c-series configurable compression packages

16
C-SERIES Configurable Compression Packages

Upload: phamhuong

Post on 08-Dec-2016

269 views

Category:

Documents


2 download

TRANSCRIPT

Page 1: C-SERIES Configurable Compression Packages

C-SERIES Configurable Compression Packages

Page 2: C-SERIES Configurable Compression Packages

Get the Performance You Want In Every Package

Natural gas producers must adapt quickly to changes in the market, product pricing, and diverse locations for the production, processing and consumption of natural gas. Efficient, reliable and flexible compression solutions that are designed, constructed and installed in a short time frame are key to the economics of producing, gathering, processing and marketing natural gas.

Exterran’s C-Series Configurable Compression Packages provide the right solution for your immediate compression needs. Designed to Exterran’s specifications, you control the configurability, adding options needed to fit your unique production requirements. With C-Series, Exterran gives you speed, confidence and flexibility. We’re ready to be your source for proven, cost-effective and timely compression solutions.

Table Of Contents

C-Series Configurable Compression . . . . . . . . . . . . 1

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Key Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

C-Series 3516 Compression Package . . . . . . . 4 – 5 with Caterpillar 3516 lean-burn engine

C-Series 7044 Compression Package . . . . . . . 6 – 7 with Waukesha 7044 rich-burn engine

Standard and Optional Equipment . . . . . . . . . 8 – 13

Advanced Emissions Control System . . . . . . . . . . . 8

Programmable Logic Control Panel . . . . . . . . . . . . 9

2% Sour Gas Trim . . . . . . . . . . . . . . . . . . . . . . . . 12

Overall Dimensions . . . . . . . . . . . . . . . . . . . . Back

Page 3: C-SERIES Configurable Compression Packages

C-SERIES Configurable Compression Packages

What Does “Configurable” Mean?Configurable means that you’ll have access to complete base-model compressor packages which have been fully engineered and designed, including all critical studies.

More than 60 of the industry’s most requested options are also completely designed and engineered to seamlessly integrate with the base-models.

Using an online build it tool, customers can choose the base-model that best fits their application. Plus add any of the available options to be included in the configured package and submit.

Once an order is submitted, the data from the selection tool is entered into Exterran’s Oracle and AutoCAD systems to automatically generate drawings and bills of material.

The ability to “configure” an Exterran C-Series package eliminates virtually all of the up-front engineering costs and lead time from the package sale.

Imagine this robust, new unit on your site, ready to get to work in just 10 - 14 weeks!

THE NEW C-SERIES OFFERS:

• Two Driver Options: > Cat 3516 Lean Burn

> Waukesha 7044 Rich Burn

• 13 Base Models in 1, 2, and 3-Stage Configurations

• 10-14 Week Delivery

• Proposals and Production Drawings in 2-3 Days

• 60+ Pre-engineered Options and 1000+ Configurations

• Designed with the Highest Quality Components

• Over 50+ Years of Field Proven Experience

SPEED YOUR PRODUCTION TO MARKET.

Engineered to empower, the Exterran C-Series Compression Packages give you the configuration flexibility to tailor your operations, and get revenue flowing faster.

And if you need compression even sooner, ask your sales rep about our ready inventory of pre-configured units available for immediate delivery. Visit exterran.com/c-series to learn more.

C-SERIES 3516 Compression Package

1www.exterran.com

Page 4: C-SERIES Configurable Compression Packages

Exterran C-Series Configurable Gas Compression Packages are pre-engineered and assembled with high-quality components and a wide range of options – allowing for exceptional configuration flexibility and high performance along with rapid delivery and startup. Two product families are currently available – a 1380 horsepower Caterpillar 3516B lean-burn engine coupled to an Ariel JGT4 compressor as well as a 1680 horsepower Waukesha L7044GSI rich-burn engine paired with an Ariel JGK4 compressor. These combinations are packaged on a heavy-duty steel skid suitable for mounting on a compacted gravel pad, piles or an engineered concrete foundation.

Both product families are available with an extensive list of pre-engineered options such as upsized coolers, PLC panels and automatic valves.

STANDARD SAFETY FEATURES: Standard safety features include automatic shutdown controls and checker-plated, skid-resistant work surfaces. Safety is enhanced because all local instrument vents are collected, manifolded and routed to connections at the skid edge. Our design facilitates air emissions compliance with catalyst housings and exhaust sampling ports. Selectable safety options include exhaust insulation, caged ladders, OSHA-compliant work platforms, and trim to handle up to 2% H2S mol. process gas.

C-SERIES Configurable Compression Packages

OVERVIEW

2

Page 5: C-SERIES Configurable Compression Packages

FASTER TO GAS REVENUEGET STARTED NOW

• Industry-leading deliveries allow you to get your revenue stream moving without compromising quality, performance or configurability.

• Ready inventory of preconfigured units usually available for immediate delivery.

• Standard drawings available with proposal. Final production drawings can be generated within 2-3 days of project award to expedite your planning as well as lower your contract, budget and schedule risks.

• Simple assembly and commissioning allows you to bring your operation online quickly.

• From purchasing to delivery to startup, substantial time is saved which can be directed to other aspects of your project.

COMPLETE CONFIDENCE

• Exterran’s 50+ years of experience and unsurpassed expertise as the global compression leader assures you are getting high-performing packages.

• Exterran has built thousands of units and solved challenges for every application, so you can be highly confident that your unit is reliable and fit for purpose.

• Field-proven engineering ensures consistent quality, predictable performance, simple operation and easy maintenance.

• Your unit is based on that same engineering expertise and customers regularly and consistently achieve 99+% run-time with C-Series.

• Engineering and operations experts are available to assist with any configuration decisions and/or technical support.

FLEXIBILITY AND SAVINGS

• Drawing from an extensive list of pre-engineered options, there are thousands of ways to customize units to meet your application requirements.

• Compact skid designs and transportation-considerate packaging practices reduce permitting requirements and associated trucking costs.

• Exterran can install, commission and service your units to facilitate your startup and unburden your maintenance operations.

C-SERIES Configurable Compression Packages

KEY BENEFITS INCLUDE: SPEED • CONFIDENCE • FLEXIBILITY

C-SERIES 7044 Compression Package

3www.exterran.com

Page 6: C-SERIES Configurable Compression Packages

C-SERIES 3516 Compression PackageAs an X-PRESS SHIPTM product, the C-Series 3516 can be fully configured by the customer and typically delivered in 10 weeks.

½ inch NPT pressure connections on pulsation bottles enables collection of pulsation data for future analysis. One, ¾ inch temperature connections on all scrubbers

Ariel JGT4 Compressor

Pulsation study pre-performed on all base model configurations

Engine & compressor oil level regulators provided with inlet/outlet fire safe valves

Murphy Centurion control panel

Hotstart system for compressor oil (Optional)

One, 2 inch NPT ball valve and associated threaded piping for future fuel meter installation

Basket-style inlet suction screen with removable spool-piece to enable screen removal (Optional)

Our C-Series 3516 units are designed to be set on an engineered gravel pad or concrete foundation. 12 foot wide skid includes anchor bolt holes and jacking bolts

Standard Specifications

Number of Stages

StageModel

Bore Diameter (inches) c Performance RangesFirst Stage Second Stage Third Stage Suction psig Discharge psig Flow MMscfd

1 0016.375 - -6.000 - - 200 - 600 800 - 1200 8.6 - 43.7

- - -

2 001 - 6.375 -

9.750 6.000 - 50 - 200 600 - 1200 4.4 - 17.1 9.250 - -

a 2 002 - 6.375 - 200 - 325 500 - 650 20 - 28.7

b 9.625 6.000 -100 - 250 1000 - 1200 6.3 - 14.7 b 9.125 - -

3 001 - - 6.375

17.250 11.500 6.000 5 - 50 600 - 1200 3.3 - 7.5 16.750 11.000 -

3 002 - - 6.375

15.750 11.500 6.000 10 - 50 800 - 1200 3.7 - 7.0 15.250 11.000 -

3 003 - - 6.375

15.750 9.750 6.000 10 - 40 800 - 1200 3.4 - 6.5 15.250 9.250 -

3 004 - - 6.375

13.500 9.750 6.000 20 - 60 800 - 1300 4.2 - 7.8 13.000 9.250 -

- - - - = ‘3516T4-3-002-15.750-11.500-6.000’

Stages Model First Second Third (product code example)

a 2-002 is convertible as a one or two stage modelb All cylinders are Ariel ET-class, except for the first stage of model 2-002, which is Ariel T-class

• Performance based on double acting cases only

• Performance assumes sweet gas with specific gravity of 0.65

• The performance ranges shown are specifically for the cylinder bore diameters that are bolded and on the same row to the left

single stage

two stage

4

Page 7: C-SERIES Configurable Compression Packages

Eight , ¾ inch NPT connections enable local coolant temperature monitoring/management

Isolation valves for coolant conservation during engine service

Caged, galvanized ladder to cooler platform (Optional)

Caterpillar 3516B engine

Upgraded engine exhaust insulation from Caterpillar included as standard content

OSHA engine work platforms with handrails and ladder. One platform on each side of engine (Optional)

Combo Hotstart system for engine oil/water (Optional)

Cable and tray electrical system approved for use in NEC Class I, Division 2 hazardous area classifications

½ inch minimum wall thickness for all scrubbers and bottles for mechanical strength

Pressure relief valve vents manifolded into a common header and run to skid edge (Optional)

Local instrument-gas vents and sources of fugitive emissions collected/manifolded and routed to a single skid-edge connection

Weld pad on all scrubbers for future level gauge supports, if needed

Two, 2 inch NPT emissions test ports provided in exhaust silencer/catalytic converter outlet piping

25-30 dB noise reduction with an EMIT critical grade silencer and catalyst housing

Two Type-K thermocouples for monitoring catalytic converter inlet and outlet temperature

Catalyst and surge-tank service/work platform integrated with cooler structure (Optional)

5www.exterran.com

Note: Colors shown on the renderings are for clarification purposes. The actual units are painted a single color.

Page 8: C-SERIES Configurable Compression Packages

C-SERIES 7044 Compression PackageTough field gas applications call for a tough, rich-burn solution. Now that solution is configurable.

Standard Specifications

Number of Stages

StageModel

Bore Diameter (inches) c Performance RangesFirst Stage Second Stage Third Stage Suction psig Discharge psig Flow MMscfd

1 001- - -

6.250 - - 300-600 800-1200 13.6-51.75.875 - -

2 0019.625 - -9.125 6.250 - 150-400 600-1200 10.9-32.1

- 5.875 -

2 00211.000 - -10.500 6.250 - 100-200 600-1200 8.7-25

- 5.875 -

3 001- - 7.250

17.875 11.000 6.750 10-30 600-1200 4.46-7.6717.375 10.500 -

3 002- - 7.250

15.875 11.000 6.750 20-50 600-1200 5.49-10.5915.375 10.500 -

3 003- 11.000 7.250

14.125 10.500 6.750 25-70 600-1200 5.4-12.0113.625 - -

- - - - = ‘7044K4-3-002-15.875-11.000-6.750’

Stages Model First Second Third (product code example)

• Performance based on double acting cases only

• Performance assumes sweet gas with specific gravity of 0.65

• The performance ranges shown are specifically for the cylinder bore diameters that are bolded and on the same row to the left

6

½ inch NPT pressure connections on pulsation bottles enables collection of pulsation data for future analysis. One, ¾ inch temperature connections on all scrubbers

Ariel JGK4 Compressor

Pulsation study pre-performed on all base model configurations

Engine & compressor oil level regulators provided with inlet/outlet fire safe valves

Inlet pressure relief valve (Optional)

Basket-style inlet suction screen with removable spool-piece to enable screen removal (Optional)

Off-skid panel mounting available (Optional)

Page 9: C-SERIES Configurable Compression Packages

www.exterran.com 7

Cooler-mounted 55-gallon oil day tank (Optional)

Cooler fan deck shipping legs (Optional)

Caged, galvanized ladder to cooler platform (Optional)

Waukesha L7044GSI engine

Isolation valves for coolant conservation during engine service

Eight , ¾ inch NPT connections enable local coolant temperature monitoring/management

OSHA engine work platforms with handrails and stairs. One platform on each side of engine (Optional)

Cable and tray electrical system approved for use in NEC Class I, Division 2 hazardous area classifications

Local instrument-gas vents and sources of fugitive emissions collected/manifolded and routed to a single skid-edge connection

Weld pad on all scrubbers for future level gauge supports, if needed

Two, 2 inch NPT emissions test ports provided in exhaust silencer/catalytic converter outlet piping

Two Type-K thermocouples for monitoring catalytic converter inlet and outlet temperature

35-40 dB noise reduction with an EMIT hospital grade silencer and catalyst housing

Catalyst and surge-tank service/work platform integrated with cooler structure (Optional)

½ inch minimum wall thickness for all scrubbers and bottles for mechanical strength

Skid drains manifolded to a single customer connection (Optional)

Our C-Series 7044 units are designed to be set on an engineered gravel pad or concrete foundation. 14 foot wide skid includes anchor bolt holes and jacking bolts

Note: Colors shown on the renderings are for clarification purposes. The actual units are painted a single color.

Page 10: C-SERIES Configurable Compression Packages

8

C-SERIES Configurable Compression PackagesStandard and Optional Equipment

Compressor Frame & Cylinders

Name Item Description

Variable Volume Clearance Pockets

(VVCP’s)

A01 • Manual head-end VVCP’s included on 1st-stage cylinders only

A02 ∘ Manual head-end VVCP’s included on 1st-stage, 2nd-stage, and 3rd-stage (if applicable) cylinders

Prelube Pump

A03 •∘ Ariel standard manual priming pump

A04 Pneumatic-diaphragm compressor pre-lube pump with block valves, check valve and strainer

Only one selection can be made

A05 Electric-motor (2HP, 3PH, 60HZ, 480V) driven compressor pre-lube pump with block valves, check valve and strainer. Motor starter provided by customer

A11 Electric-motor (2HP, 3PH, 50HZ, 400V) driven compressor pre-lube pump with block valves, check valve and strainer. Motor starter provided by customer

Oil Circulating Heater

•∘ Not included in base package

A06 Hotstart system for compressor oil only, with required valves and strainerPump motor is 3HP, 3PH, 60HZ, 2.5KW, 480V

A12 Hotstart system for compressor oil only, with required valves and strainer Pump motor is 3HP, 3PH, 50HZ, 2.5KW, 400V

Lube-Oil Meter•∘ Not included in base package

A07 Kenco model 1618 low-flow analog compressor lube-oil meter

Oil Day Tanks

•∘ Not included. Off-skid oil supply by customer

A08 Cooler-mounted Kenco 55-gallon oil day-tank

A09 Kenco 55-gallon day-tank and stand (shipped loose for customer installation)

Blowcases for Distance Piece & Packing Drains

•∘ Not included in base package

A10 Jatco Model JATC-J5000CX blowcases. Shipped loose for customer off-skid installation

• Included with base model ∘ When finished packages are available, these options are included

Advanced Emissions Control Systems (Options B21, B26 & B29)

When configuring a C-Series package with the L7044GSI engine, customers also have the option of including an advanced emissions control system. Comprised of a 3-way catalyst, air/fuel ratio control and a color display panel/interface, an advanced emissions control system can simplify operation and keep your emissions in compliance.

While default settings are programmed by the factory, users have the ability to adjust to richer or leaner through system display panel interface, helping to maintain compliance as the engine ages. Optional systems that are currently available are Waukesha’s emPact system and the “ETS AFRC Advanced” system from EMIT Technologies.

Page 11: C-SERIES Configurable Compression Packages

Driver

Name Item Description Comments

Catalytic Converter Elements

• Not included in base package

B23 ∘ (2) DCL catalyst elements and (1) DCL blank element included

SilencerB27 • EMIT Critical Grade (25-30 dBA) catalytic converter/silencer

B28 ∘ EMIT Hospital Grade (35-40 dBA) catalytic converter/silencer

7044 Start Gas Pressure

B24 •∘ 7044 - Low-pressure (90 PSIG) start gas pressure

B22 7044 - High-pressure (150 PSIG) start gas pressure

Emissions ControlsSystems

• Not included in base package

B21 Waukesha emPact emissions control system (0.5 g/bhp-hr NOx) B01 is not available with these optionsB26 ∘ Waukesha emPact emissions control system (0.15 g/bhp-hr NOx)

B29 EMIT ETS AFRC Advanced emissions control system

Catalytic Converter DPI

•∘ Not included in base package

B01 Catalytic converter DPI included and tubed low on cooler face for easy viewing and access

Catalytic Converter Test Ports

B02 • Catalytic converter test ports locally located on exhaust system above cooler

B03 ∘ Catalytic converter test ports tubed low on cooler face for easy access. Includes two half-inch ball valves

Engine Exhaust Insulation

•∘ Not included in base package

B04 Blanket insulation of engine exhaust system including silencer/converter

Fuel Filter Level Instrumentation

B05 •∘ Manual drain only on fuel filter

B06 Fuel filter to include level controller, auto dump valve, level gauge, and high-level shut-down

Start Gas Inlet Piping

B08 •∘ Separate 2 inch fuel & 2 inch start gas connections at skid-edge

B09 Fuel and start inlets combined as a single 2 inch connection at skid-edge

Start Gas Inlet PSV• Not included in base package

B10 ∘ 1-½ inch x 2 inch NPT start-gas inlet PSV with outlet piping into starter vent piping header

Starter Vent Piping

B11 •∘ Starter exhaust locally piped to safe elevation above top of cooler c/w rain cap

B12 Starter exhaust run to its own 3 inch -150# skid-edge connection

Lube Oil Meter•∘ Not included in base package

B13 Kenco model 1618 low-flow analog engine lube-oil meter

Oil Circulating Heater

•∘ Not included in base package

B14Combo Hotstart system for engine oil/water, with required valves and strainer. 480V, 3PH, 60HZ – coolant heater: 18KW, 1HP pump motor; oil heater: 6KW, 1HP pump motor

B25Combo Hotstart system for engine oil/water, with required valves and strainer. 400V, 3PH, 50HZ – coolant heater: 18KW, 1HP pump motor; oil heater: 6KW, 1HP pump motor

Water Temperature

Measurement

B15 •∘ Connections for temperature indicators and thermocouples to be provided in engine jacket water (EJW) and auxiliary water (AW) piping, to and from engine to cooler

Only one selection can be madeB16 Temperature indicators to be provided in EJW and AW piping, to and from engine to cooler

B17Temperature indicators and thermocouples to be provided in EJW and AW piping, to and from engine and cooler

Engine Work Platforms

Not included in base packageOnly one selection

can be madeB18 ∘ OSHA engine work platforms with handrails and ladder (one platform on each side of engine)

B19 OSHA engine work platforms with handrails and stairs (one platform on each side of engine)

9www.exterran.com

• Included with base model ∘ When finished packages are available, these options are included35

16 S

peci

fic70

44 S

peci

fic

Page 12: C-SERIES Configurable Compression Packages

10

• Included with base model ∘ When finished packages are available, these options are included

Air Cooler

Name Item Description Comments

Cooler Model

C01Air-X-Changers 144EH, Exterran standard dimensions and nozzles, sized for customer site conditions

Either C01, C19, C02 or C03

must be selected

C19Air-X-Changers 144EH, Exterran-standard dimensions and nozzles. Flexible operating conditions (between 110°F ambient at 500 feet and 100°F ambient at 7,000 feet)

C02 ∘Air-X-Changers Compact 156EH, Exterran-standard dimensions and nozzles. Flexible operating conditions (between 110°F ambient at 500 feet and 100°F ambient at 7,000 feet)

C03 Air-X-Changers Compact 156EH, Exterran standard dimensions and nozzles, sized for customer site conditions

Cooler Model

C16Air-X-Changers 156EH, Exterran standard dimensions and nozzles, sized for customer site conditions

Either C16 or C17 or C18

must be selectedC17 ∘ Air-X-Changers 156EH, Exterran-standard dimensions and nozzles. Flexible operating

conditions (between 110°F ambient at 500 feet and 100°F ambient at 7,000 feet)

C18Air-X-Changers 168EH, Exterran-standard dimensions and nozzles, sized for customer site conditions

Fan StyleC04 • Moore-10K-Series 8-blade cooler fan

C05 ∘ Moore-CL10K-Series 10-blade low-noise cooler fan

Included whenselecting the

Fleet/Flex Coolers (C02) or (C17)

Service/Work Platform

• Not included in base package

C06 ∘ Catalyst and surge-tank service/work platform integrated with cooler structure

Ladder

• Not included in base package

C07 ∘ Uncaged, galvanized ladder to cooler platform

C08 Caged, galvanized ladder to cooler platform

Hail Guard•∘ Not included in base package

C09 Expanded-mesh hail guard on top of cooler

Bug Screen•∘ Not included in base package

C10 Removable mesh bug screens over cooler intake

Shipping Legs•∘ Not included in base package

C11 Cooler fan-deck shipping legs (allows cooler to lay on truck for shipping into height-restricted areas)

Louvers

C12 •∘ One set of manual louvers across gas-sections to control gas discharge temperature

Only one selection can be made

C13 One set of automatic louvers across gas sections to control gas discharge temperature (includes Kimray T12 controller and Garzo actuator)

C14 Automatic louvers on each gas section to control gas discharge temperatures (includes Kimray T12 controllers and Garzo actuators)

CorrosionAllowance

• Not included in base package

C15 ∘ 1/16 inch corrosion allowance on the gas headers

3516

Spe

cific

7044

Spe

cific

Page 13: C-SERIES Configurable Compression Packages

11www.exterran.com

• Included with base model ∘ When finished packages are available, these options are included

Controls, Instrumentation, & Wiring

Name Item Description Comments

Control Panel Make & Model

D01 •∘ Murphy Centurion Not selectable along with automatic bypass valve (I03) or automatic blowdown valve (I05)D02 Altronic DE-3000 in lieu of standard Murphy Centurion

D03 Murphy Centurion Plus in lieu of standard Murphy Centurion

D11Exterran standard Allen-Bradley CompactLogix PLC panel including Murphy PXT transmitters in lieu of standard Murphy Centurion

Control Panel Location

D04 •∘ Panel mounted on skid

Only one selection can be made

D05Off-skid control panel with sufficient umbilical length to allow location up to 10 feet from compressor end of skid

D06 Off-skid control panel with sufficient umbilical length to allow location up to 20 feet from compressor end of skid

Instrument Gas/Air Supply

D07 •∘ Regulated gas supplied from downstream of fuel gas filter

D08 1 inch NPT galvanized instrument air header with skid-edge ball valve, regulator PI and root valves

Tube FittingsD09 •∘ Tube fittings are clear-zinc coated, carbon steel

D10 Tube fittings are 316 stainless steel

Exterran Standard Programmable Logic Control (PLC) Panel (Option D11)

Along with the Murphy Centurion Plus and the Altronic DE-3000, Exterran’s configurable PLC is now available as an option in place of the standard Murphy Centurion control panel. This offering consists of an Allen Bradley CompactLogix PLC housed in a painted NEMA 4 enclosure. Following the philosophy of the C-Series product family, the new PLC has been completely pre-engineered and programmed to fit within the quick-delivery lead time of the C-Series packages and to interact with either the Caterpillar ADEM III or Waukesha ESM.

Process valve sequencing and functionality includes: no valve, manual valve, or automated spring return valve selection. All alarms and shutdowns (class and function) may be configured on the panel’s HMI screen.

Page 14: C-SERIES Configurable Compression Packages

• Included with base model ∘ When finished packages are available, these options are included

12

Process Vessels (General)

Name Item Description Comments

Non-Destructive Examination (NDE)

E01 •∘ RT-2 radiographic testing on process vessels

Only one selection can be madeE02 RT-1 radiographic testing on ASME coded vessels

E03 100% radiographic testing on ASME coded vessels

Post-Weld Heat Treatment (PWHT)

•∘ Not included in base package Must include 100% radiography (E03)E04 ASME coded vessels to be PWHT

Sour Gas Trim•∘ Not included in base package

E05 Sour gas trim for <= 2% H2S mol. (20,000 PPMV)

Scrubbers

Liquid Drain Valve System

F01 • Liquid drain valve only

F02 External liquid drain valve with 1 inch NPT isolation ball valves included

Scrubber Insulate & Heat Trace

•∘ Not included in base package

F03 Blanket insulation of fuel filter and scrubber bottom, dump line and valves and electric heat trace (220/240V, 1PH, 50/60HZ)

F04Blanket insulation of fuel filter and scrubber bottom, dump line and valves and heat trace with EJW Includes 1 inch pipe through scrubber & fuel filter for heating medium

Pulsation Bottles

Pulsation Analysis Ports

•∘ No additional ports/valves for pulsation analysis

G01 Kiene valves with caps on each cylinder (head end and crank end) and pulsation bottle heads (opposite inlet/outlet)

2% Sour Gas Trim (Option E05)

To protect personnel and extend the service life of the package in corrosive hydrogen sulfide (H2S) gas service, Exterran has developed a robust, pre-engineered option package that is now available with our C-Series product families. In applications where process gas includes H2S concentrations up to and including 20,000ppm (2%), this option must be included. Integrated throughout many sub-systems of the C-Series package, this option is a comprehensive combination of, material upgrades, NACE MR0175-compliant components, and additional safety systems. Highlights of the option include:

• Components compliant with NACE MR0175 (2002 edition)• No yellow metals in process gas system• Ariel short-2-compartment (S2C) distance pieces• Purged cylinder pressure packing cases• Cylinder flushing oil system• Stainless steel piston rods• 1/8 inch corrosion allowance and 100% radiography on all process vessels,

and cooler gas headers. 1/16 inch corrosion allowance on all process piping• All process gas relief valves are flanged• Corrosion inhibitor connection on suction piping of each stage

Page 15: C-SERIES Configurable Compression Packages

Process Gas Piping

Name Item Description Comments

Non-Destructive Examination (NDE)

H01 •∘ Per Code ASME B31.3

H02 100% Radiography/UT of welds on process piping

Hydrostatic TestingH03 •∘ Tested at 1.5 *MAWP for 1/2 hour

H04 Tested at 1.5 *MAWP for 4 hours

PSV Vent PipingH05 •∘ PSV vents locally piped to safe elevation above top of cooler (discharge PSV’s) or safely above personnel height

(suction & fuel PSV’s) c/w rain caps.

H06 PSV vents manifolded together into a common header and run to compressor end of skid

Inlet Suction Screen

• Not included in base package

H07 ∘ Basket-style inlet suction screen with removable spool-piece to enable screen removal Option includes full-bore orifice plate (shipped loose) to replace screen upon removal in the field

Process Gas Valves / Accessories

Suction Relief Valve

• No suction relief valve included. Inlet protection by customer.

I01 ∘ Mercer suction PSV appropriately sized for maximum flow condition installed on scrubber inlet nozzle for ease of suction spool/strainer removal (if applicable); includes PSV vent piped to top of scrubber with rain cap

Start-up Bypass Valve

I02 •∘ Manually operated bypass valve, KF full-port ball, flanged connections

I03Automatic bypass valve (pneumatically actuated), KF full-port ball, flanged connectionsPanel must be upgraded to Murphy Centurion Plus or CompactLogix PLC

Must select (D03) or (D11) control panel

Blowdown Valve

I04 •∘ Manually operated blowdown valve, KF full-port ball, 2 inch NPT

I05Automatic blowdown valve (pneumatically actuated), KF full-port ball, 2 inch NPT Panel must be upgraded to Murphy Centurion Plus or CompactLogix PLC

Must select (D03) or (D11) control panel

Recycle Valve•∘ Not included in base package

I06 Automatic Norriseal recycle valve (pneumatically actuated control-valve) sized for 50% of max flow

Suction Block Valve•∘ Not included in base package

I07 Manual suction block valve (shipped loose for customer installation)

Discharge Block Valve

•∘ Not included in base package

I08 Manual discharge block valve (shipped loose for customer installation)

Discharge Check Valve

•∘ Not included in base package

I09 Manual discharge check valve (shipped loose for customer installation)

Skid

Skid DrainsJ01 •∘ Four, (4) 1-1/2 inch FNPT drain connections, one located in each corner

J02 Manifold four skid drains to a single 1-1/2 inch outlet at compressor-end of package

Surface Prep & Paint

Paint ColorK01 •∘ Exterran Gray using Exterran’s standard onshore paint and service prep

K02 Commercially available color of customer’s choice using Exterran’s standard onshore paint and service prep

Drawings & Documentation

Package Service Manuals

L01 •∘ Three CD copies of installation, operations and maintenance manual provided

L02 One printed copy and three CD copies of installation, operations and maintenance manual provided

• Included with base model ∘ When finished packages are available, these options are included

13www.exterran.com

Page 16: C-SERIES Configurable Compression Packages

E

A

This brochure is intended for general information purposes only and is not intended as a representation or warranty of any kind, or as a statement of any terms or conditions of sale. The information herein is believed to be correct, but is not warranted for correctness or completeness, or for applicability to any particular customer or situation.

© 2015 Exterran Holdings, Inc. All rights reserved. C-SERIES-TECH-EN-AP15-US

Side View

This view represents the length of the skid and the overall height of the assembled unit.

C-SERIES Configurable Compression PackagesProven Quality and Reliability, Delivered Fast

These illustrations show package with options not included on base models. Cooler and exhaust system are typically removed for shipping. Dimensions shown here are approximate and may vary. Precise measurements for freight permits should be confirmed prior to shipping.

ABOUT EXTERRANExterran is a global leader in natural-gas compression and a premier provider of equipment and services for petroleum production, gas processing, produced water treatment and more. We also offer turnkey services for the design, fabrication, installation and operation of complete production and processing facilities, as well as an extensive parts and service network. For more than 50 years Exterran has built a legacy of proven performance. We have abundant worldwide resources, unmatched experience and technical expertise, and an unwavering commitment to service. We help clients of all sizes reduce their operational and financial risks and achieve project success.

DIMENSIONS

Top View

Overall skid length (shown in top view) is the maximum assembled length of the unit.

C D

B

www.exterran.com

Dimensions

Model

A Skid Length

B Overall Length

C Skid Width

D Overall Width

EHeight

ft - in meters ft - in meters ft - in meters ft - in meters ft - in meters

3516 40 12.19 40 - 11 12.47 12 3.66 23 - 4 7.09 22 - 8 6.93

7044 41 12.50 41 - 11 12.72 14 - 6 4.41 25 - 9 7.85 25 - 8 7.84

Corporate Office16666 Northchase DriveHouston, TX 77060