CADWELD WELDED ELECTRICAL CONNECTIONS

QUICK REFERENCE PRODUCT GUIDE

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Table of Contents

Cable to Cable TA - Horizontal Tee .............................................................3 PT - Parallel Horizontal Tee ..................................................3 SS - Horizontal Splice ..........................................................3 PC - Parallel Tap ..................................................................3 XB - Lapped Horizontal Splice .............................................4 XA - Horizontal Splice .........................................................4

Cable to Bus or Lug LA - Cable to Lug ................................................................4 LJ - Cable to Bus Bar ...........................................................4

Cable to Ground Rod GR - Cable to Ground Rod ..................................................5 GT - Through Cable to Top of Ground Bar ..........................5 GY - Through Cable to Side of Ground Bar .........................5 NC - Through Cable / Tap to Ground Rod ...........................5 CADWELD ONE SHOT .......................................................6 CADWELD PLUS ONE SHOT ..............................................6

Cable to Rebar RR - Cable to Rebar ............................................................7 RD - Cable to Rebar ............................................................7 RJ - Cable to Rebar .............................................................7

Cable to Steel Surface VS - Cable to Vertical Steel ..................................................8 VB - Cable to Vertical Steel .................................................8 VF - Cable to Vertical Steel ..................................................8 HA - Cable to Horizontal Steel ............................................8 HS - Cable to Horizontal Steel .............................................8

Materials, Tools & Accessories ...........................................9

CADWELD Molds ............................................................10-11

WARNING Pentair products shall be installed and used only as indicated in Pentair’s product instruction sheets and training materials. Instruction sheets are available at www.erico.pentair.com and from your Pentair customer service representative. Improper installation, misuse, misapplication or other failure to completely follow Pentair’s instructions and warnings may cause product malfunction, property damage, serious bodily injury and/or death, and void your warranty.

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Cable to Cable

4

2 SOL

2

1/0

2/0

3/0

4/0 SOL

4/0

250

350

64

2 SOL4242

1/04/042

1/02/04/02

1/02/03/0

4/0 SOL42

1/02/03/04/03505002/04/02504/0350

TAC1L1HTAC1L1LTAC1T1TTAC1V1LTAC1V1VTAC2C1LTAC2C1VTAC2C2CTAC2C2QTAC2G1LTAC2G1VTAC2G2CTAC2G2GTAC2G2QTAC2L1VTAC2L2CTAC2L2GTAC2L2LTAC2P2PTAC2Q1LTAC2Q1VTAC2Q2CTAC2Q2GTAC2Q2LTAC2Q2QTAC2Q3ATAC2Q3QTAC2V2GTAC2V2QTAC2V2VTAC3D2QTAC3D3D

3232454545454590115454590901154590901151509090909011515015015090150150150200

32PLUSF2032PLUSF2045PLUSF2045PLUSF2045PLUSF2045PLUSF2045PLUSF2090PLUSF20

115PLUSF2045PLUSF2045PLUSF2090PLUSF2090PLUSF20

115PLUSF2045PLUSF2090PLUSF2090PLUSF20

115PLUSF20150PLUSF2090PLUSF2090PLUSF2090PLUSF2090PLUSF20

115PLUSF20150PLUSF20150PLUSF20150PLUSF2090PLUSF20

150PLUSF20150PLUSF20150PLUSF20200PLUSF20

TA - Horizontal TeeCONDUCTOR

MOLD WELDING MATERIAL (QTY) P/N

CADWELD PLUS WELDING MATERIAL P/NRun Tap

2 SOL2

1/0

2/0

3/0

4/0

2 SOL2

1/04/0

2 SOL2

1/02/04/01/03/01/02/03/04/0

PTC1T1TPTC1V1VPTC2C2CPTC2C2QPTC2G1TPTC2G1VPTC2G2CPTC2G2GPTC2G2QPTC2L2CPTC2L2LPTC2Q2CPTC2Q2GPTC2Q2LPTC2Q2Q

656590

1509090

115115150115150150150200200

65PLUSF2065PLUSF2090PLUSF20

150PLUSF2090PLUSF2090PLUSF20

115PLUSF20115PLUSF20150PLUSF2090PLUSF20

150PLUSF20150PLUSF20150PLUSF20200PLUSF20200PLUSF20

CONDUCTORMOLD

WELDING MATERIAL (QTY) P/N

CADWELD PLUS WELDING MATERIAL P/NRun Tap

PT - Parallel Horizontal Tee

42 SOL

21/02/03/04/0250

SST1LSST1TSST1VSSC2CSSC2GSSC2LSSC2QSSC2V

25323245659090115

25PLUSF2032PLUSF2032PLUSF2045PLUSF2065PLUSF2090PLUSF2090PLUSF20

115PLUSF20

CONDUCTOR MOLD WELDING MATERIAL (QTY) P/N

CADWELD PLUS WELDING MATERIAL P/N

SS - Horizontal Splice

CPQTZ

REQUIRES L160 HANDLE CLAMPINCLUDES B399C FRAME, T320 IGNITOR REQUIRES L160 HANDLE CLAMPINCLUDES B399A FRAME, T320 IGNITOR REQUIRES L159 HANDLE CLAMP

HANDLE CLAMP / FRAME (see page 10)

PRICE KEY NOTES

6 SOL6

2 SOL

2

1/02/0

3/0

4/0

6 SOL6

2 SOL266

6 SOL626

6 SOL6

2 SOL24

4/0

PCC1G1GPCC1H1HPCC1T1TPCC1V1VPCC1T1GPCC2C1HPCC2G1GPCC2G1HPCC2G1VPCC2L1HPCC2Q1GPCC2Q1HPCC2Q1TPCC2Q1VPCC2Q1LPCC2Q2Q

252565653245656590909090

11511590

150

25PLUSF2025PLUSF2065PLUSF2065PLUSF2032PLUSF2045PLUSF2065PLUSF2065PLUSF2090PLUSF2090PLUSF2090PLUSF2090PLUSF20

115PLUSF20115PLUSF2090PLUSF20

150PLUSF20

PC - Parallel TapCONDUCTOR

MOLD WELDING MATERIAL (QTY) P/N

CADWELD PLUS WELDING MATERIAL P/NRun Tap

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Cable to Cable • Cable to Bus / Lug

6 SOL42

1/02/0

4/0

250350500

6 SOL42

1/02/02/04/0250350500

XBP1G1GXBC1L1LXBC1V1VXBQ2C2CXBQ2G2GXBQ2Q2GXBQ2Q2QXBQ2V2VXBZ3D3DXBZ3Q3Q

326590150200200250

(2) 150500

(3) 250

32PLUSF2065PLUSF2090PLUSF20

150PLUSF20200PLUSF20200PLUSF20250PLUSF20300PLUSF20500PLUSF20750PLUSF20

XB - Lapped Horizontal SpliceCONDUCTOR

MOLD WELDING MATERIAL (QTY) P/N

CADWELD PLUS WELDING MATERIAL P/NRun Tap

CPQTZ

REQUIRES L160 HANDLE CLAMPINCLUDES B399C FRAME, T320 IGNITOR REQUIRES L160 HANDLE CLAMPINCLUDES B399A FRAME, T320 IGNITOR REQUIRES L159 HANDLE CLAMP

HANDLE CLAMP / FRAME (see page 10)

PRICE KEY NOTES

42

1/02/03/0

4/0

250

350

500

42

1/02/03/02/04/04/02503504/0500

XAC1L1LXAC1V1VXAC2C2CXAC2G2GXAC2L2L

XAC2Q2GXAC2Q2QXAC2V2QXAC2V2VXAC3D3DXAD3Q2QXAD3Q3Q

456590

115150150200200200250

(2) 150500

65PLUSF2065PLUSF2090PLUSF20115PLUSF20150PLUSF20150PLUSF20200PLUSF20200PLUSF20200PLUSF20250PLUSF20300PLUSF20500PLUSF20

XA - Horizontal SpliceCONDUCTOR

MOLD WELDING MATERIAL (QTY) P/N

CADWELD PLUS WELDING MATERIAL P/NRun Tap

1/4” x 1-1/2”

& Wider Lug/Bus

62 SOL

21/02/03/04/0500

LJCEG1HLJCEG1TLJCEG1VLJCEG2CLJCEG2GLJCEG2LLJCEG2QLJCEG3Q

65656590909090

200

65PLUSF2065PLUSF2065PLUSF2090PLUSF2090PLUSF2090PLUSF2090PLUSF20200PLUSF20

LJ - Cable to Bus BarBUS OR

LUG SIZE MOLD CABLE SIZE

WELDING MATERIAL (QTY) P/N

CADWELD PLUS WELDING MATERIAL P/N

1/8” x 1” Lug / Bus

1/4” x 1” Lug / Bus

1/4” x 1-1/2” Lug/Bus

2 SOL2

1/02/03/04/01/02/0

4/0 SOL4/03003504/0250350500

LAC1TCELAC1VCELAC2CCELAC2GCELAC2LCELAC2QCELAC2CEELAC2GEELAC2PEELAC2QEELAC3AEELAC3DEELAC2QEGLAC2VEGLAC3DEGLAC3QEG

45454565656565659090901159090115200

45PLUSF2045PLUSF2045PLUSF2065PLUSF2065PLUSF2065PLUSF2065PLUSF2065PLUSF2090PLUSF2090PLUSF2090PLUSF20

115PLUSF2090PLUSF2090PLUSF20

115PLUSF20200PLUSF20

LA - Cable to Lug

BUS OR LUG SIZE MOLD

CABLE SIZE

WELDING MATERIAL (QTY) P/N

CADWELD PLUS WELDING MATERIAL P/N

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Cable to Ground Rod

CPTF

REQUIRES L160 HANDLE CLAMPINCLUDES B399C FRAME, T320 IGNITOR INCLUDES B399A FRAME, T320 IGNITOR REQUIRES L159 HANDLE CLAMP

HANDLE CLAMP / FRAME (see page 10)

5/8” Copper-bonded Sectional

(threaded) or Plain

3/4” Copper-bonded Sectional

(threaded) or Plain

6 SOL6

4 SOL4

2 SOL2

1/02/03/04/0250500

6 SOL6

4 SOL4

2 SOL2

1/02/03/04/0250500

GRT161GGRT161HGRT161KGRT161LGRC161TGRC161VGRC162CGRC162GGRC162LGRC162QGRC162VGRC163QGRT181GGRT181HGRP181KGRP181LGRC181TGRC181VGRC182CGRC182GGRC182LGRC182QGRC182VGRC183Q

32323232656590909090901153232454590909090909090150

32PLUSF2032PLUSF2032PLUSF2032PLUSF2065PLUSF2065PLUSF2090PLUSF2090PLUSF2090PLUSF2090PLUSF2090PLUSF20

115PLUSF2032PLUSF2032PLUSF2045PLUSF2045PLUSF2090PLUSF2090PLUSF2090PLUSF2090PLUSF2090PLUSF2090PLUSF2090PLUSF20

150PLUSF20

GR - Cable to Ground RodGROUND ROD SIZE MOLD

CABLE SIZE

WELDING MATERIAL (QTY) P/N

CADWELD PLUS WELDING MATERIAL P/N

5/8” Copper-bonded Sectional

(threaded) or Plain

3/4” Copper-bonded Sectional

(threaded) or Plain

2 SOL2

1/02/03/04/0250350500

2 SOL2

1/02/03/04/0250350500

GYR161TGYR161VGYR162CGYR162GGYR162LGYR162QGYR162VGYR163DGYF163QGYR181TGYR181VGYR182CGYR182GGYR182LGYR182QGYR182VGYR283DGYF183Q

90901151151501501502504009090115115150150200300500

90PLUSF2090PLUSF20

115PLUSF20115PLUSF20150PLUSF20150PLUSF20150PLUSF20250PLUSF20400PLUSF2090PLUSF2090PLUSF20

115PLUSF20115PLUSF20150PLUSF20150PLUSF20200PLUSF20300PLUSF20500PLUSF20

GY - Through Cable to Side of Ground Bar

GROUND ROD SIZE MOLD

CABLE SIZE

WELDING MATERIAL (QTY) P/N

CADWELD PLUS WELDING MATERIAL P/N

5/8” Copper-bonded Sectional

(threaded) or Plain

3/4” Copper-bonded Sectional

(threaded) or Plain

64

2 SOL2

1/02/03/04/0250500

6 SOL6

2 SOL2

1/02/03/04/0250500

GTT161GGTT161LGTC161TGTC161VGTC162CGTC162GGTC162LGTC162QGTC162VGTC163QGTP181GGTP181HGTC181TGTC181VGTC182CGTC182GGTC182LGTC182QGTC182VGTC183Q

3232909090

11511511515025045459090

115115115115150250

32PLUSF2032PLUSF2090PLUSF2090PLUSF2090PLUSF20

115PLUSF20115PLUSF20115PLUSF20150PLUSF20250PLUSF2045PLUSF2045PLUSF2090PLUSF2090PLUSF20

115PLUSF20115PLUSF20115PLUSF20115PLUSF20150PLUSF20200PLUSF20

GT - Through Cable to Top of Ground Bar

GROUND ROD SIZE MOLD

CABLE SIZE

WELDING MATERIAL (QTY) P/N

CADWELD PLUS WELDING MATERIAL P/N

5/8” Copper-bonded Sectional

(threaded) or Plain

3/4” Copper-bonded Sectional

(threaded) or Plain

2 SOL2

1/02/03/04/06

2 SOL2

1/02/03/04/0

NCR161TNCR161VNCR162CNCR162GNCR162LNCR162QNCR181HNCR181TNCR181VNCR182CNCR182GNCR182LNCR182Q

11511515020025025090

115115150200250250

115PLUSF20115PLUSF20150PLUSF20200PLUSF20250PLUSF20250PLUSF2090PLUSF20

115PLUSF20115PLUSF20150PLUSF20200PLUSF20250PLUSF20250PLUSF20

NC - Through Cable / Tap to Ground Rod

GROUND ROD SIZE MOLD

CABLE SIZE

WELDING MATERIAL (QTY) P/N

CADWELD PLUS WELDING MATERIAL P/N

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Cable to Ground Rod

1/2”

5/8”

3/4”

6, 83, 41, 2 6, 83, 41, 2

2/0, 1/0

6, 83, 41, 2

2/0, 1/0

84, 62, 3 8

4, 62, 3

1/0, 12/04/08

4, 62, 3

1/0, 12/04/0

GT1141GGT1141LGT1141V GT1161GGT1161LGT1161VGT1162CGT1162G

GT1181GGT1181LGT1181VGT1182CGT1182G

GR1141GGR1141LGR1141V GR1161GGR1161LGR1161VGR1162CGR1162GGR1162QGR1181GGR1181LGR1181VGR1182CGR1182GGR1182Q

NT1141GNT1141LNT1141V NT1161GNT1161LNT1161V

NT1181GNT1181LNT1181V

NX1141GNX1141L

NX1161GNX1161LNX1161V

NX1181GNX1181LNX1181V

GROUND ROD

SOLID

CONCENTRIC CONDUCTOR

STRANDED Type GR Type GT Type NT Type NX

CADWELD ONE SHOT

1/2”

5/8”

3/4”

6, 83, 41, 2 6, 83, 41, 2

2/0, 1/0

6, 83, 41, 2

2/0, 1/0

84, 62, 3 8

4, 62, 3

1/0, 12/04/08

4, 62, 3

1/0, 12/04/0

GT1141GPLUSGT1141LPLUSGT1141VPLUS GT1161GPLUSGT1161LPLUSGT1161VPLUSGT1162CPLUSGT1162GPLUS

GT1181GPLUSGT1181LPLUSGT1181VPLUSGT1182CPLUSGT1182GPLUS

GR1141GPLUSGR1141LPLUSGR1141VPLUS GR1161GPLUSGR1161LPLUSGR1161VPLUSGR1162CPLUSGR1162GPLUSGR1162QPLUSGR1181GPLUSGR1181LPLUSGR1181VPLUSGR1182CPLUSGR1182GPLUSGR1182QPLUS

NT1141GPLUSNT1141LPLUSNT1141VPLUSNT1161GPLUSNT1161LPLUSNT1161VPLUS

NT1181GPLUSNT1181LPLUSNT1181VPLUS

NX1141GPLUSNX1141LPLUS

NX1161GPLUSNX1161LPLUSNX1161VPLUS

NX1181GPLUSNX1181LPLUSNX1181VPLUS

GROUND ROD

SOLID

CONCENTRIC CONDUCTOR

STRANDED Type GR Type GT Type NT Type NX

CADWELD PLUS ONE SHOT

Requires CADWELD PLUS control unit p/n PLUSCU (sold separately)

Requires flint ignitor p/n T320 (sold separately)

CADWELD PLUS ONE SHOT

CADWELD ONE SHOT

CADWELD ONE SHOTs and CADWELD PLUS ONE SHOTs produce permanent exothermic connections to ground rods that will not loosen, corrode or increase in resistance for the life of the installation. A convenient, single-use ceramic mold eliminates the need for a mold and handle clamps and/or frame.

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Cable to Rebar

ACHM

INCLUDES FRAME WITH HANDLEREQUIRES L160 HANDLE CLAMPINCLUDES TOGGLE FRAME WITH HANDLEINCLUDES FRAME WITH HANDLE

HANDLE CLAMP / FRAME (see page 10)

#4

#5

#6

1/02/03/04/042

1/02/03/04/042

1/02/03/04/0

B141AB141AB141AB141AB143AB143AB141AB141AB141AB141AB143BB143BB144CB144CB144CB144C

RRC522C RRC522G RRC522LRRC522QRRA531LRRA531VRRC532CRRC532GRRC532LRRC532QRRA541LRRA541VRRH542CRRH542GRRH542LRRH542Q

90901151153245909011511532459090115115

90PLUSF2090PLUSF20

115PLUSF20115PLUSF2032PLUSF2045PLUSF2090PLUSF2090PLUSF20

115PLUSF20115PLUSF2032PLUSF2045PLUSF2090PLUSF2090PLUSF20

115PLUSF20115PLUSF20

RR - Cable to RebarREBAR

SIZE MOLD CABLE SIZE

PACKING P/N

WELDING MATERIAL (QTY) P/N

CADWELD PLUS WELDING MATERIAL P/N

#4

#5

#6

642

1/02/03/04/01/02/03/04/01/02/03/04/0

B140AB140AB140AB140AB140AB140AB140AB140AB140AB140AB140AB140BB140BB140BB140B

RJC521HRJC521LRJC521VRJC522CRJC522GRJC522LRJC522QRJC532CRJC532GRJC532LRJC532QRJC542CRJC542GRJC542LRJC542Q

456565115115150150115115150150115115150150

45PLUSF2065PLUSF2065PLUSF20

115PLUSF20115PLUSF20150PLUSF20150PLUSF20115PLUSF20115PLUSF20150PLUSF20150PLUSF20115PLUSF20115PLUSF20150PLUSF20150PLUSF20

RJ - Cable to RebarREBAR

SIZE MOLD CABLE SIZE

PACKING P/N

WELDING MATERIAL (QTY) P/N

CADWELD PLUS WELDING MATERIAL P/N

#4

#5

#6

#8

42 SOL

21/02/03/04/042

2/03/04/042

2/03/04/02/03/04/0250

B141AB141AB141AB141AB141AB141AB141AB141AB141AB141AB141AB141AB144CB144CB144CB144AB144AB144CB144AB144AB144A

RDC521LRDC521TRDC521VRDM522CRDM522GRDM522LRDM522QRDC531LRDC531VRDM532GRDM532LRDM532QRDH541LRDH541VRDH542GRDH542LRDH542QRDH562GRDH562LRDH562QRDH562V

656590

1151151501506590

1151501506590

115150150115150150150

65PLUSF2065PLUSF2090PLUSF20115PLUSF20115PLUSF20150PLUSF20150PLUSF2065PLUSF2090PLUSF20115PLUSF20150PLUSF20150PLUSF2065PLUSF2090PLUSF20115PLUSF20150PLUSF20150PLUSF20115PLUSF20150PLUSF20150PLUSF20150PLUSF20

RD - Cable to Rebar

REBAR SIZE MOLD

CABLE SIZE

PACKING P/N

WELDING MATERIAL (QTY) P/N

CADWELD PLUS WELDING MATERIAL P/N

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Cable to Steel Surface

ACR

INCLUDES FRAME WITH HANDLEREQUIRES L160 HANDLE CLAMPREQUIRES L160 HANDLE CLAMP

HANDLE CLAMP / FRAME (see page 10)

Flat Surface

1-1/4” to 4” Pipe1-1/2” to 4”

Pipe2” to 4”

Pipe4” to 6”

Pipe

64

2 SOL2

1/02/03/04/0500

2 SOL42

2/04/0

2 SOL4/0

VSC1HVSC1LVSC1TVSC1VVSC2CVSC2GVSC2LVSC2QVSC3Q

VSC1VV3CVSC1LV3CVSC1TV3CVSC2GV3CVSC2QV3CVSC1TV5CVSC2QV5C

4545454590901151152004545459011545115

45PLUSF2045PLUSF2045PLUSF2045PLUSF2090PLUSF2090PLUSF20

115PLUSF20115PLUSF20200PLUSF2045PLUSF2045PLUSF2045PLUSF2090PLUSF20

115PLUSF2045PLUSF20

115PLUSF20

VS - Cable to Vertical SteelSURFACE

MOLD CABLE SIZE

WELDING MATERIAL (QTY) P/N

CADWELD PLUS WELDING MATERIAL P/N

Flat Surface

2” to 4” Pipe

42 SOL

22/03/04/0

2 SOL

VFC1LVFC1TVFC1VVFC2GVFR2LVFR2Q

VFC1TV3C

65656515020020065

65PLUSF2065PLUSF2065PLUSF20

150PLUSF20200PLUSF20200PLUSF2065PLUSF20

VF - Cable to Vertical SteelSURFACE

MOLD CABLE SIZE

WELDING MATERIAL (QTY) P/N

CADWELD PLUS WELDING MATERIAL P/N

6 SOL64

2 SOL2

HAA1GHAA1HHAA1LHAA1THAA1V

4545454545

45PLUSF2045PLUSF2045PLUSF2045PLUSF2045PLUSF20

HA - Cable to Horizontal Steel

MOLD CABLE SIZE

WELDING MATERIAL (QTY) P/N

CADWELD PLUS WELDING MATERIAL P/N

1/02/03/04/0250350500

HSC2CHSC2GHSC2LHSC2QHSC2VHSC3DHSC3Q

9090

115115115200200

90PLUSF2090PLUSF20115PLUSF20115PLUSF20115PLUSF20200PLUSF20200PLUSF20

HS - Cable to Horizontal Steel

MOLD CABLE SIZE

WELDING MATERIAL (QTY) P/N

CADWELD PLUS WELDING MATERIAL P/N

Flat Surface

1-1/4” to 3-1/2” Pipe

1-1/4” to 4”

Pipe

42 SOL

21/02/03/0

4/0 SOL4/05004/0

2 SOL4 SOL

2

VBC1LVBC1TVBC1VVBC2CVBC2GVBC2LVBC2PVBC2QVBR3Q

VBC2QV3CVBC1TV3CVBC1KV3CVBC1VV3C

656565

115115150150150

(2) 150150656565

45PLUSF2045PLUSF2045PLUSF2045PLUSF2090PLUSF2090PLUSF20115PLUSF20115PLUSF20200PLUSF2045PLUSF2045PLUSF2045PLUSF2090PLUSF20

VB - Cable to Vertical SteelSURFACE

MOLD CABLE SIZE

WELDING MATERIAL (QTY) P/N

CADWELD PLUS WELDING MATERIAL P/N

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Materials, Tools & Accessories

152532456590115150200250

(2) 150(2) 200

500

15PLUSF2025PLUSF2032PLUSF2045PLUSF2065PLUSF2090PLUSF20

115PLUSF20150PLUSF20200PLUSF20250PLUSF20300PLUSF20400PLUSF20500PLUSF20

20202020201010101010101010

CADWELD PLUS TRADITIONAL CADWELD WELDING MATERIAL

QTY. PER CARTON

B140A

B140B

B141A*

B143A

B143B

B144A

B144C

Copper Shim, 0.13” x 3” x 1.5”

Copper Shim, 0.013” x 3” x 2.5”

Copper Shim, 0.13” x 3” x 1.5” Ceramic Packing,

0.25” x 1.75” x 1.77”Ceramic Packing,

0.25” x 2” x 1.75”Ceramic Packing, 0.25” x 3” x 3”

Ceramic Packing, 0.25” x 3” x 3”

50

50

50

20

20

20

20

DESCRIPTIONP/N REBAR PACKING

QTY. PER CARTON

*Each piece of B141A includes 2 copper shims as required per rebar connection

Traditional CADWELD CADWELD PLUS

T313Card Cleaning Brush

T314Cable Cleaning Brush

T321Rasp

T403Mold Sealer

T394Mold Cleaning Brush

T320Flint Ignitor

PLUSCUCADWELD PLUS Control Unit

L160Handle Clamps(Includes T320)

T111SurefireTM Torch Head

B160VChain Support Clamp

B396Magnetic Handle Clamp

B265Cable Clamp

CADWELD Welding MaterialCADWELD welding material consists of copper oxide and aluminum, packaged by weight (in grams) in plastic tubes. Each tube contains starting material at the bottom of the plastic tube. Welding material is packaged in containers along with metal disks. Standard welding material (F20) is packaged in tubes with clear caps and is used for all grounding connections with the exception of those to cast iron or rail.

CADWELD EXOLONCADWELD EXOLON produces the same permanent bonds as traditional CADWELD without smoke and other emissions. CADWELD EXOLON molds and welding material can be ordered by adding an XL prefix to the part numbers (contact Pentair or authorized agent for details).

CADWELD PLUSCADWELD PLUS simplifies the method of making exothermic connections by eliminating the need for starting material or a separate disk. With the CADWELD PLUS Control Unit, welds can be completed up to 6 feet away. Each CADWELD PLUS package is color coded for easy identification.

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CADWELD Molds

A graphite mold is used for making most CADWELD connections. CADWELD molds will generally last an average of 50 or more connections under normal usage.

Handle clamps are required for most molds. Specialized frames with handles are used on some molds. Flint igniters are included with handle clamps. The following handle clamps are most widely used.

L160 for all molds having a “C”, “E”, “R” and “Q” mold price key (3” wide molds) L159 for all molds having a “D”, “F”, “J” and “Z” mold price key (4” wide molds)

Handle Clamps with an “XL” prefix are for use with the CADWELD EXOLON system and do not come with a flint igniter. Mini E-Z Change Clamps for use with mini-welders.

Pictured below are the molds and / or frames and handles for the various price key molds:

Price Key and Handle Clamp and/or Frames

“A” Price Key MoldIncludes Hold Down Frame

“M” and “V” Price Key MoldIncludes Frame with Handles

“C”, “D”, “F”, “R”, “Q” and “Z” Price Key Mold L160 or L159 Handle Clamp Required

“E” and “J” Price Key MoldL160 or L159 Handle Clamp Required

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CADWELD Molds

SPLIT CRUCIBLE MOLDSMolds made with a horizontal opening and solid crucible section may be specified as a split crucible type. The advantage of the split crucible mold is easier cleaning.

To order a mold with a split crucible, add an “L” suffix to the mold part number (for example, TAC2G2GL).

WEAR PLATESWear Plates reduce mechanical abrasion of molds at cable entry points and help prevent leakage of molten metal (particularly on larger 7 strand conductor). These features prolong mold life.

To order a mold with wear plates, add a “W” suffix to the mold part number (for example, PTC2G2GW).

“H” Price Key MoldIncludes Hold Down Frame with Handles

“G”, “K”, and “L” Price Key Mold Includes Frame with Handles

“T”, “P” and “N” Price Key MoldIncludes Mini-EZ Handle ClampTo order mold only, add an “M” suffix to the part number (for example, SST1TM)

Mold Options

E721C-NAEN E649LT07NAEN 00920M7

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