cables and cabling systems - deutsche messe...

Cables and cabling systems

2

Contents

Introduction 3

Installation cables 4 – 5Sheathed cablesSheathed cables, shieldedInstacableRibbon conductorsDoorbell cables

Plastic-insulated cables 6 – 7PVC non-sheathed cablesPVC conductorsPVC hose pipesPVC twin wire cablesCables for signs and luminous-discharge tubes

Rubber-insulated cables 8 – 9Rubber-insulated cablesRubber-insulated cables Welding wiresIllumination chain cablesHeavy rubber-insulated cablesSpecial rubber-insulated cables

PUR hose pipes 10

Telecommunication cables 11 – 12Low-power cablesInternal telephone cableFire alarm cablesInstabus cableISDN data cable

External telecommunication cable 13

Power cable 0.6/1 kV 14PVC-insulated copper cablesPVC-insulated aluminium cables

Halogen-free cables 15Without function maintenance ALSECURE RHEYHALON®

With function maintenance E30 ALSECURE RHEYHALON®

With function maintenance E90 ALSECURE RHEYHALON®

Halogen-free cables 16 – 17Installation cable RETHALON®

Installation cable DIN B1 RETHALON®

Telecommunication cableFire alarm cableInstabus cableTelecommunication cable with function maintenance E30 RHEYHALON®

Telecommunication cable with function maintenance E90 RHEYHALON®

Medium-high voltage cable 10-30 KV 18 – 19

PVC control cables 20 – 21UnshieldedShieldedShielded, oil-resistantElectronic control cable

Copper data cables 22 – 23FTP 100 category 5eS-FTP 100 category 5eSTP 300 category 6STP 600 category 7STP 600S category 7STP 1200 category 7

Photovoltaic cables 23RHEYHALON SOLAR

Heater bands, self-limiting 24 – 25FLEXWELL (DEFROST....)

E-service information 26

Technical information 27 – 30KTG-drum overviewVolumetric capacity of the cable drumsBrief description of the harmonised and authorised cable typesMarking of harmonised cablesHarmonisation of wire colours

Contact 31

3

Introduction

One face to the customer Focal points of our current service range

Nexans Deutschland is one of the leading cable manufacturers in Europe.

It offers a comprehensive range of high-performance cables, systems and components for telecommuni-cations and the energy sector. The company’s product range is roun-ded off by superconductive ma-terials and components, Cryofl ex transfer systems and special machi-nes for the cable industry. It opera-tes production facilities in Germany and abroad and has a workforce of around 6,700. Through its close incorporation into the Nexans Group, Nexans Deutschland enjoys outstanding opportunities to use synergies in all areas of the Group. This applies for global projects as well as for research and develop-ment, exchange of expertise, etc.

The Building division, with its headquarters in Vacha, Thuringia, employs 250 people. Installation cables systems, PVC-insulated industrial cables as well as 1 kV copper and aluminium cables are manufactured here. The factory entered operation in 1993 and

works in accordance with the latest information about cable produc-tion, with the necessary high-quality machinery. This modern technology facilitates rational manufacturing and cost-effective handling. Our delivery program is adapted to the needs of the customer. It covers all types of cables and cabling systems required by fi tters and by wholesale dealers in electrical goods and is regularly updated in order to meet market requirements. The constant further development and optimi-sation of the production process guarantees consistent quality which does justice to the high demands of our customers. In addition, developers and our experienced distribution team work together with the customer in order to implement customer-specifi c requirements.

The Nexans Deutschland logistic centre is located at the Vacha site. One of the most modern logistic centres for cables and cabling systems, it was expanded to make room for low voltage cables in addition to installation and industri-al cabling systems, and also offers just-in-time and additional services.

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Instacable in acc. with DIN VDE 0262, draft dated Febr. 1991Nominal voltage: 0.6/1 kV

NI2XY

StructureSingle(RE) and multi-wire(RM) copper conductor, VPE insulation 2XI1, rubber-based fi lling mixture for multi-wire, PVC sheath YM5 (grey).

UsageFor fi xed laying in dry and wet interior rooms, as well as in the open air and in concrete (not permissible in earth or water).

Ribbon conductors in acc. with DIN VDE 0250-201Nominal voltage: 230 V

NYIF

StructureSingle-wire copper conductor, PVC insulation YI1, external sheathing made from rubber-based mixture.

UsageConcealed in dry rooms. Comply with special DIN VDE 0100-520 laying regulation.

Sheathed cable shielded in acc. with DIN VDE 0250Nominal voltage: 500 V

(N)YM(ST)

StructureCopper conductor, blank, solid, PVC-insulation YI1, plastic compound, coated aluminium foil, drain wire tin-plated, PVC-sheath YM1

UsageFor effective restriction of electromagne-tic alternating disturbance fi elds in the IT industry, measurement devices, hospitals or for private use. Exposed or concealed in dry and humid rooms and in the open air (not in the earth).

Installation cables

Sheathed cables in accordance with DIN VDE 0250Nominal voltage: 500 V

NYM/YM

StructureSingle and multi-wire copper conductor,PVC insulation YI1, plastic fi lling mixtu-re, PVC sheath YM1.

UsageExposed or concealed in dry and humid rooms and in the open air (not in the earth).

5

Doorbell wires in acc. with DIN VDE 0250Nominal voltage: 60 V max.

Y doorbell wire/IFY/YR

StructureSingle-wire copper conductor, PVC insulation.

UsageAs an installation wire for doorbell systems in dry rooms, for fi xed (exposed and concealed) laying in pipes as well as for open, exposed laying.

StructureSingle-wire copper conductor, PVC insulation.

UsageAs an installation wire for doorbell sy-stems in dry rooms, for fi xed (concealed) laying.

StructureSingle-wire copper conductor, PVC insulation, PVC sheath.

UsageAs an installation cable in dry, humid and wet rooms as well as in the open air, for fi xed laying (exposed and concealed).

Installation cables

6

PVC conductors in acc. with DIN VDE 0281Nominal voltage: 450/750 V

H07V-K

StructureFine-stranded tinned copper wires, PVC insulation YI1.

UsageLaying in pipes (exposed and con-cealed). Permitted up to 1,000 V alternating voltage against earth with protected laying in and on lights and for internal device wiring.

PVC conductors in acc. with DIN VDE 0281Nominal voltage: 450/750 V

H07V-U/V-R/YA

StructureSingle(H07V-U/YA) and multiwire (H07V-R) copper conductor, PVC insula-tion YI1.

UsageLaying in pipes (exposed and con-cealed). Permitted up to 1,000 V alternating voltage against earth with protected laying in and on lights and for internal device wiring.

Plastic-insulated cables

PVC non-sheathed cables in acc. with DIN VDE 0281Nominal voltage: 300/500 V

H05V-U/H05V-K

StructureSingle-wire copper conductor (H05V-U) or fi ne-stranded tinned copper wires (H05V-K), PVC insulation YI1.

UsageFor internal wiring of devices as well as for protected laying in and on lights. Laying in pipes (exposed and con-cealed) for signal systems (e.g. doorbell systems).

7

Sheathed fl exible PVC cables in acc. with DIN VDE 0281Nominal voltage: 300/300 V

H03VV/H05VV/H03VVH2

StructureFine-strand copper conductor, PVC insulation YI2, PVC sheath YM2.

UsageFor low mechanical loads in dry rooms for light-weight hand-held devices.

StructureFine-strand copper conductor, PVC insulation YI2, PVC sheath YM2.

UsageFor average mechanical loads in dry and humid rooms for domestic and kitchen devices.

Nominal voltage: 300/500 V

StructureUltrafi ne-stranded tinned copper wires, PVC insulation YI1.

UsageFor low mechanical loads in dry rooms for light-weight hand-held devices, not for heating devices.

PVC twin wire cables in acc. with DIN VDE 0281Nominal voltage: 300/300 V

H03VH-H

StructureFine-stranded tinned copper wires, PVC insulation YI1 (yellow).

NYLY with fi ne-stranded, tin-plated wires as drain wire.

UsageIn luminous-discharge systems in acc. with VDE 0128.

Plastic cables for signs and luminous-discharge tubes in acc. with DIN VDE 0250Nominal voltage: 4/8 kV

NYL/NYLY

Plastic-insulated cables

8

Welding wires in accordance with DIN VDE 0250 Part 803Nominal voltage: 200 V

H01N2-D

StructureFine-stranded copper conductor, plastic foil, highly fl ame-resistant and oil-resi-stant rubber compound EM5.

UsageFor connection to welding devices.

Rubber-insulated cables

StructureFine-stranded tinned copper wires, vulca-nised rubber compound EI4, vulcanised rubber compound EM3.

UsageFor low mechanical loads in dry rooms for light-weight hand-held and electrical heating devices.

Special rubber-insulated cables in acc. with DIN VDE 0282Nominal voltage: 300/500 V

H05RR/H05RN

StructureFine-stranded tinned copper wires, vulcanised rubber compound EI4, fl ame-resistant and oil-resistant rubber compound EM2.

UsageFor low mechanical loads in dry, humid and wet rooms as well as in the open air for light-weight devices (e.g. garden equipment).

Nominal voltage: 300/500 V

Rubber-insulated cables in acc. with DIN VDE 0282Nominal voltage: 450/750 V

H07RN-F

StructureVulcanised rubber compound EI4, single-sheath design with highly fl ame-resistant and oil-resistant rubber compound EM2, double-sheath design vulcanised rubber compound EI4, fabric tape, highly fl ame-resistant and oil-resistant rubber compound EM2.

UsageFor average mechanical loads in dry and humid rooms, in the open air, in agricultural, infl ammable and explosive premises and in water for industrial use. For fi xed, exposed laying, e.g. for fl oating structures permitted up to 1,000 V. For protected, fi xed laying in pipes or devices and as a rotor connection cable for engines.

9

Illumination chain cables in acc. with DIN VDE 0250 Part 803Nominal voltage: 380 V

H05RNH2-F

StructureFine-stranded copper conductor, vulca-nised rubber compound EI4, vulcanised rubber compound EM3.

UsageCantilever laying in the open air outside the beyond arm’s reach in order to connect illumination holders (max. cable tensile load 50 N).

Heavy rubber-insulated cables in acc. with DIN VDE 0250Nominal voltage: 0.6/1.0 kV

NSSHÖU

StructureFine-stranded tinned copper wires, tin-plated, separator (compulsory), insu-lating sheath on EPR basis, inner sheath, outer sheath polychloroprene (yellow).

UsageIn dry, humid and wet rooms as well in the open air in the case of very high mechanical loads for heavy devices and tools, on construction sites, in industry, in (open-cast) mining and in quarries.

Special rubber-insulated cables in acc. with DIN VDE 0250Nominal voltage: 1.8/3.0/3.6/6.0 kV

NSGAFÖU/NSGAFCMÖU

StructureTin-plated, fi ne-stranded tinned copper wires, insulation sheath made from oil-resistant rubber compound, outer sheath Polychloropren, oil-resistant, fl ame-resistant.

UsageIn dry rooms as well as for rail vehicles and buses.

Rubber-insulated cables

10

PUR hose pipes in acc. with DIN VDE 0282 Part 10/11.95Nominal voltage: 300/500/450/750 V

H05BQ/H07BQ

StructureCopper conductor, fi ne-stranded, blank, insulating sheath on EPR basis, wires with adjusted lay ratios, stranded in layers (no core wire), inner protective covering made from extruded plastic compound, sheath made from polyure-thane.

UsageDevice connection cable for high demands on mechanical loads, abrasion resistance, notch value, oil resistance, in particular abrasion or sanding stress for use in dry, humid and wet rooms as well as the open air; also used for connection of power tools and lights on building sites or in agricultural holdings.

PUR hose pipes

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Fire alarm cable in acc. with DIN VDE 0815J-Y(ST)Y BMK

StructureCopper conductor blank solid 0.6 mm or 0.8 mm, insulation, PVC (compound type YI 1), wire and phantom labelling in acc. with DIN VDE 0815, bore winding with alu-laminated plastic foil, sheath, PVC fl ame-resistant (compound type YM 1), red.

UsageFor fi xed laying in dry and humid rooms, exposed and concealed as well as on outside walls of buildings. Preferably used for modern telecommu-nication systems. The static shield (St) protects the transmission circuits against external electrical interference fi elds. Not permitted for heavy current wiring or underground laying.

Instabus cable in acc. with DIN VDEEIB-Y(ST)Y

StructureCopper conductor blank, solid, insulati-on PVC YI1, wires, a-wire 1 pair red, 2 pair white, b-wire 1 pair black, 2 pair yellow, drain wire copper blank, alu-foil for sheathing, sheath PVC YM1 green.

UsageFor transmission of the BUS signals in building system engineering.

Internal telephone cable in acc. with DIN VDE 0815J-Y(ST)Y

StructureCopper conductor blank solid 0.6 mm or 0.8 mm, insulation, PVC (compound type YI 1), wire and phantom labelling in acc. with DIN VDE 0815, bore winding with alu-laminated plastic foil, sheath, PVC fl ame-resistant (compound type YM 1), grey.

UsageFor fi xed laying in dry and humid rooms, exposed and concealed as well as on outside walls of buildings. Preferably used as a talking wire in telephone and extension station construc-tion as well as for signal and measured value transmission.The static shield (St) protects the trans-mission circuits against external electri-cal interference fi elds. Not permitted for heavy current wiring or underground laying.

Telecommunication cables

Low-power cable in accordance with DIN VDE 0815J-YY

StructureCopper conductor blank solid 0.6 mm, insulation, PVC (compound type YI 1), wire and phantom labelling in acc. with DIN VDE 0815, bore winding with plastic foil, sheath, PVC fl ame-resistant (compound type YM 1), grey.

UsageFor fi xed laying in dry and humid rooms, exposed and concealed as well as on outside walls of buildings. Preferably used as a talking wire in telephone and exten-sion station construction. Not permitted for heavy current wiring or underground laying.

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ISDN data cable in acc. with DIN VDE 0815 and 0816St III Bd 16 Mbits/s (Cat 3) ISDN/EDV (Z = 100 Ohm)

J-2Y(ST)Y

StructureCopper conductor, blank, solid, 0.6 mm, insulation, PE colour sequence in accordance with DIN VDE 0815, static shield with alu-laminated plastic foil with drain wire sheath, PVC fl ame-resistant (compound type YM 1), grey.

UsageFor fi xed laying in dry and humid rooms, exposed and concealed as well as on outside walls of buildings. Preferably used for transmission of analogue and digital signals up to 16 Mbits/s. High crosstalk attenuation. Suitable as a connection cable for peri-pheral devices, data processing systems, ISDN telephone extension systems, cash points etc. The static shield (St) protects the transmission circuits against external electrical interference fi elds. Not permitted for heavy current wiring or underground laying.

Telecommunication cables

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Bd external telecommunication cable, composite-layer sheath in acc. with DIN VDE 0816A-2Y(L)2Y

StructureCopper conductor, blank, solid 0.6 mm or 0.8 mm, insulation, PE, wires identifi ed by rings, bore wound with several layers of plastic strip, sheath, as composite-layer sheath, plastic-coated aluminium strip welded with PE sheath - black, sheath identifi cation, telephone handset + metre marking, white.

UsageAs telephone connection cable to connect telephone stations with switch-boards, to connect switchboards with each other as well as in operating and industrial machinery. Suitable for laying in the earth, in canals and pipes as well as inside.The design offers a water vapour barrier as well as transverse water tightness. The halogen-

External telecommunication cable

StructureCopper conductor, blank, solid 0.6 mm or 0.8 mm, insulation, PE, wires identi-fi ed by rings, bore cavities continuously fi lled with petrol jelly, bore wound with several layers of plastic strip, sheath, as composite-layer sheath, plastic-coated aluminium strip welded with PE sheath, black, sheath identifi cation, telephone handset + metre marking, white.

UsageAs telephone connection cable in local telephone networks and telephone exchange systems for making telephone calls and transmission of signals. Suitab-le for direct laying in the earth, canals and pipes. Permitted in operating premi-ses in accordance with VDE 0800 T1. The design offers a water vapour barrier as well as longitudinal and transverse water tightness. The halogen-free outer sheath is UV-resistant.

Bd external telecommunication cable, composite-layer sheath, fi lled, longitudinally watertight in acc. with DIN VDE 0816

A2YF(L)2Y

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Single and multiple-wire PVC-insulated cable in acc. with DIN VDE 0276Nominal voltage: 0.6/1 kV

NAYY/NAYCWY

StructureAluminium conductor, circular, single-wi-re (RE) or sector-shaped (SM), insulation, thermoplastic plastic (PVC), fi lling com-pound, extrudes sheath, thermoplastic plastic (PVC).

UsageIn the earth, in water, in the open air, in concrete, indoors and in cable channels. Preferred for purpose of energy supply, weight advantage thanks to aluminium

Power cable 0.6/1 kV

PVC-insulated copper cable in acc. with DIN VDE 0276 Part 603Nominal voltage: 0.6/1 kV

NYY/NYCY/NYCWY

StructureSingle(RE) and multiple-wire(RM) copper conductor (round = R, sector-shaped = S), PVC insulation YI4, rubber-based fi lling compound, PVC sheath YM3 (black).

UsageFor fi xed laying in the earth, inside rooms, the open air, water and concrete.

StructureSingle-wire copper conductor, insulating sheath made from thermoplastic (PVC), common wire sheathing, concentric conductor, PVC sheath (black).

UsageIn the earth, water, inside rooms and cable channels.

StructureSingle or multiple-wire copper con-ductor, insulating sheath made from thermoplastic (PVC), common wire shea-thing, wave-shaped attached concentric conductor, PVC sheath (black).

UsageIn the earth, water, inside rooms and cable channels, concentric conductor for branches which can be assembled without being cut (e.g. in local telephone networks).

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Without function maintenance in acc. with DIN VDE 0276 Part 604Nominal voltage: 0.6/1 kV

ALSECURE RHEYHALON® N2XH/N2XCH

StructureCopper conductor, blank, single or mul-tiple wires, insulating sheath made from interlinked polyethylene (VPE), common wire sheath, extruded, concentric con-ductor made from blank copper wires and counter helix conductor, banding, external sheath made from polyolefi n-copolymeride compound type THP and in acc. with requirement for compound type HM4 in acc. with DIN VDE 0207 Part 24 (black).

UsageFor fi xed laying, in dry, humid and wet rooms, exposed and concealed, as well as in the brickwork and concrete. Also suitable for use in the open air and in the earth when laid in pipes. In addition, DIN VDE 0298 Part 1 and 2 applies.

Halogen-free cables

Insulation maintenance for 180 min. in acc. with DIN VDE 0266,with function maintenance ≥ 30 min. or 60 min. in acc. with DIN VDE 4102 Part 12

Nominal voltage: 0.6/1 kV

ALSECURE RHEYHALON®

N2XH E30-E60/N2XCH E30-E60

StructureCopper conductor, blank, single or multiple wires, in acc. with DIN VDE 0295/5.86 Class 1 or 2, conductor sheath made from overlapping mine-ral coil, insulating sheath made from interlinked polyethylene, compound type 2XI1 in acc. with DIN VDE 0207 Part 22, common wire sheath, extruded or coiled separator, external sheath made from polyolefi n-copolymeride compound type THP and in acc. with requirement for compound type HM4 in acc. with DIN VDE 0207 Part 24, colour orange.

UsageFor fi xed laying, in dry, humid and wet rooms, exposed and concealed, as well as in the brickwork and concrete. Also suitable for use in the open air and in the earth when laid in pipes. In addition, DIN VDE 0298 Part 1 and 2 applies. The cables fulfi l the conditions of the insulation maintenance test in acc. with DIN VDE 0472 Part 814/1.91 for 180 min. and IEC Publication 331. Function maintenance ≥ 30 min. or 60 min. in acc. with DIN 4102 Part 12 in acc. with VDE 0107 and 0108.

Insulation maintenance for 180 min. in acc. with DIN VDE 0266,with function maintenance ≥ 90 min. in acc. with DIN VDE 4102 Part 12

Nominal voltage: 0.6/1 kV

ALSECURE RHEYHALON® N2XH E90/N2XCH E90

StructureCopper conductor, blank, single or multiple wires, in acc. with DIN VDE 0295/5.86 Class 1 or 2, conductor sheath made from overlapping mine-ral coil, insulating sheath made from interlinked polyethylene, compound type 2XI1 in acc. with DIN VDE 0207 Part 22, common wire sheath, extruded or coiled separator, external sheath made from polyolefi n-copolymeride compound type THP and in acc. with requirement for compound type HM4 in acc. with DIN VDE 0207 Part 24, colour orange.

UsageFor fi xed laying, in dry, humid and wet rooms, exposed and concealed, as well as in the brickwork and concrete. Also suitable for use in the open air and in the earth when laid in pipes. In addition, DIN VDE 0298 Part 1 and 2 applies. The cables fulfi l the conditions of the insulation maintenance test in acc. with DIN VDE 0472 Part 814/1.91 for 180 min. and IEC Publication 331. Function maintenance ≥ 90 min. in acc. with DIN 4102 Part 12 in acc. with VDE 0107 and 0108.

16

Bd installation cable, halogen-free in acc. with DIN VDE 0815J-H(ST)H

StructureCopper conductor, blank, solid 0.6 mm or 0.8 mm, insulation, PE (compound type HI 2), wires labelled in acc. with DIN VDE 0815, bore winding with plastic foil, drain wire, solid a, static screen made from alu-laminated plastic foil sheath, halogen-free, fl ame-resistant (compound type HM 2), grey.

UsageFor fi xed laying in dry and humid rooms, exposed and concealed as well as on outside walls of buildings (with appropriate UV radiation protection). Preferably used for telephone, signal and measured value transmission. The static shield (St) protects the transmis-sion circuits against external electrical interference fi elds. Improved behaviour in the event of fi re, no corrosive gases. Not permitted for heavy current wiring or underground laying.

Halogen-free cables

StructureCopper conductor, circular, single-wired (RE) or circular, multiple-wired (RM), in-sulation, interlinked polyethylene (VPE), fi lling compound, halogen-free, sheath, polymere (HM 2), light grey.

UsageThe halogen-free sheathed cable with im-proved behaviour in the event of fi re is suitable for fi xed laying (exposed or con-cealed) in dry, humid and wet rooms as well as in the brickwork and in concrete (only in a suitable protective pipe in vibrated/jolted/compressed concrete). The absence of halogen makes the cable particularly suitable for use in buildings occupied by high numbers of people and/or with a high concentration of pro-perty, (e.g. high-rise buildings, shopping centres, airports, IT centres etc.)

Halogen-free installation cables in acc. with DIN VDE 0250/214Nominal voltage: 300/500 V

ALSECURE RETHALON® NHXMH

Halogen-free, highly fl ame-resistant installation cables in acc. with DIN VDE 0250/214 and DIN 4102 B1. Approval granted by DIBT building authority; license number Z-56.215-3459Nominal voltage: 300/500 V

ALSECURE RETHALON® NHXMH + DIN B1

StructureCopper conductor, circular, single-wired (RE) or circular, multiple-wired (RM), in-sulation, interlinked polyethylene (VPE), fi lling compound, halogen-free, sheath, polymere (HM 2), light grey.

UsageThe halogen-free sheathed cable with impro-ved behaviour in the event of fi re is suitable for fi xed laying (exposed or concealed) in dry, humid and wet rooms as well as in the brickwork and in concrete (only in a suitable protective pipe in vibrated/jolted/compressed concrete). The cable is the fi rst installation cable to be approved by the Deutsches Institut für Bautechnik (DIBT) in ac-cordance with DIN 4102 B1 – fl ame-resistant – with low smoke development. It is therefore authorised for use in escape routes of specifi c building classes above and beyond the application range of “normal” halogen-free installation cables in accordance with the Sample Installation System Guideline (MLAR). Thanks to its special characteristics (high fl ame resistance, low smoke development, no quick match effect), it also represents a particular safety asset in the event of fi re in all buildings/structures.

NEW

Zugelassen vom

Deutschen Institut für Bautechnik (DIBT)

Zulassungsnummer: Z-56.215-3459

17

Bd internal fi re alarm cable, halogen-free in acc. with DIN VDE 0815J-H(ST)H

StructureCopper conductor, blank, solid 0.6 mm or 0.8 mm, insulation, PE (compound type HI 2), wires labelled in acc. with DIN VDE 0815, bore winding with plastic foil, drain wire, solid, static screen made from alu-laminated plastic foil, sheath, halogen-free, fl ame-resistant (compound type HM 2), red. Label: fi re alarm cable.

UsageFor fi xed laying in dry and humid rooms, exposed and concealed as well as on outside walls of buildings (with appropriate UV radiation protection). Preferably used for telephone, signal and measured value transmission. The static shield (St) protects the transmis-sion circuits against external electrical interference fi elds. Improved behaviour in the event of fi re, no corrosive gases. Not permitted for heavy current wiring or underground laying.

Bd FE180/E30, halogen-free. In acc. with DIN VDE 0815ALSECURE RETHALON® JE-H(ST)H E30

StructureCopper conductor, blank, solid, 0.8 mm, insulation, special banding, interlinked polymere (compound type HI 1) wires identifi ed by rings, ring groups in acc. with DIN VDE 0815 Spec. banding. Shield made from alu-laminated plastic foil; drain wire, sheath, halogen-free, fl ame-resistant (compound type HM 2), orange.

UsageFor fi xed laying wherever function maintenance is a statutory requirement in the event of fi re or where it appears benefi cial, e.g. in areas occupied by high numbers of people and/or with a high concentration of property. Preferably used for telecommunication purposes. The static shield (St) protects the transmission circuits against external electrical interference fi elds. Impro-ved behaviour in the event of fi re, no corrosive gases. Not permitted for heavy current wiring or underground laying.

Halogen-free in acc. with DIN VDE/EBd FE to EEIB-H(ST)H

StructureCopper conductor blank, solid, insulati-on PVC YI1, wires, a-wire 1 pair red, 2 pair white, b-wire 1 pair black, 2 pair yellow, drain wire copper blank, alu-foil for sheathing, sheath PVC YM1 green.

UsageFor transmission of the BUS signals in building system engineering.

Bd FE180/E30 – E90, halogen-free. In acc. with DIN VDE 0815ALSECURE RETHALON® JE-H(ST)H E30 - E90

StructureCopper conductor, blank, solid, 0.8 mm, insulation, special banding, interlinked polymere (compound type HI 1) wires identifi ed by rings, ring groups in acc. with DIN VDE 0815 Spec. banding. Shield made from alu-laminated plastic foil; drain wire, sheath, halogen-free, fl ame-resistant (compound type HM 2), orange.

UsageFor fi xed laying wherever function maintenance is a statutory requirement in the event of fi re or where it appears benefi cial, e.g. in areas occupied by high numbers of people and/or with a high concentration of tangible assets. Preferably used for telecommunication purposes. The static shield (St) protects the transmission circuits against external electrical interference fi elds. Impro-ved behaviour in the event of fi re, no corrosive gases. Not permitted for heavy current wiring or underground laying.

Halogen-free cables

18

Medium-high voltage cable 10-30 kV

VPE-insulated cables with a highly fl ame-resistant, halogen-free sheathin accordance with DIN VDE 0276-622

N2XSEH

StructureMulti-wire copper conductor – inner conducting layer – insulation made from interlinked polyethylene (VPE) – outer conducting layer – copper screen above every wire – common wire enveloping – highly fl ame-resistant, halogen-free sheath.

UsageFor stricter fi re requirements; in the open air, indoors and cable channels but not in the earth.

Single-wire VPE-insulated cable with PE sheathin accordance with DIN VDE 0276-620

N2XS2Y/NA2XS2Y

StructureMulti-wire copper or aluminium conduc-tor – inner conducting layer – insulation made from interlinked polyethylene (VPE) – outer conducting layer – copper screen – banding – PE sheath.

UsageIn the earth, in the open air, inside rooms and cable channels.

VPE-insulated cables with a highly fl ame-resistant, halogen-free sheathin accordance with DIN VDE 0276-622

N2XSH

StructureMulti-wire copper conductor – inner conducting layer – insulation made from interlinked polyethylene (VPE) – outer conducting layer – copper screen – ban-ding – highly fl ame-resistant, halogen-free sheath.

UsageFor stricter fi re requirements; in the open air, indoors and cable channels but not in the earth.

Single-wire VPE-insulated cable with PVC sheathin accordance with DIN VDE 0276-620

N2XSY / NA2XSY

StructureMulti-wire copper or aluminium conduc-tor – inner conducting layer – insulation made from interlinked polyethylene (VPE) – outer conducting layer – copper shield banding – PVC sheath.

UsageIn the earth, in the open air, inside rooms and cable channels.

19

Single-wire VPE-insulated cable, longitudinal and transverse waterproofin accordance with DIN VDE 0276-620

N2XS(FL)2Y/NA2XS(Fl)2Y

StructureMulti-wire copper or aluminium conduc-tor – inner conducting layer – insulation made from interlinked polyethylene (VPE) – outer conducting layer – conduc-tive padding – copper screen – bento-nite waterstop tape – aluminium tape, welded with PE sheath

UsageIn the earth, in the open air, in water, inside rooms and cable channels.

Single-wire longitudinal waterproof VPE-insulated cable with PE sheathin accordance with DIN VDE 0276-620

N2XS(F)2Y/NA2XS(F)2Y

StructureMulti-wire copper or aluminium conduc-tor – inner conducting layer – insulation made from interlinked polyethylene (VPE) – outer conducting layer – con-ductive swelling tape – copper screen – banding – PE sheath.

UsageIn the earth, in the open air, in water, inside rooms and cable channels.

Medium-high voltage cable 10-30 kV

20

Nominal voltage: 300/500 VYSL-CY

StructureCopper conductor, fi ne-stranded, blank, insulating sheath made from soft polyvinylchloride, wires with adjusted lay ratios stranded in layers (no core wire), grey inner sheath made from soft polyvinylchloride, braiding made from tin-plated copper wire, outer sheath made from soft, transparent polyvinyl-chloride.

UsageIn dry and humid rooms with low and average mechanical loads, but not in the open air. As a connection cable in measurement and control engineering in acc. with VDE 0113, for computer units, for control units on machine tools, conveyor and assembly belts for control units on conveyors, production lines, for controlling and monitoring work processes, industrial plants, production lines and machines with free movement without compulsory guidance.

PVC control cables

Nominal voltage: 300/500 VYSL-Y

StructureCopper conductor, fi ne-stranded, blank, insulating sheath made from softened polyvinylchloride, wires with adjusted lay ratios, stranded in layers (no core wire), sheath made from soft, grey (RAL 7001) polyvinylchloride.

UsageIn dry and humid rooms with low and average mechanical loads, but not in the open air. As a connection cable in measurement and control engineering in acc. with VDE 0113, for computer units, for control units on machine tools, conveyor and assembly belts for control units on conveyors, production lines, for controlling and monitoring work proces-ses, industrial plants, production lines and machines with free movement wit-hout compulsory guidance. Dimensions greater than 10 mm2 act as an energy supply cable for fi xed installations on machine tools in production lines. Wire is generally colour coded in accordance with VDE 0293.

21

in accordance with DIN VDE 0281 Part 13/5.96 Three-standardNominal voltage: 300/500 V

H05VV5-F/H05VVCYV5-K

StructureCopper conductor, fi ne-stranded, blank, insulating sheath made from soft poly-vinylchloride, wires with adjusted lay ratios stranded in layers (no core wire), outer sheath made from soft, oil-resistant polyvinylchloride.

UsageIn dry and humid rooms with low and average loads, but not in the open air. As a connection cable in measurement and control engineering in acc. with VDE 0113, for computer units, for control units on machine tools, conveyor and assembly belts for control units on conveyors, production lines, for control-ling and monitoring work processes, industrial plants, production lines and machines.

Nominal voltage: 250 VLIYCY

StructureTinned copper wires blank, fi ne-stran-ded, wire insulation PVC, wires labelled in accordance with DIN 47100, screen meshing made from tin-plated copper round wires with fi ller wires, sheath PVC, grey.

UsageConnection cable in control, measure-ment and signal engineering. Suitable for mobile equipment. For dry, humid and wet rooms.

Nominal voltage: 300/500 VYSL-SY

StructureCopper conductor, fi ne-stranded, blank, insulating sheath made from soft poly-vinylchloride, wires stranded in layers, grey inner sheath made from soft polyvi-nylchloride, braiding made from galva-nized steel wire, outer sheath made from soft, transparent polyvinylchloride.

UsageIn dry and humid rooms with low and average loads, but not in the open air. As a connection cable in measurement and control engineering, for computer units, for control units on machine tools, conveyor and assembly belts for control units on conveyors, production lines, for controlling and monitoring work proces-ses, industrial plants, production lines and machines with free movement wit-hout compulsory guidance. Dimensions greater than 10 mm2 act as an energy supply cable for fi xed installations on machine tools in production lines. Wire is generally colour coded in accordance with VDE 0293.

PVC control cables

22

Copper data cables

300 MHz horizontal cable category 64-pair and 2x4-pair

STP 300

StructureConductor, blank copper conductor, 0.56 mm diameter, wire insulation PE, colour code in acc. with IEC 708, wires stranded in pairs of 2 shielded with aluminium-coated plastic foil, 4 pairs as well as drain wire shielded with braiding made from tin-plated copper, sheath made from LSZH (orange) or fl ame-resistant PVC (grey), the sheath design in LSZH offers enhanced safety in the event of a fi re.

UsageLow outer diameter. Pairs individually foil-shielded, overall shield made from tin-plated copper braiding. Constant checked quality up to 300 MHz. Large reserves for NEXT and ACR in every frequency range. High quality for future-proof cabling routes. Supports all current and suggested applications of Class D and E. In accordance with ISO/IEC 11801; EN 50288; TIA/EIA 568B.

600 MHz horizontal cable category 74-pair and 2x4-pair

STP 600 und STP 600S

StructureConductor, blank copper conductor, 0.56 mm diameter, wire insulation PE, colour code in acc. with IEC 708, wires stranded in pairs of 2 shielded with aluminium-coated plastic foil, 4 pairs as well as drain wire shielded with brai-ding made from tin-plated copper, the sheath design in LSZH offers enhanced safety in the event of a fi re.

UsageLow outer diameter. Pairs individually foil-shielded, overall shield made from tin-plated copper braiding. Constant checked quality up to 600 MHz. Large reserves for NEXT and ACR in every frequency range. High quality for future-proof cabling routes. Supports all current and suggested applications of Class D, E and F. In accordance with ISO/IEC 11801; EN 50173; EN 50288; TIA/EIA 568B.

100 MHz horizontal cable category 5e4-pair and 2x4-pair

S-FTP 100

StructureConductor, blank copper conductor, 0.52 mm diameter, wire insulation PE, colour code in acc. with IEC 708, wires stranded in pairs of 2, 4 pairs shiel-ded with aluminium-coated plastic foil, braiding made from tin-plated copper, sheath made from LSZH (orange) or fl ame-resistant PVC (grey), the sheath design in LSZH offers enhanced safety in the event of a fi re.

UsagePerformance data exceed the Cat 5e requirements. Outstanding EMC thanks to double shielding. Easy to install and easy to connect. High quality for future-proof cabling routes. Supports all current and suggested applications of Class D. In accordance with ISO/IEC 11801; EN 50173; EN 50288; TIA/EIA 568B. For transmission frequencies up to 100 MHz.

100 MHz horizontal cable category 5e4-pair and 2x4-pair

FTP 100

StructureConductor, blank copper conductor, 0.52 mm diameter, wire insulation PE, colour code in acc. with IEC 708, wires stranded in pairs of 2, 4 pairs shielded with aluminium-coated plastic foil, sheath made from LSZH (orange) or fl ame-resistant PVC (grey), the sheath design in LSZH offers enhanced safety in the event of a fi re.

UsagePerformance data exceed the Cat 5e requirements. Easy to install and easy to connect. High quality for future-proof cabling routes. Supports all current and suggested applications of Class D. in accordance with ISO/IEC 11801; EN 50173; TIA/EIA 568B. For transmission frequencies up to 100 MHz.

23

1200 MHz horizontal cable S/FTP category 74-pair

STP 1200

Structure4 pairs, AWG 22/1, pairs individually foil shielded, overall shield made from tin-plated copper braiding, outer sheath halogen-free, fl ame-resistant LSZH (orange).

Usage4-pair data cable for transmission fre-quencies up to 1200 MHz. Meets high requirements for band width, signal-to-noise distance and screen properties. Compared to standard EN 50288-4-1 (Cat 7), the useful band range has been expanded considerably and can be used with power reserves. Specially suited for all class F-applications. Large reserves for damping, BEXT and ACR in every frequency range. Best investment protection in relation to future data and multimedia services. As in 10 Gbase-T.

Single-wire, fl exible, PUR sheathRHEYHALON® SOLAR

StructureMade from tin-plated, fi ne-stranded copper with insulation made from an interlinked elastomer compound which is itself sheathed in an interlinked polyole-fi ne compound; oil, ozone and UV-light-resistant.

UsageIn the open air for photovoltaic systems, intended for operation at -40 to 110 °C, in nominal cross-sections of 2.5 - 16 mm2

Photovoltaic cable

Copper data cables

NEW

24

Heater bands, self-limiting

Self-limiting heating strip for domestic technology and easy industrial applicationsSL-N-20-2-AM FLEXWELL®

StructureFine-stranded copper conductor, tin-pla-ted, VPE insulation. Screening provided by a longitudinal shrinking aluminium strip and a copper conductor as well. Outer sheath polyolefi n, black in colour.

UsageFrost protection as well as compensation for heating losses is designed to prevent roof grooves, pipes and containers freezing at ambient temperatures of less than 0 °C. The temperatures of pumping media are maintained at the target value by means of an electrical secondary heater. This prevents the temperature from dropping and causing a change in the physical or chemical characteristics of the medium. Output: 20 Watt/m.



UsageFrost protection as well as compensa-tion for heating losses is designed to prevent pipes and containers freezing at ambient temperatures of less than 0 °C. The temperatures of pumping media are maintained at the target value by means of an electrical secondary heater. This prevents the temperature from dropping and causing a change in the physical or chemical characteristics of the medium. Output: 10 Watt/m.


UsageFrost protection as well as compensation for heating losses is designed to prevent roof grooves, pipes and containers freezing at ambient temperatures of less than 0 °C. The temperatures of pumping media are maintained at the target value by means of an electrical secondary heater. This prevents the temperature from dropping and causing a change in the physical or chemical characteristics of the medium.

Self-limiting heater band for heating the roof and roof gutterDEFROST FLEXWELL®


UsageFrost protection of the roof, roof gutter and downpipe in order to prevent water damage or ice formation in roof groove or downpipe. In the ice water, the strip develops a heating output of at least 40 W/m. This guarantees optimum frost protection. The strip can be adjusted to the required length without material loss.

Self-limiting heating strip for roof groove, domestic technology as well as easy industrial applications

SL-M-15-2-AM FLEXWELL®

25



UsageFrost protection as well as mainte-nance of the temperature of pipes and containers. It can easily be fabricated to the required length. An exact technical design is not required for this purpose. Output: 40 Watt/m.



UsageFrost protection as well as compensation for heating losses is designed to prevent roof grooves, pipes and containers freezing at ambient temperatures of less than 0 °C. The temperatures of pumping media are maintained at the target value by means of an electrical secondary heater. This prevents the temperature from dropping and causing a change in the physical or chemical characteristics of the medium. Output: 30 Watt/m.

Heater bands, self-limiting

26

e-ServiceUse our e-service on the Internet at www.nexans.com/eservice

Nexans offers you a comprehensive range of services for cables on the Internet.

You can select the products specially tailored for your business fi eld.

We can show you all the articles with the rele-vant technical and logistical data.

If necessary, you can also create a catalogue in PDF format, and print it out or download it.

In addition, you can fi nd contact partners for your commercial or technical questions.

Visit us online at www.nexans.de!

27

Technical information

Artikel- Spulen- Flansch- Kern- Breite Wickel- Spulen- Maximale Netto- nummer Nenn- Ø Ø über alles breite gewicht Trag- Verkaufs- größe d

1 d

2 I

1 I

4 ca. fähigkeit preis

mm mm mm mm kg kg EURO

Plastic drums 30070 070 710 355 510 400 11 250 30080 080 800 400 510 400 16 350

30090 090 900 450 680 560 23 400 30100 100 1000 500 704 560 32 500

Standard wooden drums 10070 071 710 355 520 400 25 250 10080 081 800 400 520 400 31 400

10090 091 900 450 690 560 47 750 10100 101 1000 500 710 560 71 900 10120 121 1250 630 890 670 144 1700

10140 141 1400 710 890 670 175 2000 10160 161 1600 800 1100 850 280 3000 10180 181 1800 1000 1100 840 380 4000

10200 201 2000 1250 1350 1045 550 5000 10200 221 2240 1400 1450 1140 710 6000 10250 250 2500 1400 1450 1140 875 7500

10251 251 2500 1600 1450 1130 900 7500 10280 281 2800 1800 1635 1280 1175 10000

Steel-tired wooden drums 20070 078 710 355 520 400 28 250 20080 088 800 400 520 400 35 400 20090 098 900 450 690 560 51 750 20100 108 1000 500 710 560 78 900 20120 120 1250 630 890 670 165 1700 20140 140 1400 710 890 670 199 2000 20160 160 1600 800 1100 850 309 3000

20180 180 1800 1000 1100 840 413 4000 20200 200 2000 1000 1350 1060 600 5000 20201 205 2000 1250 1350 1045 588 5000

20220 220 2240 1120 1350 1050 750 6000 20221 225 2240 1400 1450 1140 753 6000 20250 255 2500 1400 1450 1140 923 7500

20251 256 2500 1250 1350 1045 925 7500 20280 285 2800 1800 1635 1280 1240 10000

In acc. with the valid KTG price list


KTG-drum overview

d1 = Flange – Ø

d2 = Core – Ø

l1 = Width across everything

l4 = Traverse width


28

Volumetric capacity of the cable drums

d ≥ 40 K d ≥ 30 K d ≥ 25 K d ≥ 20 K d ≥ 15 K

Cable Ø 24 -41 mm

Cable Ø 6 - 23 mm

Cable Ø 42 -59 mm

Drum Cable diameter in mm Drum ID ID no. 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 no.

050 1140 820 635 480 410 340 280 234 185 175 145 135 107 105 102 76 050 051 1155 835 650 490 420 348 288 240 192 183 150 140 107 105 102 76 051 071 2040 1481 1064 892 677 564 468 385 364 297 239 228 218 172 165 159 122 117 071 081 2755 2340 1463 1152 980 761 643 542 454 430 358 294 281 228 219 211 165 161 081

091 2731 2202 1768 1404 1206 1032 881 749 632 603 505 485 402 387 315 304 091 101 2866 2349 1912 1540 1339 1159 1000 860 736 750 590 576 485 468 389 101 121 2727 2255 1991 1756 1545 1355 1184 1139 991 856 827 121 141 2967 2479 2205 1959 1737 1535 1352 1304 1145 999 141

161 2722 2435 2172 1931 1869 161 181 2831 2527 2248 2172 181 201 2953 201


081 156 151 116 081 091 294 285 228 221 215 209 162 091 101 377 365 299 290 282 226 220 214 209 204 101 121 709 688 668 567 551 462 450 438 428 352 344 336 329 265 259 254 249 244 121

141 967 839 814 700 681 663 564 550 537 451 441 431 422 348 341 334 327 264 141 161 1657 1608 1419 1244 1211 1180 1028 1003 866 846 828 707 692 678 664 560 549 539 161 181 1927 1867 1650 1450 1409 1371 1197 1166 1009 985 962 824 806 788 772 653 640 627 181 201 2608 2522 2218 2150 1879 1826 1583 1540 1500 1289 1257 1227 1041 1017 994 972 812 795 201

221 2861 2777 2450 2383 2089 2035 1984 1726 1685 1646 1418 1386 1356 1328 1130 221 250 2978 2908 2605 2547 2271 2223 1969 1930 1892 1664 250 251 2976 2893 2558 2491 2428 2134 2083 2035 1774 1735 1697 1466 1435 251 281 2890 2822 2759 2432 2379 2329 2036 281


121 190 121 141 259 254 249 245 240 189 141 161 529 437 430 422 415 408 330 325 319 314 310 305 161 181 615 511 502 492 484 475 386 380 373 367 361 356 280 276 271 267 263 260 181

201 779 763 749 611 600 589 578 568 558 442 435 428 421 414 408 401 304 300 201 221 1107 1085 1064 890 874 858 842 828 678 666 655 644 634 624 614 488 480 473 221 250 1633 1603 1574 1373 1349 1326 1144 1125 1107 1089 1072 912 898 885 872 860 719 709 250 251 1406 1199 1175 1153 1131 1110 931 914 898 883 869 713 701 690 679 668 658 649 251

281 1995 1956 1693 1661 1630 1600 1367 1343 1320 1298 1276 1073 1055 1039 1022 1006 991 815 281

d: drum diameterK: cable diameter

Windable length in mm



29

Brief description of harmonisedand authorised cable types

Explanation of the abbreviations in the brief description

Allocation of the typeHarmonised type HAuthorised (accredited national) type A

Nominal voltage Uo/U100 V 01300/300 V 03300/500 V 05450/750 V 07

Insulating sheathPolyvinylchloride (PVC) VPVC, increases temperature-resistantly, + 90 oC V2PVC, interlinked V4Natural or synthetic rubber RChloroprene rubber NTextile braiding TEthylene vinyl acetate (EVA) copolymeres GSilikon-Kautschuk SSilicon rubber J

SheathPolyvinylchloride (PVC) VPVC, increases temperature-resistantly, + 90 oC V2PVC, interlinked V4Natural or synthetic rubber RChloroprene rubber NTextile braiding TEthylene vinyl acetate (EVA) copolymeres GSilicon rubber S

Cable design, fl atDividable HNot dividable H2Ribbon conductor H3

Conductor structureSingle-wire -UMulti-wire -RFine-wired for cables for fi xed laying -KFine-wired for fl exible cables -FVery fi ne-wired for fl exible cables -HTinsel wires -Y

Number of wires (for multi-wire cables) …

Green/yellow-marked wireCable with green/yellow-marked wire GCable without green/yellow-marked wire X

Nominal cross section of the conductor in mm2 …

Sample type H 07 R N -F 3 G 1,5

30

Wire labelling in accordance with DIN VDE 0293-308

DIN VDE 0293 DIN VDE 0293 DIN VDE 0293-308 (old) (old) from Jan. 2003 for fl exible cables for fi xed laying (new) for all layings with gn/ye without gn/ye with gn/ye without gn/ye with gn/ye without gn/ye

2-wire

3-wire

4-wire

5-wire

31

Ihr Kontakt

Gebietsverkaufsleiter Ost

Michael AwaterTelefon 030 85961140Telefax 030 85961141Mobil 0175 5854568eMail [email protected]

Gebietsverkaufsleiter West

Erwin BaltesTelefon 02166 984474Telefax 02166 984475Mobil 0175 5854562eMail [email protected]

Gebietsvertretung Süd

Jürgen Doerner Handelsvertretungen GmbHTelefon 0911 99815-0Telefax 0911 99815-40eMail [email protected]

Gebietsverkaufsleiter Nord/Mitte

Dirk WescheTelefon 05130 378628Telefax 05130 378629Mobil 0175 5854638eMail [email protected]

Zentraler Vertrieb

Josef GoebelTelefon 036962 29-464Telefax 036962 29-376Mobil 0171 5854626eMail [email protected]

Leiter Customer Service Center/Produktmanagement

Sven MadrianTelefon 036962 29-389Telefax 036962 29-376Mobil 0171 4940174eMail [email protected]

Leiter Technischer VertriebTechnisches Produktmanagement

Detlef StaemmlerTelefon 036962 29-235Telefax 036962 29-385Mobil 0171 4940174eMail [email protected]

Nexans Deutschland Industries GmbH & Co. KG

Einersbergstraße 1 · 36404 Vacha · Tel.: +49 36962 29-373 · Tel.: +49 36962 29-376

www.nexans.de · [email protected]

Global experts in cables and cabling systems

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