calisto brochure & specs (1)
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Technical Specications
ApplicationEarly detection of transformer faults using continuous monitoring of dissolved hydrogen in insulating uids.
Monitoring dissolved carbon monoxide as a key indicator of cellulose degradation (Calisto 2 only).
Continuous moisture monitoring.
Performance
Dissolved gases (H2 and CO) in oil
Measurement technology Proprietary Morgan Schaffer cell
Gas extraction technology Oil-immersed PTFE tubing
Detection range H2: 2 - 50,000 ppmCO: 25 - 100,000 ppm
Accuracy (ref: Morgan Schaffer ISO/IEC 17025
accredited laboratory and True North oil standards)
H2: Greater of ±5 ppm or ±5%
CO: Greater of ±25 ppm or ±15%
Repeatability H2: Greater of ±3 ppm or ±3%
CO: Greater of ±25 ppm or ±10%
Resolution H2: 1 ppm
CO: 5 ppm
Step response (typical conditions) H2: 50% in 60 minutes
CO: 90% in 6 hours
Interference H2: < 0.3% of other gases
CO: < 5% from C2H2, C2H4; < 3% from H2, CH4, C2H6
Moisture (H2O) in oil
Measurement technology Oil-immersed RS sensor
Detection range 2 ppm - saturation, 2 - 100% RS
Accuracy (ref: Morgan Schaffer ISO/IEC 17025
accredited laboratory and Atlantis oil standards)
±3 ppm or ±3% RS
Repeatability ±2 ppm or ±2% RS
Resolution 1 ppm, 1% RS
Step response (typical conditions) 95% in 20 minutes
Reliability
Power interruption protection 250 ms advanced power loss
Expected operating life (EOL) > 15 years
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Operation
Operating temperature range -40 to 55 °C standard
-50 to 55 °C with Insulation Kit.
Cold Start -50 °C
Storage temperature range -40 to 75 °C
Operating oil temperature range -40 to 120 °C
Oil pressure operation range Full vacuum to 40 psi
Operating humidity range 0 - 100% RH
Storage humidity range 5 - 95% RH, non-condensing
Elevation range Up to 4,000 m. Atmospheric pressure compensation.
Construction
Width x height x depth 381 x 483 x 325 mm (15 x 19 x 12.8 in.)
Weight 22.7 kg / 50 lbs
Enclosure Stainless steel 304 gauge 16, lockable
Oil circulation Anti-cavitation reciprocating pump, 10 - 60 ml/min.
Oil ow monitoring Proprietary Morgan Schaffer system
Oil lines (standard) ⅜ in. OD copper with brass compression ttings
Air bubble elimination Proprietary Morgan Schaffer system: Intelligent Bubble Trap
Enclosure temperature conditioning Thermoelectric feedback
Oil temperature conditioning Passive heat exchanger / thermoelectric feedback
Cooling Forced air convection
Safety protection Thermal cut-off fuse, rated at 77 °C over-current protection fuse
Oil sampling External quick-connect port with sampling accessories
Installation
Calibration No calibration required
Maintenance Annual visual inspection
Electrical entry holes (standard) 4 x 22.2 mm / 0.875 in. diameter
Commissioning time 2 hours
Mounting Shock mounts. MS Calisto Mounting Stand recommended
Power requirements 100 - 240 VAC +10% 1), 50 - 60Hz, 1Ø
100 - 220 VDC +10% 1)
320W, Client disconnect breaker 10A minimum
Power conductor size Max. 2.05 mm /AWG 12
Oil supply line length 1.5 - 10.5 m /5 - 35 ft
Oil return line length 1.5 - 10.5 m /5 - 35 ft
1) As per IEC/EN 61010
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Communication and Data
Front panel interface 112 x 16 pixel display, vacuum uorescent, day/night,
3 weather-proof UV-resistant buttons
Local USB 2.0 port (cable provided)
Permanent connection RS-485 port (1,500 V isolation)
RS-232 port (1,500 V isolation)
2 Ethernet ports (1,500 V isolation)
3 independent H2, CO and H
20 analog outputs,
4-20 mA (1,500 V isolation)
Oil temperature analog input, 4-20 mA (1,500 V isolation)
Communication SCADA: Modbus, DNP3 Level 2, Optional IEC 61850 kit integrator: MSSP
(Morgan Schaffer System Protocol)
Measurement alarms Programmable dual-level and trend alarms for H2, CO and H
2O
Alarm relays 5 NO/NC contacts, congurable for set-up, self-test and measurement alarm
conditions (250VAC, 5A; 48VDC, 1.5A)
Data update 8 readings/day, validated H2 and CO
1 reading/minute, continous H2
1 reading/5 seconds, continuous H2O
Data storage 3,000 (1 year)
Interface Software
Calisto Manager TM English, French, Simplied and Traditional Chinese
Local and remote Calisto conguration, maintenance,
data downloads and diagnostic downloads
Tracking network of Calisto, Calisto 2, Calisto 5, and/or Calisto 9 monitors
Database of Calistos, transformers and measurements.
Platforms Windows XP / Vista / Windows 7 / Windows 8 / Windows 10
DGA data management and diagnostics Inside View software integrates DGA data from monitors and
portable analyzers with laboratory oil quality data.
Diagnostic tools for eetwide transformer health management(sold separately).
Regulatory
CE marking Low Voltage Directive 2006/95/EC
EMC Directive 2004/108/EC
WEEE Directive 2002/96/EC, amended 2003/108/EC
RoHS Directive 2002/95/EU
EMC (Electromagnetic Compatibility) IEC/EN 61326
IEC/EN 61000-6-5
FCC part 15 (US)
IEC/EN 61850-3
Class A, ICES-003 (Canada)
Electrical safety IEC/EN 61010IEC/EN 60255-27
Ingress protection IEC/EN 60529, IP56
Mechanical IEC 60255-21-1, Class 1 (Vibration)
IEC 60068-2-27 (Shock)
IEC 60255-21-3 (Seismic)
Shipping
Gross weight 30.8 kg / 67.8 lbs
Packaging (H x W x D) 508 x 584 x 470 mm (20 x 23 x 18.5 in.)
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Head Ofce
8300 Saint-Patrick Street, Suite 150LaSalle, Quebec, Canada H8N 2H1
Tel: 1.514.739.1967 Toll-Free: 1.855.861.1967 Fax: +1 514.739.0434
E-mail: [email protected]
Morgan Schaffer USA
101 Henderson Drive Sharon Hill, Pennsylvania, USA 19079
Tel: 1.215.279.5915 Toll-Free: 1.855.861.1967
E-mail: [email protected]
©2015 Morgan Schaffer Inc. All rights reserved. The MS Morgan Schaffer logo is a trademark of Morgan Schaffer Inc.
www.morganschaffer.com
Accreditation
Morgan Schaffer is ISO/IEC 17025:2005 accredited by the Standards Council of Canada for the testslisted on the scope of accreditation. Morgan Schaffer USA accreditation is forthcoming.Morgan Schaffer is certied ISO 9001:2008
Standard Package
Brass shipping kit
1 x Calisto Manager interface software CD
1 x Calisto Manager User Guide
1 x Calisto/Calisto 2 Installation and Operation Manual
1 x Quick-Connect Oil Sampling Tube
4 x Stainless Steel Shock Mount Assembly (85 Shore A)
50 x Copper Tubing - ⅜ in. OD x 25 ft (7.6 m)
2 x Brass Elbow One-Lok® Tube Fitting, ⅜ in. x ½ in.NPT (Male)
4 x Ferrules One-Lok® Brass, ⅜ in. tube
1 x Thermal Fuse: 77 °C
1 x USB Cable A-B Full Rated 6 ft (1.8 m) long
Options
IEC 61850 Ethernet Communication Kit
Insulation Kit (for -50 to 55 °C operation)
Ethernet Outdoor Connectivity Kit
Fiber Optic Ethernet
Accessories
Stainless Steel ttings and hoses
Morgan Schaffer Calisto Mounting StandInterchangeability Kit (to facilitate future exchange with Calisto 5 or Calisto 9)
Calisto precision oil temperature probe (4-20 mA)
Stainless steel braided ex lines
Quick-connect dust plug
900 MHz radio modem (RS-485)
2.4 GHz radio modem (RS-485)
Warranty
Morgan Schaffer’s Calisto and Calisto 2 monitors are backed by a 30-month standard warranty.
Service and Support
On-site commissioning service and on-site maintenance program available upon request.
Note
Continuous research and improvements may result in specication or appearance changes at any time.
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Technical Specications
Application
Online monitoring of fault gases, air components and moisture in transformer insulating uids.
Technology
Gas measurements Proprietary chromatographic method
Gas extraction Oil-immersed Teon® tubing
Moisture measurements Oil-immersed relative saturation (RS) sensor
Communications Electrical isolation rated for substation environments
Performance
H2
CO CH4
C2H
2C
2H
4C
2H
6CO
2O
2N
2SF
63) H
2O
Lower detection
limit (LDL)
ppm1) 2 ppm, or
2% RS0.5 10 0.2 0.2 0.2 0.2 15 500 2,000 2
Top of range1) ppm Saturation,or 100% RS
20,000 30,000 100,000 100,000 200,000 200,000 100,000 100,000 150,000 2,500
Accuracy2) (LDL plus X% of reading) ppm 3 ppm, or3% RS
X=5 X=5 X=5 X=5 X=5 X=6 X=5 X=15 X=15 X=15
Repeatability (LDL plus Y% of reading) ppm 2 ppm, or2% RS
Y=3 Y=3 Y=3 Y=3 Y=3 Y=4 Y=3 Y=10 Y=10 Y=10
Resolutionat LDL
ppm 1 ppm, or
1% RS0.5 2 0.2 0.2 0.2 0.2 5 200 1,000 2
Measurementinterval
User congurable: 3-hour, 2-hour, 1-hour. Conditional cycle on alarm. 6 seconds
Step response(typical)
In 1 hour: 95% H2; 90% CO, CH
4, CO
2, O
2, N
2; 80% C
2H
2, C
2H
4, C
2H
6; 50% SF
6. 95% in
20 minutes
Shaded area applies to Calisto 9 only; 1) All ppm in mineral oil; 2) Reference: Morgan Schaffer ISO 17025 accredited laboratory and True North/
Atlantis oil standards; 3) Model C900S.
Reliability
Gas management Continuous monitoring of carrier and calibration gas pressure to detect andreport gas leak errors and to predict cylinder replacement time
Enclosure and oil temperature conditioning Improves measurement accuracy and extends the lifetime of internalcomponents
Power interruption protection 250 ms advanced power loss system
Expected operating life (EOL) > 15 years
Operation
Operating temperature range -50 to +55 ºC; cold start -50 ºC
Storage temperature range -40 to +75 ºC
Operating oil temperature range -40 to +120 ºC
Operating oil pressure range Full vacuum to 40 psi
Operating humidity range 0 - 100% RH
Storage humidity range 5 - 95%, non-condensing, with caps installed on the carrier gas manifold (CGM) ports and carrier gas inlet and outlet of the monitor
Elevation range Up to 4,000 m
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Construction
Width x height x depth Instrument: 502 x 489 x 337 mm (19.8 x 19 x 13.3 in.) Carrier gas manifold: 213 x 292 x 122 mm (8.4 x 11.5 x 4.8 in.), plus mounting anges
Weight Instrument: 43 kg / 94.5 lbs
Carrier gas manifold: 5 kg / 11 lbs
Enclosures Instrument: 304 S.S., gauge 16, lockableCarrier gas manifold: 304 S.S., gauge 14, lockable option
Oil circulation Anti-cavitation reciprocating pump, 10 - 60 ml/min.
Oil ow monitoring Proprietary Morgan Schaffer system with low ow error
Oil lines ⅜ in. OD stainless steel
Air bubble elimination Proprietary Morgan Schaffer system: Intelligent Bubble Trap
Enclosure temperature conditioning Thermoelectric feedback
Oil temperature conditioning Passive heat exchanger plus thermoelectric feedback
Cooling Forced air
Equipment protection Thermal cut-off fuse (77 oC), over-current mains fuse
Oil sampling installation External quick-connect port plus sampling accessories
Installation
Calibration On-board NIST traceable calibration gas, automatic calibration
Carrier gas requirements 99.9999% He, 3000 psi maximum
Maintenance Visual inspection every 12 months
Carrier gas replacement every 24 months / Calibration gas replacement every
36 months
Electrical entry holes (standard) 5 x 22.2 mm / 0.875 in. diameter
Commissioning time 5 hours installation, plus 4 - 12 hours before rst readings
Mounting Shock mounts. MS Calisto Mounting Stand recommended
Power requirements (no selection required) 100 - 240 VAC ±10% 4) , 50 - 60Hz, 1Ø, 350W100 - 220 VDC ±10% 4), 350W / 10 A minimum client disconnect breaker
Power conductor size Max. 2.05 mm / AWG 12
Oil supply line length 1.5 - 10.5 m / 5 - 35 ft
Oil return line length 1.5 - 10.5 m / 5 - 35 ft
Communication and Data
Front panel interface English and French
256 x 64 pixel display, vacuum uorescent, day/night
Three weatherproof, UV resistant buttons
Menu functions for readings, alarms, databank, set-up and maintenance
Communication SCADA: Modbus, DNP3 Level 2, Optional IEC 61850 kit
Time Synchronization: SNTP
HTTP: Calisto Web Server Integrator: MSSP (Morgan Schaffer System Protocol)
Local communication port USB 2.0 (cable provided)
Isolated communication ports(5 kV impulse, 2.6 kVAC)
RS-485, RS-232, Ethernet
Isolated analog ports (5 kV impulse, 2.6 kVAC) 10 assignable 4-20 mA outputs (5 for Calisto 5)
3 assignable 4-20 mA inputs
Measurement alarms Programmable dual-level and trend alarms for all readings
Relay outputs
(250VAC, 5A; 48VDC, 1.5A)10 NO/NC contacts (5 for Calisto 5) assignable for set-up, self-test and
measurement alarm conditions
Data storage 6 years
Self diagnostics 192 error codes with intuitive descriptions and recommended client actions
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Interface Software
Calisto Manager TM English, French, Simplied and Traditional Chinese
Local and remote Calisto conguration, maintenance, data downloads and
diagnostic downloads
Tracking network of Calisto, Calisto 2, Calisto 5, and/or Calisto 9 monitors
Database of Calistos, transformers and measurements.
Platforms Windows XP / Vista / Windows 7 / Windows 8 / Windows 10
DGA data management and diagnostics Inside View software integrates DGA data from monitors and portableanalyzers with laboratory oil quality data.
Diagnostic tools for eetwide transformer health management
(sold separately).
Regulatory
CE marking Low Voltage Directive 2006 / 95 / EC
EMC Directive 2004 / 108 / EC WEEE Directive 2002 / 96 / EC, amended 2003 / 108 / EC
RoHS Directive 2002 / 95 / EU
EMC (Electromagnetic Compatibility) IEC/EN 61326
IEC/EN 61000-6-5
IEC/EN 61850-3
FCC part 15 (US) Class A, ICES-003 (Canada)
Electrical safety IEC/EN 61010
IEC/EN 60255-27
Ingress protection IEC/EN 60529, IP 56
Shipping
Gross weight Instrument: 49 kg / 107 lbs
Standard accessories: 10 kg / 22 lbs
Packaging Instrument: 600 x 584 x 410 mm (24 x 23 x 16 in.)Standard accessories: 510 x 510 x 254 mm (20 x 20 x 10 in.)
Options
IEC 61850 Ethernet communication kit Dissolved SF
6 monitoring and alarms (Model C900S)
Ethernet outdoor connectivity kitFiber Optic Ethernet
Accessories
Morgan Schaffer Calisto Mounting Stand
Calisto precision oil temperature probe (4-20mA)900 MHz radio modem (RS-485)
2.4 GHz radio modem (RS-485)
Warranty
Morgan Schaffer’s Calisto 5 and Calisto 9 monitors are backed by a 30-month standard warranty.
Service and Support
On-site commissioning service and on-site maintenance program available upon request.
Note
Continuous research and product improvements may result in specication or appearance changes at any time.
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Comparison Table
Head Ofce
8300 Saint-Patrick Street, Suite 150 LaSalle, Quebec, Canada H8N 2H1
Tel: 1.514.739.1967 Toll-Free: 1.855.861.1967 Fax: +1 514.739.0434
E-mail: [email protected]
Morgan Schaffer USA
101 Henderson DriveSharon Hill, Pennsylvania, USA 19079
Tel: 1.215.279.5915 Toll-Free: 1.855.861.1967
E-mail: [email protected]
www.morganschaffer.com
Accreditation
Morgan Schaffer is ISO/IEC 17025:2005 accredited by the Standards Council of Canada for the testslisted on the scope of accreditation. Morgan Schaffer USA accreditation is forthcoming.Morgan Schaffer is certied ISO 9001:2008
Calisto Calisto 2 Calisto 5 Calisto 9
Hydrogen (H2)
Carbon monoxide (CO)
Methane (CH4)
Acetylene (C2H
2)
Ethylene (C2H4)
Ethane (C2H
6)
Carbon dioxide (CO2)
Oxygen (O2)
Nitrogen (N2)
SF6 gas (Model C900S)
Moisture
Programmable alarming
Oil ow monitoring
Compatible mounting
3-hour sampling
1-hour sampling
Real-time on hydrogen
All Duval Triangle* gases
All DGA Diagnostic* gases
DNP3 & Modbus
IEC 61850 protocol (optional)
CE marked-FCC compliant
IP 56 enclosure
*Additional software required, such as Morgan Schaffer’s Inside View.