cable, wire & tubing tools - דינמיקס טולס wire & tubing tools 04-11w 04-1w393...

SECTION 20: CABLE, WIRE & TUBING TOOLS

USATCO\U.S. Air Tool Company, Inc.Eastern Division . . . . . . . . . . . . . . . . . . . . . . . . . .60 Fleetwood Ct., Ronkonkoma, NY 11779-6907 tel: (631) 471-3300 fax: (631) 471-3308Western Division . . . . . . . . . . . . . . . .1219 W. Mahalo Place, Rancho Dominguez, CA 90220-5446 tel: (310) 632-5400 fax: (310) 632-3900

800-645-8180Toll Free Nationwide & Canada:

1/1/05C22 2005-06

This is a digital copy of USATCO’s main printed tool catalog. You can use the navigationpanel on the left to jump to a general category, or to find a specific type of tool (note:when looking for a specific tool, depending on your monitor resolution you may have toscroll down to see the listing).

You can stop by our website to check for the latest version of both this file and our currentprice list. You may also request a printed version, free of charge, on our wesite or via ourcontact information below. Our web address:

www.usatco.com

Please Note : You may print this file if you like, but its content may not be extractedand/or modified by anyone other than an authorized USATCO official.

If you have any questions or problems please contact: [email protected]

© Copyright 2005 USATCO\U.S. Air Tool Company, Inc.

http://www.usatco.com

LLIMITEDIMITED WWARRANTYARRANTYIf for any reason you are not completely satisfied with any item purchased from us you may request a return authorization withinseven (7) days of receipt of goods. When obtained, send us the item (transportation prepaid) for replacement, repair or refund. Toolsmanufactured by USATCO are warrantied for one (1) year from date of purchase. We cannot assume liability for abuse, misuse oralteration of goods. Any tampering with tools or attempted repairs of same will nullify this warranty.

Note: Warranties from other manufacturers available upon request.

We repair all major brand pneumatic tools on our premises. We are an official repair station for Cherry Textron®, ChicagoPneumatic®, and Cooper® Power Tools (including Dotco®, Gardener Denver®, Buckeye® and Doler®). In addition, we haveour own manufacturing and modification facilities. We are riveting and product assembly specialists!

Don’t forget to check out USATCO Online, with monthly sales, homebuilder specials,surplus items & an easy to use interface its the easiest place to shop for tools on the web.

MMINIMUMINIMUM OORDERRDER:: $100.00 List Price

TTERMSERMS:: • • Net 30 days on approved credit only• • Approved credit cards• • Prepaid via check or wire transfer• • No C.O.D. Shipments

RRETURNSETURNS:: 1. Return authorization is required.2. Merchandise must be sent

freight prepaid to the facility from which it was purchased.

3. A 20% restocking chargeis applicable

4. All claims must be made within seven (7) days of receipt of goods

FFREIGHTREIGHT:: F.O.B. Shipping Point.

SSPECIALPECIAL OORDERSRDERS:: All special orders mayrequire prepayment

CCURRENCYURRENCY:: All prices are in U.S. Dollars

OOVERSEASVERSEAS :: Same as above, only prepayment CCUSTUSTOMEROMER via bank wire transfer (all fees for

TTERMSERMS buyers account) or by bank check

We will be happy to examine your tools free of charge and give you an estimate of repair cost.Ship prepaid to any of our facilities. Please send tensiometers to our New York Lab only.

Government IMPAC Cards Accepted

Please ask about our tool rental policy!

Supplying the Aerospace, Defense & Metal Working Industries Since 1951!

www.USATCO.com

http://www.usatco.com

197USATCO U.S. AIR TOOL COMPANY, INC. www.usatco .com Toll Free US & Canada: 800-645-8180

Milbar® Safety Wire Twisters

6” Models

Part Number Type Nose Style

04-9W Manual ReturnTapered

04-9WS Auto Return

04-11W Manual ReturnDiagonal

04-11WS Auto Return

9” Models

Part Number Type Nose Style

04-1W393 Auto Return Diagonal

04-3W6 Auto Return Cushion Throat

04-5W4 Auto Return Left Hand Twist

Economy Safety Wire Twisters•• For use on wire up to .060” diameter.

•• Fast spiral action.

Part Number Type Nose Style Overall Length

04-134SR6 Manual ReturnTapered

6” (152 mm)

04-134SR Auto Return 9” (229 mm)

Milbar® Reversible Safety Wire Twisters•• Patented reversible twist action.

•• Spring return twist rod & sure grip clutch action knob.

•• Quick acting reversible sleeve.

•• Aerospace standard AS567.

Part Number Wire Capacity Overall Length

04-45W .041” 6” (152 mm)

04-41W .060” 9” (229 mm)

04-42W .060” 12” (305 mm)

Milbar® Deep Reach Wire Twister•• Twister mechanism with two extensions attached.

•• Provides access to deep safety wiring jobs.

Part Number Overall Length

04-134 19” (48.3 cm)

Safety Wire JigsPart Number Description Use

04-70136 Nut Jig Drill Nuts/Bolt Heads To 3/4” Dia.

04-70132 Drill Jig* Drill Holes Accurately w/o Breakage

53-701326 Both Jigs —*Note : Bolt sizes: 8-32, 10-32, 1/4”-20, 1/4”-28 & 5/16”-24.

CABLE, WIRE & TUBING TOOLS

04-11W

04-1W393

04-3W6

04-41W

04-45W

04-134SR

198 Toll Free US & Canada: 800-645-8180 www.usatco .com USATCO U.S. AIR TOOL COMPANY, INC.

5-Cavity Swaging Tools•• Will Swage :

Ovals: 1/16”, 3/32”, 1/8”, 5/32” & 3/16”Stops: 1/16”, 3/32”, 1/8”, 5/32”, 3/16” & 7/32”

Part Number Type Overall Length Weight

04-2632H Hand Held 26-1/2” (67 cm) 6 lbs (2.7 kgs)

04-2632B Bench Mounted 16” (41 cm) 5 lbs (2.3 kgs)

3-Cavity Swaging Tool•• Will Swage :

Ovals: 1/16”, 3/32” & 1/8”

Part Number Type Overall Length Weight

P-22-234 Hand Held 15” (38 cm) 2.5 lbs (1.1 kgs)

USATCO Safety Wire Twister KitKit Includes:

6” & 9” Safety Wire Twisters (04-134SR6 & 04-134SR), Three 1 PoundSpools Of Safety Wire (.025”, .032” & .041”) & Plastic Kit Box

Pro Kit Includes:Three Safety Wire Twisters (9” Auto, 6” Mini & 19” Deep Reach), Three1/4 lb. Spools Of Safety Wire (.020”, .032” & .040”) & Plastic Kit Box

Limited Access Kit Includes:Two Safety Wire Twisters (6” Mini & 19” Deep Reach), Three 1/4 lb.Spools Of Safety Wire (.020”, .032” & .040”) & Plastic Kit Box

Part Number Description

53-134 Complete Kit

Safety Wire Twister Kits

Part Number Description Weight

04-105W Pro Kit 4 lbs (1.8 kgs)

04-109W Limited Access Kit 2.75 lbs (1.3 kgs)

Stainless Steel Aircraft Safety Wire•• Conforms to government spec QQW-423, Milspec MS-20995-C.

•• Convenient 1 lb. dispensing packages.

•• Other sizes available, please inquire.

Part Number Diameter Length

43-020 .020” 937’

43-025 .025” 599’

43-032 .032” 366’

43-041 .041” 223’


04-105W

04-2632H

43-020

New!


Swage-It ToolsPart Number Will Swage Overall Length Weight

04-2 1/16”, 3/32” & 1/8” 7” (178 mm) 0.5 lbs (0.2 kgs)

04-3 1/8”, 5/32”, 3/16” & 1/4” 14” (356 mm) 3 lbs (1.4 kgs)

Single Hole Swaging Tools

Part Number Will Swage Overall Length Weight

04-5321 3/64” 8” (203 mm) 0.5 lbs (0.2 kgs)

04-232 1/16” 8” (203 mm) 0.5 lbs (0.2 kgs)

Cable Cutters

Part Number Cable Capacity Overall Length Weight

04-316 3/16” 8” (203 mm) 0.6 lbs (0.3 kgs)

04-1490 1/4” 13” (330 mm) 1.5 lbs (0.7 kgs)

Heavy-Duty Cable Cutters

Part Number Cable Capacity Overall Length

70341 1/4” 7-1/2” (191 mm)


53-2-3 Special: Both Tools

Swage-It Rigging Kit•• Quick & convenient.

•• Includes folding vinyl pouch with 2” wide velcro fastener & sleeve compartments.Kit Includes:

Swage-It (04-2), 1/2” Extension Wench, Cable Cutter (04-316), Sleeves:(10) 1/16” Oval & (5) 1/8” Oval, & Folding Vinyl Pouch WithFastener/Sleeve Compartments

•• Rubber grips & shear-cut blades that cut smooth, clean & with little distortion.

Ratchet Terminal Crimper

Part Number Capacity

18900 10 to 22 gauge

•• Crimps insulated terminals.

•• Ensures a perfect swage every time.

Part Number Tools Included

04-4 Complete Kit


04-2

04-5321

04-316

New!

New!


Locoloc® Hand Swager Kit•• Rugged & portable, exerts 14 tons of pressure.

•• Gauge supplied with each interchangeable die.

•• Dies are 1 lb. each & come with steel carrying case.

•• Will Swage :Ovals: 1/4”, 9/32”, 5/16”, 3/8”, 7/16” & 1/2”

Part Number Swager Overall Length Swager Weight

3-K 24” (61 cm) 15 lbs (6.8 kgs)

Turnbuckle Wrench Cable Rigging Tool•• Consists of two clamps joined by a 12” length of sprocket type chain.

•• Accommodates all sizes of aircraft cable.

•• Allows free adjustment of the turnbuckle.


70452 Cable Rigging Tool

Locoloc® Sleeve Gauges (Go/No-Go)•• To assure proper swaging of sleeves.

Part Number Sleeve Sizes

GA-1P 1/32”, 3/64”, 1/16”, 3/32”, 1/8”, 5/32” & 3/16”

GA-2P 7/32”, 1/4”, 9/32” & 5/16”

GA-3P 3/8”, 7/16” & 1/2”

Bench Mounted Manual Swaging Machine Kit•• Hand powered with a geared down crank for easy operation.

•• Will swage AN or MS type fittings to 3/8”.

Kit Includes :Swager With Bench Mount, Dies (rolls): 10 Straight Shank Sets (1/16” -3/8”) & 7 Ball Terminal Sets (1/16’ - 1/4”), Straight Shank Die AuxiliaryAdapter, Appropriate Gauges, Spring Clip & Adjustable Stop GuideAssemblies.


04-2K630 Complete Kit425 lbs (193 kgs)

39-2K630 Rebuilt Kit*

*Note : Rebuilt kits subject to availability.


GA-1P

04-2K630


Portable Pneumatic Cable Terminal Swager Kit


520JK Complete Kit105 lbs (48 kgs)

39-520K Rebuilt Kit*

520J Swager Only 19 lbs (8.6 kgs)

Portable Pneumatic Swaged Terminal Pull Tester Kit•• Can pull test all types and sizes of terminals to 1/4” diameter.

•• Lightweight & compact, requires no experience to test swaged terminals.

•• Includes heavy-duty steel carrying case.

•• Certified & calibrated.Kit Includes :

Pull Tester, Terminal Adapters: AN667 (5/32” - 1/4”), AN663/664 (1/16” -3/16”), AN666/669 Right Thread (1/16” - 7/32”), AN666/669 Left Thread(1/16” - 1/4”), AN667/668 (3/16” - 3/8”) Terminal Pins, Jaws For 1/16” To1/4” Cables.


520CTK Complete Kit70 lbs (32 kgs)

39-520CTK Rebuilt Kit*

Portable Manual Cable Swager Kit•• Roll type tool will swage MS type terminals to 3/16”.


Kit Includes :Portable Manual Swager, Dies (rolls): 5 Straight Shank Sets (1/16” -3/16”), 3 Ball Terminal Sets (1/16’ - 1/8”) & Appropriate Gauges


04-1K630 Complete Kit64 lbs (29 kgs)

39-1K630 Rebuilt Kit*




•• All swaging & cutting dies of hardened, heat treated steel.

•• Each die is clearly marked indicating type & size swaged terminal or cable cut.

•• Meets government specification GGG-S-00825A (GSA-FSS).


•• Certified & calibrated.Kit Includes :

Cylinder & Yoke Assembly, (Easily Accessible For Quick Changing OfDies), Dies, Air Hose Assembly, Single Action Foot Control Valve AssemblyWith Lubricator & Air Filter, Baseplate, Gauges & Instruction Manual.


520JK

04-1K630

520CTK


•• Tool capacities from 1/8” to 2” O.D. tubing.

•• With vise extension.

•• Includes case.

•• Conforms to government specifications.

37° Flaring Tools

Part Number Model Materials Sizes Weight

04-400-F StandardCopper, Aluminum, Steel, Stainless

Steel & Other Metal Tubing3/16”, 1/4”, 5/16”, 3/8”,

1/2” & 5/8” O.D.2.5 lbs

(1.1 kgs)

04-447-F Heavy-DutyAnnealed Stainless (MIL-T-6345 or AMS5566),Cold Drawn Stainless Steel, Annealed Copper

& Aluminum Tubing

1/8”, 3/16”, 1/4”, 5/16”,3/8” & 1/2” O.D.

3.25 lbs(1.5 kgs)

04-537-F Large SizeSoft Steel, Copper, Aluminum& Annealed Stainless Steel

3/4”, 7/8”, 1”& 1-1/4” O.D.

13 lbs(5.9 kgs)

04-637-F Large SizeSoft Steel, Copper, Aluminum& Annealed Stainless Steel

1-1/4”, 1-1/2” & 2” O.D.13 lbs

(5.9 kgs)

USATCO 37° Single & Double Lap Flaring Tool Kit•• Flares soft copper & alum. to AN standards:

3/16”, 1/4”, 5/16”, 3/8” & 1/2” O.D.

•• Also flares single 37° S.A.E. standard & oversize.

•• For portable use or can be vise mounted.

•• Sliding handle for maximum leverage.

•• Adapters revolve for quick size change.

Part Number Includes

53-256-FKFlaring Tool (04-256-F), Inner-Outer Reamer (02-208-FSS),

Tubing Cutter (02-512), Instructions & Carrying Case

04-256-F Flaring Tool & USATCO Exclusive Protrusion Gauges

Pneumatic Stationary Cable Swager•• Swages ball terminals AN633 to -6 (3/16”) & sleeve terminals to -8 (1/4”).

•• Can swage over 90% of aircraft type terminals.

•• Heavy-duty yoke with shock absorber.

•• Automatic swaging time controls.

•• 2-stage foot switch.

•• Die racks built into sides of unit.

•• Includes air filter & lubricator.

Part Number Dimensions Weight

520D 12”D x 24”W x 58”H 400 lbs (181 kgs)


53-256-FK

04-400-F


Rol-Air 37° Flaring Tool•• Faceted, hard chrome finished cone for perfect scoreless flares.

•• Slip on yoke permits use in tight quarters.

Part Number Materials Sizes Weight

04-507-FBSoft Copper,

Aluminum& Brass

3/16”, 1/4”, 5/16”,3/8”, 1/2” & 5/8”

O.D.

2.5 lbs(1.1 kgs)

Rolo-Flair® 37° Rotary Flaring Tool•• Depth gauge auto positions tube for correct flare.


212-FBCopper &

Aluminum Alloys

1/8”, 3/16”, 1/4”,5/16”, 3/8”, 1/2”,5/8” & 3/4” O.D.

3 lbs (1.4 kgs)

37° Precision Flaring Tool Kit•• Swivel head clamp locks tubing in smooth bare die blocks.

•• Lathe type tube feed.

•• Ball bearing mounted flaring cone.

•• Tool must be clamped in vise.



04-407-FAStainless Steel& Other Tubing

1/8”, 3/16”, 1/4”, 5/16”,3/8”, 1/2”, 5/8”, 3/4”, 1”,

1-1/4” & 1-1/2” O.D.

50 lbs(23 kgs)

Sawing Vise•• Quick clamp size adjustment.

•• Instant tube release.

•• No loose parts.

•• Bench or vise mount.

Part Number Capacity Weight

04-384-FA1/8” to 1-1/2” O.D.Tubing Or Hose

2.5 lbs (1.1 kgs)

Inner-Outer Reamers•• Reams inside/outside edges of tube with three hollow ground tool steel cutters.

Part Number Material Capacity Weight

02-208-FAluminum &Soft Metals

3/16” to1-1/2” O.D. 0.6 lbs

(0.3 kgs)02-208-FSS

Stainless Steel,Copper, Brass, etc.

3/16” to1-1/2” O.D.


02-208-F


Triple Header Tube Benders•• Bends most metal tubing.

•• Calibrated markings for for making accurate left, right or offset bends.

•• 90° start requires less effort, is fast & easy.

Part Number Capacity

04-367-FH1/8”, 3/16” & 1/4” O.D.

9/16” Radius To Center Of Tube

04-368-FH1/4”, 5/16” & 3/8” O.D.

15/16” Radius To Center Of Tube

Lever Type Tube Benders•• Each tool bends one size.

•• Open side design slips over tube at any point with wide hook for secure grip.

•• Calibrated markings with up to 180° bend.

•• No scoring or flattening of tubing.

Part Number Tube O.D.Radius To

Center Of TubeWeight

04-364-02 1/8” 3/8”0.5 lbs (0.2 kgs)

04-364-03 3/16” 7/16”

04-364-04 1/4” 9/16”1 lbs (0.5 kgs)

04-364-05 5/16” 11/16”

04-364-06 3/8” 15/16” 1.75 lbs (0.8 kgs)

04-364-07 7/16” 1-1/2”3.5 lbs (1.6 kgs)

04-364-08 1/2” 1-1/2”

04-364-10* 5/8” 2-1/4” 5.5 lbs (2.5 kgs)

04-364-12* 3/4” 3” 7 lbs (3.2 kgs)

04-364-14* 7/8” 3”10.5 lbs (4.8 kgs)

04-364-16* 1” 3-1/2”*Note : For annealed copper & aluminum tubing only.

Heavy-Duty Industrial Tube Cutter•• Includes flare cut-off groove rollers, fold-away reamer & spare cutting wheel.

•• Cuts most metal tubing.


02-512 1/8” to 1-1/8” O.D. 6.5 ozs (184 g)

Compact Tube Cutter•• Enclosed feed requires only 1-1/4” clearance.

•• Replaceable hardened steel cutter wheel with two friction reducing steel rollers.


02-123R 1/8” to 5/8” O.D. 3 ozs (85 g)


04-634-06

04-368-FH


Worm-Gear Tube Bender Kit•• Precision tool for the highest quality work.

•• For aircraft grade stainless steel (MIL-T-6845) and other metal tubing.

•• Unit has 50-1 ratio worm-gear & crank with revolving hand grip.

•• Follow bar eliminates drawing action & keeps tube in virtually perfect round.

•• Meets ANSI spec. B31.1 & ASME Section III Nuclear code.

•• Includes sturdy carrying case.

Part NumberIncluded Capacity

Tube O.D.Tube WallThickness

Radius ToCenter Of Tube

04-600-F

1/4” .016” to .049” 3/4”

5/16” .020” to .065” 1”

3/8” .028” to .083” 1-1/4”

5/16” .035” to .083” 2”

3/8” .042” to .083” 2-1/2”

7/16” .049” to .083” 3”

Flameless Heat Gun•• Delivers a forced blow of up to 750°F without danger of open flame.

•• Adjustable rubber backed base permits 90° rotation for benchtop use.

•• Adjustable air intake.

•• Double-jacketed heater housing.

•• Convenient three position rocker switch.

Part Number Power Weight

HG501A 120V - 14A5 lbs (2.3 kgs)

HG502A 220/240V - 14A

Varitemp® Pro Heat Gun•• Delivers variable temperature from ambient to 1050°F.

•• Ergonomic design.

•• Three position rocker switch - no cool down required.

•• Hanging loop for hands-free operation.

•• 1500 watts maximum power.

Part Number Power Weight

PH1200 120V - 12A2 lbs (0.9 kgs)

PH2200 220V - 6A


HG501A

PH1200

cable, wire & tubing tools - דינמיקס טולס wire & tubing tools 04-11w 04-1w393...

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