calado piston n°1 motoniveladora

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28/12/13 16M Motor Grader R9H00001-UP (MACHINE) POWERED BY C13 Engine(SEBP6123 - 31) - Sistemas y componentes https://sis.cat.com/sisweb/servlet/cat.cis.sis.PController.CSSISTechDocServlet 1/4 i05482135 Finding Top Center Position for No. 1 Piston SMCS - 1105-531 Table 1 Required Tools Tool Part Number Part Name Qty A 208-0888 Engine Turning Tool 1 B 350-7549 Engine Turning Tool 1 C 9S-9082 Engine Turning Tool 1 D 136-4632 Timing Pin 1 E 208-9387 Timing Pin 1 F 208-9388 Adapter 1 Disassembly and Assembly of the Timing Pin Use the following procedure in order to assemble the engine timing pin. Ver imagen Illustration 1 g02506600 (D) 136-4632 Timing Pin 1. Begin with timing pin (D) .

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Page 1: CALADO PISTON N°1 MOTONIVELADORA

28/12/13 16M Motor Grader R9H00001-UP (MACHINE) POWERED BY C13 Engine(SEBP6123 - 31) - Sistemas y componentes

https://sis.cat.com/sisweb/servlet/cat.cis.sis.PController.CSSISTechDocServlet 1/4

i05482135

Finding Top Center Position for No. 1 Piston

SMCS - 1105-531

Table 1

Required Tools

Tool Part Number Part Name Qty

A 208-0888 Engine Turning Tool 1

B 350-7549 Engine Turning Tool 1

C 9S-9082 Engine Turning Tool 1

D 136-4632 Timing Pin 1

E 208-9387 Timing Pin 1

F 208-9388 Adapter 1

Disassembly and Assembly of the Timing Pin

Use the following procedure in order to assemble the engine timing pin.

Ver imagen

Illustration 1 g02506600

(D) 136-4632 Timing Pin

1. Begin with timing pin (D) .

Page 2: CALADO PISTON N°1 MOTONIVELADORA

28/12/13 16M Motor Grader R9H00001-UP (MACHINE) POWERED BY C13 Engine(SEBP6123 - 31) - Sistemas y componentes

https://sis.cat.com/sisweb/servlet/cat.cis.sis.PController.CSSISTechDocServlet 2/4

Ver imagen

Illustration 2 g02506616

Disassembled 136-4632 Timing Pin timing pin

2. Disassemble timing pin (D) .

Ver imagen

Illustration 3 g02506619

Comparing timing pins

(E) 208-9387 Timing Pin

(F) 208-9388 Adapter

(1) Pin that is removed from 136-4632 Timing Pin

3. Install timing pin (E) and adapter (F) into timing pin assembly (D). Utilize both the springs that were

removed during the disassembly.

Page 3: CALADO PISTON N°1 MOTONIVELADORA

28/12/13 16M Motor Grader R9H00001-UP (MACHINE) POWERED BY C13 Engine(SEBP6123 - 31) - Sistemas y componentes

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Ver imagen

Illustration 4 g01974153

(2) Timing pin assembly (D) with the 208-9387 Timing Pin installed

Procedure for Pin Timing

Ver imagen

Illustration 5 g01925035

Flywheel housing

(1) Timing hole

1. Remove plug (1) from the timing hole that is located in the flywheel housing. Install the assembled timing

pin into the timing hole.

Note: If the flywheel is turned beyond the point of engagement, the flywheel must be turned in the

direction that is reverse of normal engine rotation. Turn the flywheel by approximately 30 degrees. Thenturn the flywheel in the direction of normal rotation until the timing pin engages with the threaded hole. This

Page 4: CALADO PISTON N°1 MOTONIVELADORA

28/12/13 16M Motor Grader R9H00001-UP (MACHINE) POWERED BY C13 Engine(SEBP6123 - 31) - Sistemas y componentes

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procedure eliminates the backlash from the gears when the No. 1 piston is at the top center position.

Ver imagen

Illustration 6 g02235474

2. Install tool (A) into the gear in the top left-hand side of the flywheel housing.

Tool (A) is used for turning the flywheel in the flywheel housing. Turn the engine in the direction of enginerotation. The direction of engine rotation is counterclockwise, as the engine is viewed from the flywheel

end. Turn the engine until the timing pin engages with the threaded hole in the flywheel.

Note: Tooling (B) or (C) may also be used to turn the flywheel. Either of the three tools may be useddepending on the application and available space.

3. Remove the valve mechanism cover from the engine.

Refer to Disassembly and Assembly, "Valve Mechanism Cover - Remove and Install".

4. The inlet and exhaust valves for the No. 1 cylinder are fully closed if No. 1 piston is on the compression

stroke. Also, the rocker arms can be moved by hand when the piston is on the compression stroke. If therocker arms cannot be moved and the valves are slightly open, the No. 1 piston is on the exhaust stroke.

Note: When the actual stroke position is identified, and the other stroke position is needed, remove thetiming bolt from the flywheel. Then turn the flywheel by 360 degrees in the direction of normal engine

rotation and reinstall the timing bolt.

Copyright 1993 - 2013 Caterpillar Inc.Todos los derechos reservados.Red privada para licenciados del SIS.

Sat Dec 28 2013 00:46:29 GMT-0300 (Hora verano Sudamérica Pacífico)