calibration of metal tapes

16
SOP No. 11 Recommended Standard Operations Procedure for Calibration of Metal Tapes Bench Method 1. Introduction 1..1. Puose of Calibration Metal tapes are used by contractors, surveyors, and others for building layouts, measurement of land areas, establishment of land boundaries, and similar purposes. Inaccuracies in such measurements can cause structural misalignents, boundary controversies, and other problems. The test method described here provides a procedure to calibrate such tapes to four decimal places in the case of measure- ments in inches, and to 6 decimal places for measurements expressed in units of meters. The calibrated length bench is used as the standard. 1.2. Prerequisites 1.2.1. Verify that the calibrations for the length bench scale and the thermometers are available and valid at the time of measurement. 1.2.2. Verify that the ocular microscope used in measuring differences in lengths is in good working order. 1.2.3. Verify that the technician has been trained in the use of this method. Note that the precision and accuracy attainable depend upon the care exercised in aligning the tape on the length bench, and the skill acquired in the use of an optical micrometer to measure scale differences. 2. Methodology 2.1. Sumry The tape to be calibrated is laid over the bench scale and sufficient tension is applied to insure that it lies flat on the bench. Differences between the graduation on the tape and that of the bench scale are measured using an ocular micrometer. The temperature of the tape is observed and corrections applied to the reference temperature of 20 .C, as required, using formlas or tables which are provided. All data are recorded, using the forms contained in Appendix A. Tyical lengths to be tested on a 100-foot tape when using the 16-foot length bench are: every foot through 10 feet and then 15, 20, 30, 40, 45, 50, 60, 70, 75, 80, 90, and 100 foot lengths. SOP 11-1

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Procedure for calibrating metal tapes

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Page 1: Calibration of Metal Tapes

SOP No. 11

Recommended Standard Operations Procedure for

Calibration of Metal Tapes

Bench Method

1. Introduction

1..1. Puose of Calibration

Metal tapes are used by contractors, surveyors, and others forbuilding layouts, measurement of land areas, establishment of landboundaries, and similar purposes. Inaccuracies in such measurementscan cause structural misalignents, boundary controversies, and otherproblems. The test method described here provides a procedure tocalibrate such tapes to four decimal places in the case of measure-ments in inches, and to 6 decimal places for measurements expressedin units of meters. The calibrated length bench is used as thestandard.

1.2. Prerequisites

1.2.1. Verify that the calibrations for the length bench scale andthe thermometers are available and valid at the time ofmeasurement.

1.2.2. Verify that the ocular microscope used in measuringdifferences in lengths is in good working order.

1.2.3. Verify that the technician has been trained in the use ofthis method. Note that the precision and accuracy attainabledepend upon the care exercised in aligning the tape on thelength bench, and the skill acquired in the use of an opticalmicrometer to measure scale differences.

2. Methodology

2.1. Sumry

The tape to be calibrated is laid over the bench scale and sufficienttension is applied to insure that it lies flat on the bench.Differences between the graduation on the tape and that of the benchscale are measured using an ocular micrometer. The temperature ofthe tape is observed and corrections applied to the referencetemperature of 20 .C, as required, using formlas or tables which areprovided. All data are recorded, using the forms contained inAppendix A. Tyical lengths to be tested on a 100-foot tape whenusing the 16-foot length bench are: every foot through 10 feet andthen 15, 20, 30, 40, 45, 50, 60, 70, 75, 80, 90, and 100 footlengths.

SOP 11-1

Page 2: Calibration of Metal Tapes

2.2. Apparatus

2.2.1. Two thermometers, capable of indicating temperatures in therange of 15 to 30 .C, and accurate to f 0.5 .C.

2.2.2. A l6-foot, (5-meter) bench with attached calibrated lengthscale.

2 . 2 . 3 . Optical microscope wi th ocular scale having dimens ions spacedat 0.002 inch intervals.

2.2.4. Clamps and weights to apply an appropriate tension to thetape under calibration. (See "Tension Specifications", inAppendix C. 3 .

2 . 3 . Procedure

2.3.1. Clean the tape by first wiping with a soft cloth, and thenwith a soft cloth saturated with alcohol to remove protectiveoil film. (See Appendix C, Section C. 1. )

2.3.2. Lay two thermometers (see 2.2.1) on the bench at intervals of1/3 and 2/3 of the length of the bench to determine itstemperature at the time of the test.

2.3.3. Place the clamp at the zero end of the bench so that the zeromark on the tape is near the zero graduation on the lengthbench. Note: Yhen the ring is part of the measuring tape, aspecial clamp-holder must be used. See Appendix C.5 forfurther information on this matter.

2.3.4. Lay the tape flat on the bench. The tape should extend wellbeyond the end roller of the bench to permit tension to beapplied. Slide one end of a fabric strap onto another tapeclam. Fasten this tape clam to the tape on the portionthat extends below the end roller. Hang the tension weightfrom the bottom of the fabric strap. Check to see that thetape is lying straight on the bench and parallel to the benchscale. Adjust, if necessary. Apply tension using a weight of10 pounds, unless other tension is desired. (See AppendixC. 3.)

2.3.5. Adjust the tape clamp on the zero end of the bench so thatthe tape zero graduation coincides with the center of thezero graduation of the bench. Note: Some tapes are cali-brated using the one foot mark as the reference point, ratherthan the zero graduation. In this case, align the I-foot markof the tape with the zero graduation mark of the bench andinterpret all following instructions accordingly.

2.3.6. Check all alignents and coincidence of zero graduationsbefore proceeding with calibration. Use the lateraladjustments at the left end of the bench to facilitatealignent. Caution! Take care that ta'De is not touched or

SOP 11-2

Page 3: Calibration of Metal Tapes

disturbed durin2 the following seouence of measurements.Record all observations on a suitable data sheet such as theone included in the Appendix.

2.3.7. Record the temperatures indicated by the two thermometers.

2.3.8. Place the ocular microscope on the bench in the vicinity ofthe zero position and align it so that its scale is parallelto the tape under test. (See GMP No. 2 for instructions onhow to make readings.)

2.3.8.1. Observe readings of left and right sides of zerograduation of tape and record to the nearest .001inch.

2.3.8.2. Observe readings of left and right sides of zerograduation of bench and record to the nearest .001inch.

2.3.9. Move ocular microscope successively to each graduation thatneeds to be calibrated and record readings similarly as in2.3.8.1 and 2.3.8.2.

2.3.10. Retu ocular microscope to the zero graduation and repeatreadings to verify that the tape has not moved. Accept allprevious data if present zero reading does not disagree withprevious reading by more than 0.001 inch; otherwise, discardall previous data and repeat entire sequence of readingsuntil a satisfactory set is obtained.

2.3.11. Remove the tension weights, move the tape, hang the tensionweights back on the fabric strap, and realign the zero markson the tape and the bench to coincidence.

2.3.12. Make a second set of measurements as directed in 2.3.8,2 . 3 . 9, and 2. 3 .10.

2.3.13. Record the temperatues indicated by the two thermometers.

2.3.14. After all measurements are completed, apply a thin film ofoil to the tape.

2.4. Calculations

2.4.1. Calculate 1m and Sm for each series of measurements and foreach scale interval, as follows:

1m -(right edge reading of tape + left edge reading of tape)

2

Sm -(right edge reading of bench + left edge reading of bench)

2

SOP 11-3

Page 4: Calibration of Metal Tapes

Record at appropriate places on the data/worksheet.

2.4.2. Calculate d - xm - Sm for each scale interval, and record onthe data/worksheet.

..

2.4.3. Obtain the correction to the standard, Cs ' from thecalibration certificate for the length bench scale andtabule.t:e. Note: If the 1 - foot mark or other mark is used asthe reference mark, the correction must be made, taking thisinto account.

2.4.4. Calculate the temperatue correction, K, from the equation

K - Ln ((T-20) (as - Ax) J

where

as - coefficient of linear expansion for the standardbench (10.63 x 10-6/oC)

Ax - coefficient of linear expansion for the tape(11.60 x 10-6/oC)

Ln - nominal length of tape interval under test

In this equation, T is the average of the four temperaturereadings described in Sections 2.3.7 and 2.3.11. In the caseof steel tapes, the value for K may be obtained from thetable in Appendix B.

2.4.5. Calculate a correction, Cx, for each trial and each scaleinterval.

Cx - d + Cs + K

2.4.6. Calculate and report the mean, C;, of the two corrections foreach interval.

2.4.7. Compute the absolute difference between the two correctionsfor each interval and record as R on the worksheet.

2.4.8. Comute the length of the tape under the 10 lb. load as

Lo-L+Cx3. Determination of AE Value

3.1. Replace the tension weight (10 pound) used in 2.3.4 with a 20 poundweight (or with one 10 pounds heavier than that used in the orginalcalibration) .

3.2. Adjust the coincidence of the zero graduation as was done in 2.3.5.

3.3. Adjust the tape so that it lies flat and parallel to the bench scale.

3.4. Cheèk the zero graduation coincidence and readjust if necessary.

SOP 11-4

Page 5: Calibration of Metal Tapes

3.5. Record zero readings as instructed in 2.8.

3.6. Record readings at the longest scale interval of the bench measuredunder the original tension, as instructed in 2.3.9.

3.7. Take a second series of measurements as described in 3.5 and 3.6.

3.8. Repeat appropriate calculations and compute the len~th of the tapeunder 20 lb. load as

Li-L+Cx3.9. Compute the AE value using the equation

Qi - QOAE- LnLi - La

where

AE - cross sectional area times Young's modulus of elasticity

QO - the lower load applied to the tape (e.g., 10 lb.)Qi - the higher load applied to the tape (e.g., 20 lb.)

La - the length of the tape under load Qo (mean of twomeasurements)

Li - length of the tape under load Qi (mean of two mesurements)

Ln - nominal length of the interval under test

4. Determination of Weight-per-Unit Length

4.1. Weigh the tape and reel (or case) to :t 0.1 g. (Wl)

4.2. Remove the tape from the reel or case and weigh the empty reel orcase to :t 0.1 g. (Wc)

4.3. Measure the length of any blank ends on the tape to :t 0.01 foot. (LB)

4.4. Use the nominal value 2.5 g for the weight of the loop normlly usedon steel tapes. (WL) If a larger or smaller loop is used, its weightshould be estimated or the weight of the loop should be obtained fromthe tape manufactuer.

4.5. Compute the weight-per-unit length using the equation

Wi - Wc - WLWeight/length -

~ + LBwhere

Wl - weight of tape plus reel (or case)We - weight of reel (or case)WL - weight of loop (2.5 g)

. ~ - graduated length of tapeLB - length of blank ends

SOP 11-5

Page 6: Calibration of Metal Tapes

5. Assignents of Uncertainty'\

5.1. The unertainty, Uc' of a correction (the mean of two measurements)is given by the expression

Uc - fts

Us +-J2

Where Us is the uncertainty assigned for the correction for thestandard and s represents the estimate of the standard deviation of asingle measurement. The value for t (corresponding to a probabilitylevel of 99.73') and the number of degrees. of freedom on which sisbased will be found in Table 9.3.

5.1.1. If control charts a~ not maintained, s may be estimated fromthe average range, R, of the ranges, R (absolute differencesof the measured corrections) over all n intervals. Thus,

_ mR--n

an s is estimted by

s - i:¡di

The factor di is obtained by interpolation of the values inTable 9.1. The degrees of freedom, ii, associated with sshould be takn as one-half the degrees of freedom shownbelow the appropriate di factor in the same table. *

5.1.2. If control charts are Ilintained and the measurement systemis in a state of statistical control, the value of s on whichthe control limits are based may be substituted in theeqution of 5.1 and the corresponding value for II is usedwhen selecting the value of t to be used.

5.1.2.1. If control charts are maintained, the second trial-y be eliminated with a somewhat larger randomunertainty of the measurement. An R control chart(difference of duplicates) is recommended and onlythe zero and one other scale interval (randomlyselected) are measured in duplicate. The differ-ence in the Cx values (R) obtained in these controlmeasurements is plotted on the control chart andindication of measurement process control permits

*Degrees of freedom are reduced approximtely by the factor one-half becausethe same zero interval measurement, are used for each interval estimted.Values should be rounded to the nearest whole numer.

SOP 11-6

Page 7: Calibration of Metal Tapes

the assignent of the process standard deviation toall measurements made at that time in calibratingthe rule. The uncertainty, Uc' becomes

Uc - :t (Us + ts)

Note: See Chapter 7.4 for further information onthe maintenace and use of R control charts.

SOP 11-7

Page 8: Calibration of Metal Tapes

APPENDIX A

CALIBRATION OF METAL TAPES - BENCH METHOD .'

TEST ITEM TAPE MFGR

SUBMITTED BYDATE

TEMPERTU: START: TEM 1 TEMP 2

FINISH: TEMP 3 TEM 4 AVERGE TEMP

TENSION SUPPORTOBSERVER SHEET NO.COEFFICIEN OF l:ANSION OF UNOWN, 8x-

COEFFICIEN OF EXANSION OF STANAR, as _

Cx - d + Cs + K ; K - Ln ((T - 20) (as - 8x))NOTE: Coefficient of expansion for steel tape - 11.60 x 10-6/.C

Coefficient of expansion for length bench - 10.63 x 10-6/.C

TInter- r X S Corr' nval i to K** Corr'r'. ;nge

d*,Xi a Left Right Mean Left Right Mean Stand. Temp. to X ofsi 1 Edge Edge Xm Edge Edge Xs Xm - sm Cs Corr' n Cx Cx

X 1

S 2

Avera e, ~X 1

S 2

I:

Avera e, c.

1

2

Avera e, ~v

I:

1

I

2

Average, e"

*Carry average difference to at least four decimal places if average is ininches, CArry to at least six decimal places if average is in meters.

**Carry to at least four decimal places if in inches; at least six decimalplace. if in meter..

SOP 11-8

Page 9: Calibration of Metal Tapes

APPENIX A

CABRATION OF KE TAPES - BENCH KEOD

TEST ITE Surveyor' 8 TaDe 100 ft TAPE KF lif1inSUBKTrED BY ABC Comnanv DATE 8/29/86

TEERTU: STAl: TE.1 22.3 .C 1' 2 22.4 .CFISH: TEK 3 22.4 .C 1' 4 22.5 .C AVEGE TEK 22.4 .C

TESION 10- 1b load SUPO throuthout

OBSERVE HO SHE NO. 1

-6. ~EFCIEN OF .EXANSION OF 1J,Ax - 11.60 x 10 I.C

-6COEFCIEN OF EXANSIOR OF ST, a. - 10.63 x 10 I.C

Ox - d + C. + IC ; IC - i. (('1 - 20)(.. - Ax))

ROT: Cofflclent of exploi for .tee1 tape - 11.60 x 10-61.cCoefflclent of e~".loi for i.iith be - 10.63 x 10-61.c

.'1

Inter- l' X S Corr'nval 1 co It~ Corr'n 1l-xi & Left Ript Hea Left Ript Hem d'* Sta., '1ap . co X of.1 " 1 Iele Ede Sa Ece Up ; Sa-.. c. Corr'n Ox Ox:X 0-10' 1 .204 .218 .211 .215 .221 .218 - .007 +.002 ~28 -.aJS 0-10' 2 ".0025..182 .197 .1895 .196 .202 .199 -.0095 +.002 .428 -.00778

Avera .. c. - .0065

IX 0-15' 1 .166

.182 .174 .184 .190 .187 - .013 +.003 ':2 -.010.000°1S 0-15' 2 .198 .214 .206 .218 .224 .221 -.015 +.003 :'2 - .01?A

Avera _, c. - .01142'XU-2O' 1 .liO .174 .167 .168 .174 .171 -.00 - .001 :-0014 - .00514s 0-5' 2 .144 .159 .1515.15 .160 .157 -.0055 . .0015.

- .001 ..14 - .0066Fr. 0-20' .C: - -.OU42 + (-.00589) - -.0173

Avera _, Co - .oosæ

/XU-30' 1 .216 .232 .22. .219 .225.22 .00

+.003 7002 . 00..000°1S 0-15' 2 .140 .156 .148 .145 .151 .148 .00 +.003 702 . 00

FrOl 0-30' Ox - - .01142 + .00 3S - -.00 78Averaie, Ox .oo

*C avera,_ diff_reDC CO at 1e..t fou deci- place. if &vraie is 11l1D., ca CO at 1e..t .1x dec1l1 p1ac.. if averaie is in ..ter..** CO at l..t fou cSc1l place. lf in iDCe.; at l..t .1x cSc1a1place. lf in _ter..

SOP 11-' '''0

Page 10: Calibration of Metal Tapes

APDlIX 1-1

TEKER CORUIOR FAC FO CAIRT.9l OF ST TAPlS(AL VAL 1R IRaI X 10 )

Teçel'aeue. . .CLn

22 23 24 25 2' 27 28 29 30Feet 19 20 21

1. 0.1 0 -0.1 -0.2 -0.3 -0.5 -0.6 -0.7 -0.8 -0.9 -1.0 .1.22 0.2 0 -0.2 -0.5 -0.7 -0.9 -1.2 -1.4 -1~' -1.9 -2.1 -2.33 0.3 0 ~.3. -0.7 -1.0 -1.4 -1.7 -2.1 -2.4 -2.' -3.1 -3.5i. 0.5 0 -0.5 -0.9 -1.4 -1.9 -2.3 -2.8 -3.3 -3.7 .-4.2 -4.75 .C., ., 0 -0.' -1.2 -1.7 -2.3 -2.9 -3.5 -4.1 -4.7 -5.2 .5.86 0.7 0 -0.7 -1.4 -2.1 -2.8 -3.5 -4.2 -4.9 -5.6 -6.3 .7.07 0.8 0 -0.8 -1.6 -2.4 -3.3 -4.1 -4.' -5.7 -6.5 -7.3 -8.18 0.9 0 -0.9 -1.9 -2.8 -3.7 -4.7 -5.6 -6.5 -7.4 -1.4 -9.39 1.0 0 -1.0 -2.1 -3.1 -4.2 -5.2 -6.3 -7.3 -1.4 -9.4 -10.510 . 1.2 0 -1.2 -2.3 -3..5 -4.7 -5.' -7.0 -1.1 -'.3 -10.5 -11.615 "1.7 0 -1.7 -3.5 -5.2 -7.0 -1.7 -10.5 -12.2 -14.0 -15.7 -17.520 2.3 0 -2.3 -4.7 -7.0 -9.3 -U.6 -14.0 -1'.3 -U.6 -21.0 -23.330 3.5 0 -3.5 -7.0 -10.5 -14.0 -17.5 -21.0 -24.4 -27.9 -31.4 -34.940 4.7 0 -4.7 -9.3 -14.0 -II.' -23.3 -27.' -32.6 -37.2 -41.9 -4.645 5..2 0 -5.2 ~10.5 -15.7 -21.0 -26.2 -31.4 -H.7 -41. , -47.1 -52.4.50 5.8 0 -5.1 -U.6 -17.5 -23.3 -29.1 -34.' -40: 7 -4.6 -52.4 -51.260 7.0 0 -'.0 -14.0 : -21.0 -27. , -34. , -41.' -48.' -55.' -'I.' -"..70 1.100 0 -'.1 -1'.3 -24.4 -32.6 -4.7 ..., -57.0 -65.2 -73.3 -11.575 '.7 0 -1.7 -17.5 -26.2 -34.' -4.' -52.4 -'1.1 -".1 -71.6 -87.310 9.3 0 -'.3 -18.6. -21.0 -37.2 -4.6 -55.' -65.2 -74.5 -n.i -93.190 10.5 0 -10.5 -21.0 -31.4 -41.9 -52.4 -62.' -73.3 -n.i .94.3 -104.'100 11.6 0 -U.6 -23.3 -34.' -4.' -51.2 -". . -11.5 -93.1 -104.8 -116.4For uule:

.' Po~ ~ - 20 fet at 25 .C. t: l:~a~e comati_18 -0,.OOU6 l-s. ,

SO 11-10

Page 11: Calibration of Metal Tapes

APrERIX 1-2

VAI FO "ftEl CDOl FO CAt..WCl or ST TAGI IR KE -6

(AL VAW IN KE X 10. , )

'Iearacw. . .C

Li it 24 25 26 27 2' 29 3Ilters 20 21 22 23

0.1 0.1 0 -0.1 -0.2 -0.3 -0.4 -0.5 -0.6 -0.7 -0.' -O.t -1.00.2 ct.i, 0 -0.2 -0.4 -0.6 -0.' -1.0 -1.2 -1.4 -1.6 ,-1.7 -1.90.3 0.3 0 -0.3 -0.6 -0.9 -1.2 -1.5 -1.7 -2.0 -2.3 -2.6 -2.90.4 0.4 0 , -0.4 -0.' -1.2 -1.6 -1.9 -2.3 -2.7 -3.1 -3.5 -3.90.5 0.5 0 -0.5 -1.0 -1.5 -1.9 -2.4 -2.9 -3.4 -3.9 -4.4 -4.90.6 0.6 0 -0.6 -1.2 -1.7 -2.3 -2.9 -3.5 ".1 ".7 -5.2 -5.80.7 0.7 0 -0.7 -1.4 -2.0 -2.7 -3.4 ".1 .... -5.4 -6.1 -6.80.' 0.' 0 -0.1 -1.6 -2.3 -3.1 -3.9 ".7 -5.4 -6.2 -7.0 -7.80.9 0.9 0 -0.9 . -1.7 -2.6 -3.5 -4.4 -5.2 -6.1 -7.0 -7.9 -'.71.0 1.0 0 -1.0 -1.9 -2.9 -3.9 .... -5.' -6.' -7.' -'.7 -9.72.0 1.9 0 -1.9 -3.9 -5.' -7.' -9.7 -11.6 -U.6 -15.5 -17.4 -19.43.0 2.9 0 -2.9 -5.' -'.7 -11.6 -14:6 -17.5 -20.4 -23.3 -26.2 -29.14.0 3.9 0 -3.9 ' -7.' -11.6 -15.5 -19 .4. -23.'3 -27.2 -31.0 -34.9 -38.' .5 4.' 0 .... -9.7 -14.6 -19.4 -24.2 -U.L -34.0 -38.' -4.6 -4'.5

10 9.7 0 -'.7 -It .4 -2'.1 -38.' ...5 -,..2 -67.' -n.6. -'7.3 -17.015 14.6 0 .14.6 -2'.1 -4.6 -,..2 -72.1 -'7.3 -101.' "116.4 -UL.0 -145.520 19.4 0 -It .4 -38.1 -51.2 -n.6 -17.0 -U6.4 -U5.' -155.2 -174.6 -194.025 24.2 0 -24.2 -41.5 -72.' -17.0 -UL.2 -145.5 -169.' -194.0 -211.2 -242.530 29.1 0 -29.1 -51.2 -17.3 -116.4 -145.5 -174.6 -203.7 -23.' -261.9 -291.0

For ..i.: Foe i. - 4 _cent ae 25 .C ti c.racu coi:d.1s -0.~~194 _cen.

sor U-U,'Mc

Page 12: Calibration of Metal Tapes

APPENIX C

Supplemental Informtion

C .1. Cleanng

To clean a steel tape before caibration, first wipe the tape with a softcloth. Then v1th a soft cloth satuatii~ with alcohol to rem the filmof oil used to protect the tape.

After calibration, a th fii. of li¡ht oil, suc as sewing IIchine oil,should be applied to th tape for protection.

c. 2 . Tolerances

The tolerances for measuring tapes are those stated in the FederalSpeCification, -Tapes, Heasuing (General Use)- whch i. Federal Spec.GG-T-106D dated Novemer 12, 1969. Steel tape. of leng 25, SO, 75,and 100 feet fall unr Tye II c1... S. The toleranes are .tated insection 3.8.2.6 and given below for reference.

3.8.2.6. Accuracy. The inacuracy in th leD¡ of th ribbon, whensupported on a horizonta suac with a tension of 10 Poudsat a temeratue of 68 .F or 20 .C shal DOt exceed 0.050 incfor the 7S-foot leng, an 0.100 1n for the ioo-foot leu.

Tolerances for a 30-meter tae are given bele

Lellirth Interval Toleranoeo thou 15 -ter.lS th 22 _tars22 thou 30 -ters

C.3. Tension Specification

The leiith of a ta rill be affected by ':'. tératue of the ta, thetension applied to th ta, &D th 1I;~r in vbch the ta is aur-ted. The tape rill stretc when tension is applied an will retu toits nomal length whn the tension i. remd, pr09c:d th ta ba notbeen pemantly c:fomed vb it v.. .tretced. The teion at which. steel ta &ie to be caibrated, exre..ed in tena of the loa inpoun (or k1lograu) to be applied to obta th tension, are asfollows:

1.27 _ (0.050 1D)1.91 _ (0.075 1n)2.54 _ (0.100 1D)

leii l..s th 25 feet (10 .) 3 1/2 lb (2 q)

1eiith of 25 ft thoug 100 ft (10 . - 30 .) 10 lb (5 q)

length greater th 100 feet (30 .) 20 1b -(10 q)

'1 loacl shoud be accurate vU:hin 0.1 1b (45 g).

SOP 11-12

Page 13: Calibration of Metal Tapes

C.4. Methods of Support and Tension Considerations

Tapes calibrated in a State laboratory are normally supported on ahorizontal surface throughout the entire length of the tape. Also, tapesmay be calibrated and used when supported in catenary types of suspen-sion. In these cases, the tape is supported at equidistant pointsbecause the weight of the tape affects its length. The weight of thetape increases the tension and the "sag" causes the horizontal length tobe shorter than when the tape is supported throughout its length.Equations are given in GMP No. 10 to compute the horizont~l straight- linedistance of a tape supported at N number of equidistant catenary suspen-sions and for computing the tension of accuracy, defined as the tensionthat must be applied to the tape interval to produce its designatednominal length at the observed temperature of the tape.

It is sufficient to provide the user of a steel tape with the calibratedlength of the tape under standard temperature and tension conditions, theweight per unit-length of the tape, and the AE value for the tape. Thisinformation will enable the user to compute the values desired using theequations cited above.

C" 5 " Zero Reference Point

Metal measuring tapes submitted to a State laboratory for calibrationnormally will be made of steel. ~~nerally, these tapes will have a ringon the end of the tape. For maximum calibration and measurement accur-acy, a tape should have a blank end between the ring and the zerograduation. The zero graduation is then more precisely defined and moreeasily referenced for calibration and use.

Tapes that have the ring as part of the measuring portion of the tape aremore difficult to calibrate than a tape with a blank end. When the ringis part of the measuring portion of the tape, the zero reference pointshall be the outside end of the ring unless otherwise specified. It ismore difficult to obtain a good zero reference setting on the ring due toits curvature and to parallax in reading the edge of the ring against areference mark. Additionally, the ring may become permnently deformedin use and change the length of the tape. For these tapes the NBSnormally calibrates from the I-foot mark over the length of the tape andthen calibrates from the ring to the l-foot mark. These values arereported separately so the user can obtain maximu measurement accuracyby using the l-foot gradua~ion as the zero reference point.

Yhen the ring is part of the measuring range of the tape, a specialholder for the ring is needed to clam the tape to the length bench. Astrap with an open area in the middle is needed to permit the end of thering to be seen. The strap is slipped through the ring and the strap isclamped to the length bench. An examle is illustrated below.

----- ~ I Ii----- 21::C:~

3

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Page 14: Calibration of Metal Tapes

The edge of the tape to be calibrated (the reading edge) is the edgenearest the observer when the zero graduation is to the observer's left.Yhen viewed through a microscope, some graduations will appear to haveirregular edges. The portion of the graduation to be used for calibra-tion is the portion of the graduation at the bottom of the reading edgeof the tape. This provides a reference point that can be repeated andreferenced by others. Do not attempt to estimate the Wbest overall" edgeof a graduation because this is not easily repeatable and cannot beaccurately reproduced by others. If the graduations to be calibrated donot reach to the edge of the tape, the tape should not be calibrated.

C. 6. Temperature Considerations

The reference temperature for length calibrations is 20 .C. The lengthof the tape can be determined at any other temperature T by using theequation:

where~ - Lio (1 + aCT - 20))

~ - length of the tape at a temperatue T

Lio - length of the tape at 20 .Ca - linear coefficient of expanion

Since a is always positive, it can be seen that for temeratues above20 .C, the tape is longer th it is at 20 .C. For temperatures below 20.C, the tape is shorter th it is at 20 .C.

If two length standards have different coefficients of expanion becausethey are made of different materials, the lengths of the tapes willchange at different rates as the tøwperatue changes. If two tapes arebeing compared at a temperature other thn 20 .C, these lengths mut becorrected back to 20 .C for calibration.

If two length standards are being compared and they IU.' .~ the samecoefficient of expansion, 'then as the temeratue change" ::he length

, will change by the same amount. Hence, if the stadards are compared ata temperatue other than 20 .C, the relationship between the two stan-dards will be the same as if they were being compared at 20 .C; thus, notemperature correction is needed.

steel tapelength tapeinvar tape

11.60 x 10-6/.C10.63 x 10-6/.C4.0 x 10-7/.C

(6.45 x 10-6/.F)(5.91 x 10-6/.F)(2.2 x 10-7/.F)

C. 7 . Invar Tapes

Invar is an alloy of nickel and steel. Invar tapes are use:d to obtainmeasurements of greater accuracy than can be ..de with steel tapes,because invar has a very low coefficient of expanion. It has the adddbenefit of being very slow to tarnish from exposure to the atmosphere.However, invar tapes require very careful hadling to prevent twists andkink .

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Page 15: Calibration of Metal Tapes

The load to be applied to an invar tape to maintain the desired tensionis normally 20 lb. A load of 40 lb is used for the higher tension todetermine the AE value (described below). For metric tapes, the normalload is 5 kg. A load of 10 kg is used to determine the AE value.

C.S. AE Value

The AE value (area elongation value) for a tape is determined by firstcalibrating the tape under its norml tension. The load is thenincreased by 10 or 20 lb and one length interval is: reca1ibrated todetermine the length of the tape under the increased tension. The AEfac tor is then computed as:

Q1-QOAE- LnLi - 1. .where AE - cross-sectional area times Young's modulus of elasticity

QO - the lower load applied to the tape (e.g., 10 lb)Qi - the higher load applied to the tape (e. g., 20 lb)La - length of the tape under load QOLi - length of the tape under load Q1

Ln - nominal length of the interval under test

For examle, suppose a 100 foot tape is calibrated from 0 to 100 feetwith a load of 10 lb applied to the tape. Suppose this length was 99.992feet. Suppose the load was increased to 20 1b and the new length wasfound to be 100.004 feet. The AE value is:

(20 lb - 10 1b) 100 feet 1000 lb feetAE - - - 83333 lb(100.004 - 99.992) feet 0.012 feet

It is recommended that the AE value be determined over the longestinterval that is convenient to measure. This minimizes the error in theAE value because of the better readability of the chage in length.

C.9. Weight per Unit Length

The weight per unit length of a tape can be determined as follows:

1. Weigh the tape and reel (or case).

2. Remove the tape from the reel or case and weigh the empty reel (orcase) .

3. Measure the length of any blank ends on the tape and add this tothe measuring length of the tape.

4. Correct for the weight of the loop on the tape. The weight of theloop that is normlly. used on steel tapes is approximtely 2.5 gram.

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Page 16: Calibration of Metal Tapes

The weight per unit length is then computed as:

weight peruni t length -

weight of weight of weightloaded reei empty reel of looplength of tape + length of blank ends

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