But food has no value if it goes uneaten
How do you cook a scorpion?
How do you teach someone to cook a scorpion?
Where do you even get scorpions?
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Textured Insect Protein (TIP)Textured Insect Protein (TIP)
Versatile
Rich in protein
Can be made from any insect
Cooks like meat
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TIP crumbles like feta, cooks like ground beef
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TexturedCricket Protein
Medium Ground Beef
Calories (kcal) 180 330
Fat (g) 10 30
Saturated Fat (g) 4 11
Protein (g) 18 14
Iron (% RDA) 15% 8%
Calcium (% RDA) 40% 2%
Vitamin B12 (% RDA) 250% 35%
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Same protein quality
20x less feed
200x fewer GHG emissions
2000x less water
Less sat. fat & cholesterol
3x the Vitamin B12
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Mealworm (fried)
Cricket (unprocessed)
Waxworm (fried)
TIP processing is insect agnostic
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Insect Serum Protein Concentrate
• Byproduct of TIP production• High protein (>50% dry matter)• Low turbidity, High solubility• Ideal for beverage fortification, particularly where
color and clarity are a concern
Waxwormserum
Mealwormserum
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One Hop Kitchen launched, April 2016Cricket & Mealworm SKUs available
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Each jar saves
>1900 Lof water
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“Please bug me” – Learnings from experience
• With insects, tasting is believing• Sampling is critical, multisensory experience is
best• Hear -> See -> Smell -> Touch -> Taste (->Buy!)
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Tasting insects is about quality & context
• ‘Insects’ are not a monolith• They are an enormous taxon of edible things
• Flavor = Species + feed + age + process + storage• Food ingredients aren’t tasted alone
• Context & preparation matters a lot
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Insects as a viral message
• People are buzzing for edible insects• Pillars: Nutrition, sustainability, adventure
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KIDS RULE!!!!
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Regulations: Insects are technically vegetables• Regulations are similar in Canada & USA• Insects are not regulated as meat products
• Not under USDA or Canada Provincial Inspection• Lighter requirements for compliance• Do not require additional inspection
• Most products carry voluntary shellfish allergen warning
• Self-declare GRAS• Import/export is possible but depend on other
country’s regulations and food safety standing• FSMA & SFCA likely not affect insects• Novel foods
Insects are a food product like anything else
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Supply chain – Edible Insect Farms• Most edible insects are sourced from food-grade
farms• Pet food vs. Human food market
• Over 70 years of operation in USA• International context is much larger and more varied
• Cricket farms in southeast Asia• Silkworm farms in China & Korea• Traditional wild-harvesting
• Most farming is for crickets • Not all crickets are equal!!!
• Acheta domesticus vs. Gryllodes sigillatus• Most farms are processing their own inventory
(Unlike most other food industries)
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What do food insects cost?• Frozen, food grade crickets: $3-8 USD/lb
• Can vary by species, season, scale, & demand
• Water matters• Fresh vs. wet weight
• Less water -> More cost• Cricket flour (<5% MC): ~$18-45 USD/lb• Cricket TIP (>60% MC): ~$9-20 USD/lb
• Cost reduction efforts are underway• Automation• Genetics• Feed optimization• Environment optimization• Scale
• Subsidy• Food/feed synergies• Byproduct recovery
(frass)
$
?
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Insects in a food safety context• Are insects safe? Yes! (Except the poisonous ones)• Long history of use worldwide• Food safety has been reviewed by many researchers• Same risks as other foods
• Pathogens, heavy metals, chemicals• Controlled by thermal processing, closed-system
farming, GMPs• Allergen risk: Crustacean shellfish• Very low risk of zoonotic disease
• Cricket ‘flu’ won’t mutate to hurt humans
Insects are a food product like anything else
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Conclusions
• Insects are a food, like anything else• Lots to consider as we drill down
• Insects contain functional proteins• Smart processing can unlock them
• New insect ingredients are available for beverages & meat, dairy, & egg replacement• New products are endlessly possible
• Consumers are noticing• And they’re hungrier than you might think!
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Ingredients make productsSensory & Nutritional
Quality
PhysicochemicalFunctionality
Process &
Storage
A food product
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Genetics & species selection
Feed optimization
& waste upcycling
Production automationInnovative
processing platforms
New food sector
Marketing & Awareness
Fair & harmonized regulation
Global markets
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With the right considerations we can build a sustainable,
unique,&
e x p a n s i v egastronomy.
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Bug appétit!
@onehopkitchen
www.onehopkitchen.com
Lee CadeskyCo-founder & [email protected]@onehopkitchen.com
www.cfufoods.com
@cfufoods