camoplast utv t4s · 2016. 12. 9. · sxs owner's manual as needed. when purchasing either a new or...

CAMOPLASTUTV T4S

USER

TRACK SYSTEM

1099-01-1125 - VERSION BMANUAL

FOR SXS

2015

Camoplast Solideal Inc.4162, Burrill - Local A

Shawinigan, (Québec) G9N 6T6 CANADA

E-mail: [email protected]: www.camoplastsolideal.com

IMPORTANTThe Camoplast UTV T4S, from Camoplast Hi-Performance Tracks,are first and foremost designed to provide the best performancein terms of traction and floatation in conditions of extreme terrainsuch as deep snow and mud. The track are also designed forside–by-side type vehicles that can ride at a maximum speed of 40km/h (about 70 km/ h on speedometer). Exceeding this speedwhen the terrain conditions are dry can cause premature wear andor major breakdowns on the track system. If breakage occurs dueto excessive speed, damage will not be covered under normalwarranty. It is the user's responsibility to abide by these terms ofuse.

IMPORTANTPlease read carefully each part of this document as well as modelspecific Installation Guidelines prior to assembling, installing andusing the track system.

IMPORTANTThe way the Camoplast Hi-Performance Tracks UTV T4S tracksystem is used has a direct link with the longevity of the systemcomponents. Sportive driving, rapid direction changes andrepeated fast turns (more specifically on power steering vehicles)are not advised. These manners of driving increase the risk ofderailing and can cause premature wear and or major breakdownson the track system which will not be covered under normalwarranty.

Original noticeTranslations in other languages available at www.camoplastsolideal.com

® and MC are trademarks of Camoplast Solideal Inc.All rights reserved. ©2015 Camoplast Solideal Inc.

Printed in Canada.

TABLE OF CONTENTS

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4HINTS AND TIPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4INSTALLED ON-VEHICLE DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5USER NOTICE AND DISCLAIMER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6USING THE SxS WITH TRACKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8INSTALLATION, REMOVAL AND RE-INSTALLATION . . . . . . . . . . . . . . . . . . . 19ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23INSTALLATION OF A RUBBER TRACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41BREAK-IN PERIOD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44REPLACEMENT OF A WHEEL WITH EXTRACTOR . . . . . . . . . . . . . . . . . . . 45TENSIONER ALIGNMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47MAINTENANCE SCHEDULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58TORQUE SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71WEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 722-YEAR LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81SERIAL NUMBER LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82TECHNICAL SUPPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83’’CE’’ DECLARATION OF CONFORMITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

1099-01-1125- VERSION B

INTRODUCTION

INTRODUCTION

Thank you for choosing UTV T4S, a CamoplastHi–Performance Tracks SxS Track System, (hereinafterreferred to as the "System"). You have made the right choice.This system will provide you with all the traction, performanceand durability you require for recreational or work purposes andallows for operation in winter conditions as well as fall andspring conditions. This track system for side-by-side utilityvehicle (hereinafter referred to as the "SxS") providesexceptional floatation with very low ground pressure. Its stronglightweight steel frame, its internal sprockets adapted to thevehicle’s capacity, and its track specifically designed for SxS,make it the best system on the market.

SAFETY

This guide uses the following symbols to emphasize particularinformation :

CAUTION: Indicates a potentially hazardous situation which, ifnot avoided, may result in damage to vehicle and track systemcomponents.

NOTE: Indicates supplementary information.

� WARNINGIndicates a potentially hazardous situation which, if notavoided, could result in death or serious injury.

1

SAFETY

2

WARNING STICKERSOn track system frames, you will find the warning stickersshown in the illustration below. Read the stickers carefully andunderstand them before using the track systems. They containimportant information about safety and proper operation of thetrack systems.

Do not remove the warning stickers from the frame. If asticker is damaged, have it replaced by an authorizedCamoplast Hi–Performance Tracks dealer.

GENERAL WARNING

SAFETY

TENSIONER WARNING

TENSIONER BOLT WARNING - If track tension adjustment is required,do not loosen the tensioner assembly bolt under any circumstance. Thebolt is used to assemble and align the tensioner with the frame.Tensioner re-alignment is necessary if this bolt is loosened.

USER MANUAL - Every user must read theUser Manual before attempting to operate avehicle equipped with track systems. If tracksystems are sold or in any way tranferred toa new user, the User Manual must also betransferred to the new user.

MOVING PARTS - Hands or fingers caughtbetween moving parts of the equipmentpresent a danger to life or limb. Turn motoroff before servicing track systems.

"MAINTENANCE SCHEDULE" SECTIONOF USER MANUAL - Follow instructionscontained in the Maintenance Schedulesection of the User Manual to ensure safeand long–lasting operation of track systems.

3

GENERAL INFORMATION

4

GENERAL INFORMATION

All figures, information or photos presented in this documentare up to date at the time of publication. However, they maychange without notice.

Read and follow indications of the SxS user manual andinstallation guidelines carefully. Their contents remainsapplicable after installating of the System.

This document should be read by every person who drives theSxS equipped with the System.

This document is an integral part of the System. Pass it alongto any new System owner.

Consult legal authorities where you drive your SxS equippedwith the System before usage to ensure that you respect allapplicable laws and regulations.

SxS track systems are designed to reduce ground pressureand increase vehicle traction. However, during normaloperating conditions, vehicle speed will be reduced, comparedto a wheeled vehicle.

HINTS AND TIPS

Before leaving for an excursion, make sure you have thefollowing within arms reach: 13 mm, 14 mm, 15 mm, 16 mm,17 mm, and 19 mm wrenches and sockets, an axe, a shovel, atow cable, a lifting jack and an adjustable wrench.

Generally, the slower you go, the better the traction will be.

For riding on excursions on unknown or remote terrain, makesure you have a cellular phone or satellite phone, a first aid kitand spare parts in your possession.

When driving off trails, always be cautious to the presence ofhidden obstacles.

When driving in deep snow, do not intentionally spin the track(tracks keep on turning while the vehicule does not).This couldcause the vehicle to get stuck.

INSTALLED ON-VEHICLE DIMENSIONS

5

INSTALLED ON-VEHICLE DIMENSIONSInstallation of track systems on a vehicle creates offsets inlength, height and width. These offsets are illustrated in thefigure below and their dimensions are specified in theaccompanying table.

1 Offset (length)Front: 26.5 in (673 mm)

Rear: 35 in (889 mm)

2 Offset(width)

Polaris: 8 in (203 mm)

John Deere & Kubota: 7.5 in (190 mm)

Other models : 7 in (178 mm)

3 Offset(height) Original tire: 26 in 3.5 in (89 mm)

USER NOTICE AND DISCLAIMER

6


The Camoplast UTV T4S System was initially designed to beused in winter conditions and was then adapted to be used infall and spring conditions.

This document holds important information regarding driving anSxS equipped with the Camoplast UTV T4S System byCamoplast Hi-Performance Tracks. It is mandatory that everyuser takes the time to carefully read, understand and thenconsult this reference manual and user guide as well as theSxS owner's manual as needed. When purchasing either a newor used track System, the user must obtain all documentationrelated to the System, including manuals and guides related tothe SxS on which the System is installed. If need be, contactthe Camoplast Hi-Performance Tracks products dealer nearestto you to obtain any additional information. You may alsoconsult the Camoplast Solideal Web site at www.camoplastsoli-deal.com and contact our technical support by email [email protected].

Camoplast Hi-Performance Tracks believes that there arecertain risks related to the installation and use of the System.Our experience shows that the System is safe. However, theuser must be aware of the risks related with driving a SxS withthe particularities of this type of System. The SxS driver must,at all times, respect all applicable laws and regulations, theindications of the System manufacturer and the indicationsfrom the vehicle manufacturer fixed by law, namely when agerestrictions exist and SxS base equipment is required(headlights, flashers and brake lights, rearview mirror, etc.).The user must always wear adequate safety equipment, suchas a helmet, safety glasses (or visor), protective clothing, bootsand gloves. It is understood that driving while impaired orintoxicated presents a danger for the SxS user and others andis against the law.

The System consists of many moving parts, includingtransmission wheels. If an object lodges itself or becomesjammed into the System and blocks the track, it is mandatory tostop the engine and the vehicle and apply the security brakebefore removing object said. By avoiding to do so, the userexposes himself to sudden movement of the SxS or tobreakage of a part or component coming from the System,which could cause severe injuries. It is also very important towear full length clothing and always avoid hanging or stringyaccessories.

Driving a SxS equipped with such a System requires particularprecautions and a knowledge of proper driving techniques ofsuch vehicles. An evaluation by the user of the conditions andterrain (state of the ground, grade of hill, density of snow, etc.)is equally essential.


A SxS equipped with a System cannot compete and/or be usedto perform stunts, acrobatics or other exploits, as these couldresult in loss of control or severe injuries.

Insufficient knowledge of a SxS during down hill riding, climbsand crossing of obstacles and turns can result in tipping or rollover, and can cause severe injuries.

Carrying a passenger, a load or attaching a tow can cause theSxS to be less stable, and affect driveability. Unless otherwiseprescribed by law and by the SxS manufacturer, you must notcarry a passenger, loads or tow any objects.

The installation of a System:

• Increases ground clearance.• Changes the center of gravity.• Increases the SxS width and weight.• Reduces ground pressure.

These parameters will effectively change driving characteristicsof a SxS equipped with the System.

Consequently, it is highly recommended that the user adapthis driving style in function of the new characteristicsmentioned above. The driver must always use caution whenhe crosses obstacles, circulates through narrow paths, meetsvehicles coming in the opposing direction, etc.

As it was designed, the System will considerably reduce theSxS top speed and can falsify the speedometer. Generally, theSystem transmission wheel diameter is less than that of the tire.Therefore, the vehicle speed will be less than that actuallydisplayed. Whether the SxS is equipped or not with the System,users must always adapt the speed to actual driving conditions.Users must never exceed speed limits or drive faster than theircapacities allow. Excessive speed remains one of the maincauses of severe accidents on SxS.

Camoplast Hi-Performance Tracks is proud to offer SxSconversion kits within its wide range of products. SxS TrackSystems are not only reliable, but safe. However, there are risksinherent to driving a SxS equipped with the System. It is there-fore very important that any driver familiarizes himself withproper driving techniques of a SxS equipped with a System,and that he adapts his driving to his level of experience andcontinually evaluates operating conditions and terrain to safelyand efficiently make the best of these CamoplastHi–Performance Tracks SxS track systems.

7

USING THE SxS WITH TRACKS


When using a vehicle equipped with track systems, it isimportant to observe the safety recommendations. As driving avehicle equipped with track systems is different from driving avehicle with wheels, it is strongly recommended that the safetyguidelines provided below are followed to prevent anyaccidents and serious malfunctions that could affect theoccupants, the vehicle or the track systems from occurring.

NOTE: Non-compliance with usage recommendations can lead to awarranty claim refusal.

Pre-use verification

� WARNINGBefore each ride make sure that the wheels and movingparts of the system are free and that they are not frozen orstuck on the frame.

8


Steep descents

� WARNINGIt is not advisable to change direction during steepdescents. This can lead to a serious malfunction of theSxS’s steering system and track systems. During a steepdescent, it is advisable to keep the handlebars in a forwarddirection and to begin turning when the SxS is on flatground, thus to avoid subjecting the components of thevehicle and the system to any high stress.

9


Descending and being stuck in reverse

� WARNINGIf the rear track systems get stuck in the snow, avoidmoving or towing the vehicle in reverse to ease it from itsposition, as this could lead to a malfunction of the systems.If possible, move it in the forward direction to free it fromthe snow. It is advisable to remove the snow from the top ofthe rear track systems and to compact it using your feet,behind the systems to dislodge the track. Shovellingremains the best alternative in this situation.

10


Towing a vehicle out of the snow

� WARNINGIf your vehicle must be towed out of the snow, never tow itin the direction in which it sank. Tow the vehicle in thedirection of the trail it left as it became stuck.

11


Driving over an obstacle

Driving over a steep ridge

� WARNINGIt is not advisable to attempt to drive over an obstacle, suchas a tree trunk, big rock or steep ridge that could lodgeitself between the front and the rear track systems andimmobilize the vehicle. The best option remains to bypassthis type of obstacle.

12


Driving over an obstacle taller than 30 cm [12 in]

� WARNINGIt is not advisable to attempt to drive over an obstacle tallerthan 30 cm [12 in], such as a tree trunk, stump or big rock. Ifthe situation occurs, insert a log or a rock to lower theheight of the obstacle and facilitate driving over theobstacle.

13


Exceeding the anti-rotation stroke on rough terrain

� WARNINGNever exceed anti-rotation stroke of the front and rear tracksystems, system or vehicle faillure may occur. It isrecommended to drive on a surface on which the tracksystem is always fully supported.

14


Sharp turns in locked 4x4 mode

NOTE: Somes vehicles do not have unlocked 4x4 mode on the reardifferential. These vehicles should avoid the situation describedabove and take wider turns instead.

� WARNINGNever do sharp turns in locked diffential 4x4 mode on asticky terrain without lubrication. The track system isdesigned to slip into the drive system, keeping the vehiclefrom being overloaded.

15


Jumping

� WARNINGJumping with vehicles equipped with track systems is notrecommended. These systems were not designed to carryout this type of operation. A SxS equipped with the Systemmust never be used for the following activities: races,rallies, jumps, stunts, acrobatics or any other extremeapplications.

16


Location of the towing cable

Special recommandations

� WARNINGIf your vehicle must be towed out of the snow, do notsecure the cable on the track systems to tow the vehicle,the towing cable must be fixed on the vehicle frame.

� WARNINGNever exceed vehicle cargo and tow capacity specified byyour vehicle manufacturer on any type of terrain.

� WARNINGIn loaded / working mode (100 kg and over) reducesignificantly your speed and be extra careful on roughterrain.

� WARNINGReduce your speed at all times; track systems installed ona vehicle do not have the same absorbtion capacity as tires.

� WARNINGAlways operate in 4x4 mode, this significantly reducespossibility of derailling in any conditions.

� WARNINGIt is the driver’s responsibility to verify that the air intake ofthe vehicle is well adapted to weather conditions and is notblocked by snow accumulation.

� WARNINGThe driver must remain vigilant and cautious at all times.Snow and mud can hide dangerous obstacles.

17


� WARNINGWhen travelling in groups, people following vehiclesequipped with track systems should by warned, as trackscan propel dangerous objects. Be especially cautious on“rocky” trails.

� WARNINGAdapt your driving style to surrounding conditions(weather, traffic, etc.) and to your driving abilities.

� WARNINGAllow for a greater braking distance and periodically applythe brakes while driving to prevent ice buildup on brakecomponents.

� WARNINGAlways follow the SxS manufacturer's safety rules andrecommendations regarding, for exemple passengerstransportation, maximum loads, etc.

� WARNINGIt is the driver’s responsibility to follow the recommendedscheduled maintenance further described in this manual.

18

INSTALLATION, REMOVAL AND RE-INSTALLATION


Always follow good shop practices. The place where you will beworking must be security, clean, bright and well ventilated. Ifyou are to use a floor jack, never use it as a stand. Always useappropriate stands. To avoid vehicle movement duringoperations, place blocks behind wheels that remain in contactwith the ground. These recommendations also apply whenremoving parts.

Read this manual before proceeding with the installationwork. Read Installation Guidelines included with theSystem for installation instructions dedicated to your SxSmodel.

When the system is removed and when the wheels arereinstalled on vehicle, make sure that you reinstall all thecomponents of origin (wheels, guards, etc.) such as theywere in the initial condition on the vehicle.

� WARNINGNever place parts of your body under the vehicle unless it issecurely placed on appropriate stands. Severe injuriescould occur if the vehicle collapses or moves. Do not use alifting device as a secure stand.

� WARNINGBefore beginning the installation, ensure you that thevehicle is immobilized and that the engine is stopped.

� WARNINGTo avoid any possibilities of burn, leave time at the engineand the exhaust to cool before beginning the installation ofthe system.

19


InstallationExecute all tasks described in Installation Guidelines of thevehicle model. Then, proceed to adjust the angle of attack,alignment and track tension as described in this manual. Testdrive and the adjustments must be verified second time afterthe first use, re-adjust as required.

RemovalCAUTION: Leaving anchor brackets attached to suspensionarms while the SxS rides on wheels can result in gravedamage to the vehicle. Never leave on the vehicle componentsother than the skid plate and foot rest reinforcement parts.

� WARNINGTo avoid any injury during the manipulation of the systems,we recommend you manipulate the systems in placesindicated in the figure below .

20


At the front: Unbolt top (1) and bottom (2) part of anchor bracket assembly and remove it from the suspension arm.

NOTE: Leave anchor bracket (2) attached to the stabilizing rod (3).

Figure 1

• Remove track systems.• Re-install wheels.

At the rear on an independent suspension:

• Same procedure as the front.

At the rear on a rigid axle suspension:

• Unbolt anti-rotation arm from the skid plate under thevehicle or from any other anchor point on the vehicle.

NOTE: Leave the skid plate in place.

• Remove track systems.• Re-install wheels.

21


Re-installationAlways clean wheel hubs on the SxS before installing wheels ortrack systems.

Figure 2

NOTE: Clean wheel hubs.

• Re-install track systems at the rear.

• Re-install track systems at the front.

• Tighten fasteners in a criss-cross sequence to thetorque specification recommended by themanufacturer.

• Verify track tension. Adjust if required.

• Verify angle of attack. Adjust if required.

• Verify alignment. Adjust if required.

NOTE: For more information on installation procedures, refer to the“Installation Guidelines” specific to your vehicle model.

22

ADJUSTMENTS

23

ADJUSTMENTS

NOTE: To make the following adjustements, position the vehicle on aflat and level surface

Angle of attack for front track systems

To obtain the correct angle of attack on front track systems,perform the following:

• Orient the steering wheel and the track systemsstraight ahead

• Temporarily apply pressure to the front of the track tomake sure that it stays flat on the ground

IMPORTANTVerifying your adjustments on the system is mandatoryafter the first use of the vehicle, the track tension,alignment and angle of attack of the each track systemsmust be re-verified. Bad adjustments can decrease theperformance of the system and create premature wear ofcertains components

ADJUSTMENTS

• Stabilizing arm (1) must be attached to the front anchorbracket (2) installed on the vehicle. See Figure 3.

Figure 3

• Position a flat bar on top of rear wheels of front tracksystem and measure from the ground up to flat bar asshown on Figure 4.

NOTE: Before each measurement, temporarily apply light pressure tothe front of the track to make sure that it stays flat on the ground.

Figure 4

24

ADJUSTMENTS

25

• Loosen jam nut (1). Adjust length of rod end (2) byrotating the steering limiter support plate on (3) thestabilizing arm. Use a 30 mm [1 3/16 in] wrench torotate support plate to obtain 308 mm [12 1/8 in]above the ground. Refer to Figure 5.

NOTE: On front track systems, the stabilizing arms incorporate asteering limiter support plate which is bended (3). This plateshould be positioned inwards, towards the vehicle.

.

Figure 5

• When angle of attack is correctly set, tighten the jamnut (1) back against the stabilizing arm to 40 N•m[30lb•ft] of torque. See Figure 6.

NOTE: Follow the recommended torque when tightening the jam nut.Overtightening the nut might damage the rod end’s threadedshaft.

Figure 6

ADJUSTMENTS

Basic Tuning (front track systems):

• An adjustment of more than 308 mm [12 1/8 in],measured with the flat bar, provides easier steering butproduces a wobbling effect at high speed.

• An adjustment of less than 308 mm [12 1/8 in],measured with the flat bar, results in harder steeringand more stability at high speed.

NOTE: Once adjustment of the angle of attack on the front systems iscompleted, verify once again to confirm the adjustment.

Figure 7

26

ADJUSTMENTS

27

Angle of attack for rear track systemsTo obtain the correct angle of attack on rear track systems,perform the following:

Vehicles with rigid axle or trailing arm suspensionCAUTION: Some vehicles require a particular adjustment.Refer to the “Installation Guidelines” specific to your vehiclemodel to confirm the correct adjustment.

• Stabilizing arm (1) must be attached to track systemand to rear anchor bracket (2) installed on vehicle. SeeFigure 8 and Figure 9.

Figure 8

Figure 9

ADJUSTMENTS

• Loosen the nut (1) compressing the spring of thestabilizing rod. See Figure 10.

Figure 10

• Set the nut (2) to obtain a distance of 19 mm betweennut and stabilizing arm guide as shown on Figure 11.

Figure 11

NOTE: Use the wide part of the adjusting template provided with thestabilizing arm to make the adjustment.

28

ADJUSTMENTS

• Turn nut (1) until it comes in contact with the spring,then compress the spring by turning the nut 1 1/2 turns.See Figure 12.

Figure 12

• IMPORTANT: Double-check the 19 mm minimumdistance between nut and stabilizing arm guide.Re–adjust as needed. See Figure 13.

NOTE: Use the provided template to double-check the adjustment.

Figure 13

29

ADJUSTMENTS

30

Vehicles with independent suspension (IS)

• Stabilizing arm (1) must be attached to the rear anchorbracket (2) installed on the vehicle. See Figure 14.

Figure 14

• Loosen anti-rotation bracket bolts (1) and (2) to allowthe anti-rotation retainer (3) to rotate on its axis. SeeFigure 15.

Figure 15

ADJUSTMENTS

• Loosen jam nut (1). Rotate the stabilizing arm to adjustlength of rod end so that no pressure is applied to therubber cone. (2). Refer to Figure 16.

Figure 16

• Position the anti-rotation retainer at 90o (perpendicular)with the stabilizing rod. Tighten the two anti-rotationbracket mounting bolts (1 and 2) to 50 N•m of torque.Refer to Figure 17.

Figure 17

31

ADJUSTMENTS

• Turn stabilizing arm nut to adjust length of rod end (1)and get rubber cone (2) to apply light pressure onanti–rotation retainer (3). See Figure 18.

Figure 18

32

ADJUSTMENTS

• Re-tighten jam nut (1) to 40 N•m [30 lb•ft] of torque whenadjustment is complete. See Figure 19.

NOTE: Follow the recommended torque when tightening the jam nut.Overtightening the nut might damage the rod end’s threadedshaft.

Figure 19

NOTE: Once adjustment of the angle of attack on rear systems iscomplete, verify once again to confirm the adjustment setting.

Basic tuning (Rear track systems):

• The adjustment is incorrect when the stabilizing arm’srubber cone is compressed and deformed. Thestabilizing arm’s spring is then difficult or impossible toturn by hand.

33

ADJUSTMENTS

34

Alignment Parallelism must be adjusted with the SxS on the ground,driving the vehicle forward about 3 m [10 ft] and measuringtoe–in distance. Refer to Figure 20.

NOTE: Every time the measurement has to be verified, drive in reverse,then, drive forward again on about 3 m [10 ft].

NOTE: Verify condition of the steering system components beforeadjusting parallelism. Damaged components can preventproper adjustment and impair good operation of the system.

Figure 20

Dimension A: represents the distance between the inner front tires.

Dimension B: represents the distance between the inner back tires.

A - B = 0 to 3 mm [1/8 in]

Dimension A must be equal to or greater thanDimension B without exceeding 3 mm [1/8 in].

ADJUSTMENTS

NOTE: It is easier to begin the parallelism adjustment when theadjustment is open (Measure A - Measure B = positive) thanwhen it is closed (Measure A - Measure B = negative). Startingwith an open setting in the parallelism provides a higher degreeof precision in the adjustment.

Figure 21

Method of adjustmentTo adjust the SxS’s steering system, first, loosen coupling rodnut (1), screw or unscrew the coupling rod (2) an equal numberof revolutions on both sides of the vehicle. See Figure 21.

NOTE: Before loosening a coupling rod nut (1) on the vehicle's steeringsystem, remember that some nuts have reverse threads. Makesure to unlock the nut in the proper rotational direction.

NOTE: The parallelism adjustment of the front track systems is veryimportant and has a direct link with the longevity of the systemcomponents. Users must follow attentively the adjustment andverification recommendations of this manual.

NOTE: Once the parallelism adjustment of the front track systems iscompleted, verify once more to confirm the adjustment setting.

35

ADJUSTMENTS

36

Measure A: Measure the distance between the front insideØ241 mm tires of the front track systems. See Figure 22, Figure23 and Figure 24.

Figure 22

Figure 23 ( Distance between the front tires)

Figure 24

ADJUSTMENTS

37

Measure B: Measure the distance between the rear inside 241mm tires of the front track systems. See Figure 25, Figure 26and Figure 27.

Figure 25

Figure 26 ( Distance between the rear tires)

Figure 27

ADJUSTMENTS

38

Rubber track tension

Figure 28

Loosen jam nut (1) and turn adjusting nut to set track tension.See Figure 29.

Figure 29

� WARNINGThe tensioner assembly bolt must never be loosened whenadjusting the track tension. This bolt is designed forassembly and alignment of the tensioner with the frame.The tensioner must always be realigned when this bolt isloosened.

ADJUSTMENTS

The table below shows the force (1) applied and thedeflection (2) which must occur to correctly set track tension.Refer to Figure 31.

NOTE: The track tension testing tool shown below in Figure 30 can bepurchased through an authorized Camoplast Hi-PerformanceTracks dealer. The part number is 2000-00-3125.

Figure 30

Figure 31

Track Force DeflectionFront 11 kg [24 lb] 19 mm [¾ in]Rear 11 kg [24 lb] 19 mm [¾ in]

39

ADJUSTMENTS

Basic tuning

• A higher rubber track tension reduces the risk of“derailing” and reduces drive “ratcheting”.

NOTE: Track tension set too high could cause premature wear onsystem components and is therefore not recommended

• A lower rubber track tension provides better traction, asmoother ride and better fuel economy .

Final checkRide at slow speed on a distance of about 1.5 km [1 mile].Re–adjust as required.

40

INSTALLATION OF A RUBBER TRACK


Proceed as follows:

• Set track tensioner to minimum position. See Figure 32.

Figure 32

� WARNINGThe tensioner assembly bolt must never be loosened whenadjusting the track tension. This bolt is designed forassembly and alignment of the tensioner with the frame.The tensioner must always be realigned when this bolt isloosened.

41


• Remove the two 241 mm tires (1) on track tensioner.See Figure 33.

Figure 33.

• Follow the indication molded on the track to install thetrack in the right direction. See Figure 34.

NOTE: Rear tracks can be installed in both directions of rotation. Forfront track installation, follow the direction of installation indicatoron the track.

Figure 34.

42


• Install the rubber track. See Figure 35.

Figure 35• Re-install the 241 mm tires (1). See Figure 36.

Figure 36

• Adjust track tension. Refer to “Rubber track tension”section on page 38.

43

BREAK-IN PERIOD

BREAK-IN PERIOD

During the break-in period (4 hours or 80 kilometers), followthese recommendations:

• Avoid running under dry and clean conditions. (Forexample: asphalt, hay or straw field, etc).

• Start sharp turns at very low speed: (10 km/h maximumreal speed).

A GOOD break-in period must be done in a lubricatedenvironment such as water, mud, snow, soft soil, sand, dust,etc.

A BAD break-in period can generate smoke, odors of burnedrubber as well as plastic deposits on the sprocket and/or theframe.

� WARNINGA break-in period is necessary to allow the components ofthe system to settle and adjust themselves to each other.

1ST HOUR 2ND HOUR 3RD HOUR15 km/h MAX 25 km/h MAX 35 km/h MAX

REAL SPEED REAL SPEED REAL SPEED

VISUAL INSPECTION X X X XTRACK TENSION X XANGLE OF ATTACK X XALIGNMENT X XBOLT TORQUE - ANCHOR BRACKET SYSTEMS X

VERIFICATION INSTALLATION

BREAK-IN PERIOD

44

REPLACEMENT OF A WHEEL WITH EXTRACTOR


Use Camoplast extractor #2000-00-1050 (Figure 37), and thefollowing procedure to make the replacement:

Figure 37

• In cases where the wheel is difficult or impossible toremove by hand, use extractor tool to remove it.

• Remove rubber cap from the wheel.

• Loosen bolt and simply pull wheel out.

� WARNINGDo not use impulse tools to remove wheels.

45


• Place extractor under wheel as shown on Figure 38.Then turn the threaded rod to remove the wheel.

.

Figure 38

• Hit the end of the threaded rod to shake the wheelloose. Check to see if the rod needs tightening. Repeatuntil wheel is loose.

• Clean wheel shaft et wheel bearing surface.

• Grease. See LUBRIFICATION section (wheel seal andwheel shaft).

• Insert the new wheel on the shaft until it reaches theshoulder.

46

TENSIONER ALIGNMENT

TENSIONER ALIGNMENT

Use Camoplast alignment tool #2000-00-1999 (item 1 on Figure39) to align tensioner by means of the following procedure:

Attach the alignment tool to wheel axle nearest to tensionerassembly using the provided tie wraps (2). Refer to Figure 39.

Figure 39

� WARNINGIncorrect alignment of the tensioner will lead to abnormalwear of the track system guiding components and increasethe risk of track derailing. Follow closely the next steps toalign the tensioner.

47

TENSIONER ALIGNMENT

Position tensioner wheel axle ends in the corner notches (1) ofthe tool. Attach alignment tool to the track system frame usingthe provided tie wraps (2) Refer to Figure 40.

Figure 40

Figure 41

� WARNINGMake sure that the wheel axle ends are seated on all 4surfaces of the alignment tool.

48

TENSIONER ALIGNMENT

49

IMPORTANT: If the wheel axles are not perfectly seated on thealignment tool surfaces, pivot the tensioner to adjust theposition. Refer to Figure 42.

Figure 42

Tighten tensioner nut to 33 N•m [24 ft•lb] of torque. Refer toFigure 43.

Figure 43

� WARNINGMake sure the wheel axle ends are well seated on all 4surfaces of the alignment tool before tightening thetensioner assembly in its final position.

TENSIONER ALIGNMENT

Final check

Residual play in the tensioner assembly must be distributedequally on both sides.

Check play by removing the two nylon tie wraps installed on thefront wheel axle. Keep one end of the axle against thealignment tool, rotate tensioner assembly by hand and evaluategap (A) between axle and tool. Check gap (B) on the other side.Total play must distributed equally on both sides. Refer toFigure 44

Figure 44If play is only on one side, realign the tensioner assemblyuntil residual play is equally distributed on both sides.

Remove alignment tool from track system frame whenalignment is satisfactory.

A = B

� WARNINGAfter tightening bolt and before removing the alignmenttool, doublecheck alignment of tensioner assembly. Ifalignment is not satisfactory, repeat prededing steps untildesired result is achieved.

50

MAINTENANCE SCHEDULE


NOTE: Camoplast Hi-Performance Tracks recommends not using abrake cleaning solvent to clean the track system. This maydamage sealing components and stickers.

The maintenance schedule has been established inorder to provide optimum durability for your tracksystems. The type of usage and the conditions inwhich the track systems are used, have a directbearing on the frequency of maintenance actions toperform. After inspection of your track systems, youwill be able to determine if the recommendedmaintenance intervals are correct or to adjust themas needed.

For optimum performance and maximum durability, please referto the maintenance chart on the following page:

For more details on the maintenance program, consultMaintenance specifications on page 53.

� WARNINGDo not insert hands or feet into or near the System unlessthe engine is off, and the vehicle is stopped with thesecurity brake engaged.

� WARNINGRegular inspection, adjustment and lubrication of the tracksystems is essential to their good running order and safeoperation. The user is responsible for maintaining andregularly adjusting their track systems. The “Maintenance”section provides the necessary information to performadequate maintenance on the track systems.

� WARNINGFailure to do regular maintenance at the prescribedintervals and perform the preventive adjustments indicatedin the maintenance schedule can result in premature wearand important breakage on the track systems that will notbe covered under the warranty. The user is responsible tofollow the maintenance schedule provided by themanufacturer.

51


INIT

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52


Maintenance - Tasks

• Inspect: Component(s) must be examined with care. If ananomaly is noticed, the malfunctioning component(s) mustbe repaired or replaced.

• Clean: Component(s) must be cleaned of any dirt, dust orcontaminant liable to impair the proper operation of the tracksystem.

• Adjust: Component(s) must be adjusted or re-adjustedaccording to the manufacturer’s adjustmentrecommendations. Refer to the relevant section of the UserManual.

• Lubricate: Component(s) need to be lubricated according tothe manufacturer’s recommendations. Refer to the relevantsection of the User Manual.

• Replace: Component(s) must be replaced to avoid seriousbreakage.

Maintenance - Specifications

System

• Visual inspection: Visually inspect each track system todetect any defect or anomaly that can impair properfunctioning of the systems.

• Adjustment : Perform or verify the attack angle adjustmentson the systems according to the manufacturer’srecommendations. Refer to the “Adjustments” section of theUser Manual on page 23.

• Vehicle alignment: Make or verify the adjustments (vehiclealignment) on the systems according to the manufacturer’srecommendations. Refer to the “Alignment” section of theUser Manual on page 34.

• Bolt torque: Check the torque of critical bolts identified in theexploded views of the system. Refer to the central pages ofthe User Manual.

NOTE: Comply with the tightening torque recommendations and usethreadlocker liquid if you come across a bolt not tightened tothe manufacturer’s recommendations.

53


Track

• Tension: Perform or check track tension on the systemsaccording to the manufacturer’s recommendations. Refer tothe “Rubber track tension” section of the User Manual onpage 38.

• Wear: Check wear and overall condition of the tracks on thesystems. Refer to the “Wear” section of the User Manual onpage 73.

NOTE: A damaged track can result in premature wear of the system’scomponents.

Wheels

• Side wear: Check side wear on system’s wheels. Refer tothe “Wear” section of the User Manual on page 72. Replacewheel(s) if wear is too great.

• Bearings: Check wheel bearings for restriction, noise orabnormal play in rotation. Replace wheel if it shows one ofthese defects.

• Wheel seal lubrication: Wheel seals must be cleaned ofany dirt or contaminant and lubricated according to themanufacturer’s recommendations. Refer to the “Lubrication”section of the User Manual on page 59. If a seal showsdamage or any defect, it must be replaced.

NOTE: Lubrication done at the recommended intervals allows thewheel seals to maintain optimal sealing action and prolongs theuseful lifespan of the wheels.

Frame

• Hub bearings: Check hub bearings for restriction, noise orabnormal play in rotation. Bearings must absolutely bereplaced if they present a defect.

NOTE: Always replace all hub bearings and bearing seals whenreplacement of a hub bearing is performed.

NOTE: Replace hub bearings on all 4 track systems when a hubbearing is being replaced.

54


• Hub bearing seal: The maintenance chart recommendscleaning and lubricating the hub seal. Refer to the“Lubrication” section of the User Manual on page 63.

NOTE: Lubrication done at the recommended intervals allows the hubseal to maintain optimal sealing action and prolongs the lifespanof the hub bearings.

• Track guide wear: Check wear on track guides. Refer to the“Wear” section of the User Manual on page 74. Replaceguides if wear is too great.

• Stabilizers: Verify condition of rubber cones on the stabilizerassembly of front systems and wheel axle assembly of rearsystems. If the cone bores show oval-shaped wear, theymust be replaced.

• Lubrication: Apply grease to stabilizers through zerk fitting.Refer to the “Lubrication” section of the User Manual onpage 66.

• Cracks: Visually inspect the frames for presence of cracks ordefects that can impair proper operation of the systems.Replace components if damaged.

Sprocket

• Wear: Check wear of sprockets on the systems. Refer to the“Wear” section of the User Manual on page 75. Replace ifwear is too great.

Anti-rotation

• Lubrication: The maintenance chart recommends cleaningand lubricating the anti-rotation arms. Refer to the“Lubrication” section of the User Manual on page 68.

• Bolt torque: Verify torque of assembly bolts on anchorbrackets and anti-rotation arms at the recommended intervalsspecified by the maintenance chart.

• Cracks, bent parts: Visually inspect anti-rotation arms forpresence of cracks or bent parts that can impair properfunctioning. Replace components if damaged.

• Rubber dampers: Verify condition of rubber dampers onanti–rotation arms. Replace dampers if they are deformed,cracked or show severe wear. Refer to the “Wear” section ofthe User Manual on page 76.

55


56

CAUTION: When pressure washing the track systems, caremust be taken to keep the water stream away from wheelbearing seals and rubber caps.

CAUTION: If stabilizer rubber cone bores show sign of wearand oval deformation, they must be replaced along with thebolt, washers, and bushing.

CAUTION: Hub bearings should be checked and replaced inaccordance with the maintenance chart. Bearings that presentabnormal play, make noise or restrict rotation of hub areindications that they must be replaced.

CAUTION: Stabilizing rod and spring should be greased.Motorcycle chain lube or its equivalent is recommended.

CAUTION: Always replace washer and hub assembly boltwhen removing the hub from the frame. Use new fasteners atreassembly.

NOTE: Pour 8 to 10 cc of 80w90 oil through hole on top of hub housingintended for this purpose. Refer to the “Lubrication” section ofthe User Manual on page 62.

CAUTION: Use a breaker bar to remove the hub assembly bolt.Do not use an air impact wrench. It might cause the bolt tobreak.

LUBRICATION

LUBRICATION

57

LUBRICATION

LUBRICATION

58

LUBRICATION

LUBRICATION

The Maintenance Schedule on page 52 includes lubricationmaintenance that should be performed on track systems.Refer to the following recommendations for optimallubrication.

NOTE: Use a “MF” type grease, designed for equipment operating inextreme and very humid environment.

REFERENCE “A”

132 mm WHEEL BEARING SEAL LUBRICATION

Apply evenly 1 to 1.5 cc (cubic centimeter) of grease on andbetween the wheel bearing seal lips. Apply over the entirecircumference (360°).

59

LUBRICATION

REFERENCE “B”

241 mm TIRE BEARING SEAL LUBRICATION

Apply evenly 1 to 1.5 cc of grease on and between the tirebearing seal lips. Apply over the entire circumference (360°).

60

LUBRICATION

REFERENCE “C”

WHEEL SHAFT AND SEAL BEARING DIAMETERLUBRICATION

Apply evenly 1 to 1.5 cc of grease on the wheel shaft and sealbearing diameter over their entire circumference (360°) andwidth.

61

LUBRICATION

REFERENCE “D”

HUB LUBRICATION

Following replacement of bearings in hub housing andreinstallation of hub, pour 8 to 10 cc of oil through hole on top ofhub housing intended for this purpose.

NOTE: Use a SAE 80W-90 grade oil designed for high pressureapplications.

NOTE: Do not exceed the recommended quantity of oil.

62

LUBRICATION

REFERENCE “E”

HUB BEARING SEAL LUBRICATION

Apply evenly 1.5 to 2 cc of grease between the hub seal lipsand on its the entire circumference (360°).

IMPORTANT : The hub seal must be installed flush with thehub face.

NOTE: Replace hub seal immediately if defective.

63

LUBRICATION

REFERENCE “F”

LUBRICATION OF HUB SPEED SLEEVE

Apply 1 to 1.5 cc of grease over the entire width andcircumference (360°) of the hub speed sleeve.

NOTE: Replace hub seal immediately if defective.

64

LUBRICATION

REFERENCE “G”

FRAME TUBING - TENSIONER SIDE

Slide the tensioner to its furthest point out. Apply evenly a thincoat of grease, oil or spray lubricant on the outside of thetensioner tubing, over the entire circumference (360°).

IMPORTANT: Application of lubricant on the tensioner tubingprevents corrosion inside the frame’s tube. Lubrication allowsthe tensioner to move freely when adjusting the track’s tension.

� WARNINGTensioner must always be realigned when it isdisassembled. Refer to Tensionner alignment section.

65

LUBRICATION

REFERENCE “H”

STABILIZER LUBRICATION

Using a grease gun, apply 1.5 to 2 cc of lubricant on stabilizershaft through stabilizer grease fitting.

66

LUBRICATION

REFERENCE “I”

BUSHING LUBRICATION - RIGID SUSPENSION ARM

On vehicles with rigid rear suspension, apply evenly 0.5 to 1 ccof grease on the inner o-ring of the rigid suspension armbushing. Apply over the entire circumference (360°).

67

LUBRICATION

REFERENCE “J”

STABILIZING ARM LUBRICATION

Apply spray lubricant all around the stabilizing arm compressionspring and over its entire length.

FRONT SYSTEMS

REAR SYSTEMS - INDEPENDENT SUSPENSION

68

LUBRICATION

REAR TRACK SYSTEM - RIGID AXLE SUSPENSION

LUBRICATION OF STABILIZING ARM ROD ENDS

Apply spray lubricant to rod ends of stabilizing arms with a balljoint.

69

LUBRICATION

LUBRICATION OF STABILIZING ARM GUIDES - RIGIDSUSPENSION

Apply spray lubricant to the stabilizing arm guide and thethreaded shaft, on track systems with an anti-rotationmechanism designed for vehicles with a rigid rear suspension.

70

TORQUE SPECIFICATIONS

TORQUE SPECIFICATIONS

Refer to the exploded views at the end of the Manual to obtaintorque specifications applied to bolts at important points on thetrack system.

NOTE: Use a threadlocker (Loctite 263 type or its equivalent) atindicated places in the exploded views of the system.

STORAGE

The best way to store the System is to lay down each frame onits side, away from direct sunlight.

Figure 45NOTE: Before storing the track systems, it is recommended to pour

5 cc of oil under wheel caps to help prevent corrosion.

� WARNINGOvertightening bolts on some parts may damage them andsafety features may be affected.

71

WEAR

WEAR

WheelVerify wear on wheels especially on the interior guidance strip(Figure 46). The wheel must be replaced if the inner surface (1)is perforated or when the wheel’s rolling band narrows to lessthan 45 mm wide. A wheel that is excessively worn will not offerenough support to guide the track.

Figure 46

Figure 47

72

WEAR

Urethane tireVerify wear on the urethane tires especially on the interiorguidance strip (1) and between the tire profiles (2). The wheelmust be replaced if the inner surface is worn out or the tire iscracked between the tire profiles. A wheel that is excessivelyworn will not offer enough support for track guidance. Refer toFigure 48.

Figure 48

TrackVerify wear on track by inspecting rolling path, driving lugs, theprofile and the internal and external condition of the track'scarcass. Make sure that the track’s internal structure are notvisible at cuts or in worn areas. Too much wear could causedamage to the wheels and to the track guide.

73

WEAR

74

Track GuideVerify wear on the track guide by measuring the width of theguide rails. If dimensions on the rails, illustrated in Figure 49,are less than 5 mm, at any place, replace the part. If the guiderails are worn to the point that the concave shape is no longervisible, replace the part. An overly worn track guide couldcause premature wear on other guidance components of thesystem.

Figure 49

WEAR

75

SprocketCheck wear on sprocket by measuring sprocket teeth asillustrated on Figure 50. Replace sprocket if dimensions areless than 19 mm. Excessive wear could lower track driveefficiency and reduce system performance.

Figure 50

NOTE : In order that wear on sprockets be produced evenly across all 4sprockets, the vehicle should be driven in 4x4 mode,particularly in abrasives conditions.

WEAR

Rubber dampers (Stabilizing arms)Check wear and damage on rubber dampers mounted on thestabilizing arms. Replace them if they show cracks or areexcessively worn or deformed. See Figure 51.

Figure 51

Rubber cones (Stabilizers)

Check condition of rubber cones mounted on stabilizer shaft.Replace both of them if they show oval wear on the bore,cracks or are deformed. See Figure 52.

Figure 52

76

WEAR

77

Anti-rotation

Verify wear of stabilizing arm at the ball joint (Figure 53) tomake sure that it is not seized or too loose. Ball joint damagecould harm the performance of the track system..

Figure 53

Check if ball rotates freely in ball housing and check also thatthere is not excessive play between ball and ball housing(Figure 54).

Figure 54

2-YEAR LIMITED WARRANTY

2-YEAR LIMITED WARRANTYCamoplast Hi-Performance Tracks guarantees that the new,unused Camoplast® UTV T4S System (System) installed byan authorized dealer or distributor is free from any defects inmaterials and workmanship during the period and in conditionsdescribed below. When operating a new Camoplast® UTV T4SSystem, the user agrees that the present form is applicable andexclusive, that they have been signified and that they havebeen accepted by him/her at the time of purchase.The SxS Camoplast® UTV T4S track system is covered by amanufacturer warranty (warranty). The warranty coversmanufacturing defects related with materials and workmanship.The installation and maintenance of the System is always theresponsibility of the owner.PERIOD OF COVERAGEThe warranty is valid for a period of twenty-four (24) monthsfollowing the date of purchase. This warranty does not apply tonormal maintenance.The warranty applies exclusively to parts and components ofthe track system. All paint defects on the System (frames andcomponents) are not covered.The warranty is not valid if the System is not installed by anauthorized Camoplast Hi-Performance Tracks network dealeror distributor.This warranty specifically excludes any damage or breakage tothe SxS and related defects on the SxS, whether or not thesewere caused or believed to be caused by the System.The manufacturer is not responsible for damages, injuries orloss caused at the time of or after installing of the System onthe vehicle.For a warranty to be valid, the System owner must comply withmanufacturer notices and warnings. In addition, all claims mustbe accompanied by a proof of purchase (original receipt or salecontract) and work or repairs must be performed by anauthorized Camoplast Hi-Performance Tracks dealer. All claimsnot previously approved and authorized by CamoplastHi–Performance Tracks will be rejected.The following situations and items are not under anycircumstances covered by the warranty :1) Any and all consequential damages, including, but notlimited to, indirect costs, such as towing, storage, phone calls,renting, transportation, inconveniences, insurance coverage,reimbursement of loss, loss of time and loss of revenue, etc.2) Damage resulting from faulty installation.

78


3) Damage resulting from normal parts wear or progressivedeterioration owing to the distance covered with a vehicle onwhich the System is installed.4) Damage resulting in non-compliance with the user manualand with maintenance instructions recommended in the user’smanual and other technical documents.5) Damage resulting in abusive use, abnormal use, negligenceor even a use which does not comply with recommendations ofthe manual, excess weight or loading, including excessivenumber of passengers.6) Labour costs, parts and materials related any and allmaintenance costs.7) Damage resulting from faulty repairs, improper maintenanceor any unauthorized changes made to the System other thanthose specified by the manufacturer or from the installation ofnon-original or unauthorized parts that were not produced orapproved by Camoplast Hi-Performance Tracks.8) Damage resulting from an accident, incident, robbery,vandalism, war or unforeseen event or act of God.9) Regardless of cause, damage resulting from inexperience,driving errors, accident or other incident.10) The use of the System on a vehicle used for public rental,including by a previous owner, will render this warranty null andvoid.11) The use of the System in races, rallies or other competitiveevents/activities of this type, at any time, including from aprevious owner or in conditions that do not comply with thosedescribed by the manufacturer will render the warranty null andvoid.Any repaired or replaced components or parts are guaranteedonly to the extent of the original warranty. in other words: if awarranted part was replaced after nine (9) months, the newreplacement part will only be guaranteed for fifteen (15)months, for a total of twenty–four (24) months. Any claim for atrack will be established according to its residual value, 100%during the first 12 months, 75% between 12 and 18 months and50% between 18 and 24 months. The residual value will have tobe applied in the form of reduction to the purchase of a track ofreplacement at regular price.In no event shall the warranty extend beyond a total of twenty-four (24) months from the date of original System purchase.In all cases, the warranty is limited to a maximum of the originalpurchase price or the fair market value of the System.Camoplast Hi-Performance Tracks will have final authority indetermining the fair market value of a used System. Thewarranty is applicable within the limits and conditions initiallycontracted.

79


If the System is determined to be unusable due to accident orimproper repair, the warranty will be considered null and voidwithout further recourse available to the System owner.The manufacturer, the retailer and / or the repair shop shall notbe held responsible for any delays caused by material, parts orcomponents availability or backorder.*Shipping and handling costs, as well as any fees related withshipping or transportation of the System to the dealer locationare the responsibility of the System owner.Camoplast Hi-Performance Tracks reserves its sole andexclusive right to update or modify this warranty without impacton end users. All previous terms and conditions of the warrantyat time of purchase will be respected.

80

TROUBLESHOOTING

TROUBLESHOOTING

Problem Potential cause CorrectionPresence of debris in the system. Remove any debris which could prevent properoperation of the system.

Severe and localized wear of a wheel (flat spot). Replace part.

Frozen sprocket or wheel.

Remove the ice/snow build-up. Storing thevehicle at temperatures higher than 0 °C mightbe required. An optional Sprocket Scraper kit isavailable. Contact Customer Service.

Check tensioner alignment. Make sure that thetrack is well guided by the wheels and the trackguide. Realign track system if needed.

Check wear on tires, wheels, track guide andtrack drive lugs.

Presence of dirt between wheel hub and tracksystem hub could cause incorrect seating ofmating surfaces when installing track system.

Remove system and clean contact surfacesbetween hubs.

Hub or wheel bearing damaged. Replace damaged bearing.

Wheel Hub or track system hub deformedfollowing an impact or abusive use Replace deformed part

Incorrect adjustment of angle of attack on tracksystem.

Adjust angle of attack according tomanufacturer's specifications.(Refer to "Adjustments" section of User Manual )

Track tension too high Adjust track tension.(Refer to "Adjustments" section of User Manual )

Wrong alignment of the systemCorrect the system alignment(Refer to the "Adjustments" section of the UserManual)

Wheel blocked Try to free the wheel and replace if necessary

Wrong alignment of the systemCorrect system alignment(Refer to the "Adjustments" section of the UserManual)

Constant turn Vary your turning radius and seek areas whichcan lubricate the system

Uninterrupted use of the system in rutted paths. Vary your line (out of the ruts) and seek areaswhich can lubricate the system

Lower track tension.

Clean the sprocket of mud, snow or anycontaminants build-up. An optional SprocketScraper kit is available. Contact CustomerService.

Remove ice/snow build up on wheels.

Clear frame and wheels of compacted snow.

Infiltration of snow in vehicle's air intake systemor clutch system.

Remove snow and immediately contact thedealer to fix the situation.

Severe wear of one or several components Check tensioner alignment. Check wear on trackguide, inside driving lugs and wheels.

Track tension too low Adjust track tension on systems.(Refer to "Adjustments" section of User Manual )

Incorrect alignment of track system and/orincorrect angle of attack.

Adjust angle of attack on track systems andvehicle alignment according to manufacturer'sspecifications.(Refer to "Adjustments" section of User Manual )

Adjust angle of attack according tomanufacturer's specifications.(Refer to "Adjustments" section of User Manual )

Worn or damaged rubber damper on stabilizingrod.

Abnormal vibration

Insufficient snow floatation

TROUBLESHOOTING

Loss of power

Partial or total derailing

Track tension too high

Overheating of system guiding components (burned rubber odor)

Unstable behavior

Incorrect adjustment of anti-rotation mechanism.

Beginning of derailing.

81

SERIAL NUMBER LOCATION

SERIAL NUMBER LOCATION

The following figures show the location of the serial numbers on thetrack system frame (Figure 55) and rubber track (Figure 56).

Figure 55

Figure 56

82

TECHNICAL SUPPORT

TECHNICAL SUPPORT

If your dealer or distributor is unable to solve a problem relatedwith the System, you may contact the CamoplastHi–Performance Tracks support team from Monday to Friday.

Camoplast Solideal Inc.4162, Burrill - Local A

Shawinigan, (Québec) G9N 6T6 CANADA

E-mail: [email protected]: www.camoplastsolideal.com

83

’’CE’’ DECLARATION OF CONFORMITY

’’CE’’ DECLARATION OF CONFORMITY

"CE" DECLARATION OF CONFORMITY

WE:

MANUFACTURER: CAMOPLAST SOLIDEAL INC.ADDRESS: 4162, Burrill, Local A

Shawinigan (Québec), CanadaG9N 6T6

PHONE:FAX:

WEB SITE: www.camoplastsolideal.com

HEREBY DECLARE THAT THE PRODUCT SERIES

PRODUCT: UTV Track SystemsCUSTOMER:

IS IN CONFORMITY WITH THE FOLLOWING STANDARDS

NUMBER: TITLE: DATE:

-EN 62079 Preparation of Instruction 2001-EN 12100-1 & -2 Safety of Machinery 1996-EN 17050-1 & -2 Conformity Assessment 2005

AND IN CONFORMITY WITH THE FOLLOWING EC DIRECTIVE:

NUMBER: TITLE: DATE:

2006/42/EEC Safety of machinery directives 2006

DONE AT: Shawinigan (Québec), Canada

PERSON IN-CHARGE:__________________________________________

TITLE:_________________________________________________________

DATE:_______________ SIGNATURE:___________________________________

84

PARTS LIST

85PARTS LIST

TORQUE @ 70 N-m

+ THREAD LOCKER

TORQUE @ 30 N-m

+ THREAD LOCKER

TORQUE @ 125 N-m

+ THREAD LOCKER

86

12

11

TORQUE @ 40 N-m

+ THREAD LOCKER

16

3

14

TORQUE @ 75 N-m

+ THREAD LOCKER

97

110

10

15

5

13

2

4

TORQUE @ 70 N-m

+ THREAD LOCKER

TORQUE @ 30 N-m

+ THREAD LOCKER

TORQUE @ 125 N-m

+ THREAD LOCKER

86

12

11

TORQUE @ 40 N-m

+ THREAD LOCKER

16

3

14

TORQUE @ 75 N-m

+ THREAD LOCKER

97

110

10

15

5

13

2

4

86

ITEM # PART # DESCRIPTION QTYCAMOPLAST UTV T4S MY2015 FRONT LEFT & RIGHT

1 1017-00-0001 FRAME TAIL PLASTIC CAP / CAP DE QUEUE DE CADRE 12 1017-00-0010 PLASTIC FRAME CAP / CAP DE CADRE -- 2'' 13 1017-00-0042 2 LIPS CAP, 2''O.D TUBE / BOUCHON 2 LÈVRES, TUBE 2'' O.D. 104 1017-00-7081 HUB CAP ASSY BLUE / CAP DE MOYEU BLEU ASSEMBLÉ 15 1033-10-2026 HCSW, M10-1.5X25, 8.8, ZP, TL, DIN933 106 1036-10-4030 HFSCS, M10-1.5X30, 10.9, ZP, TL, DIN 6921 4-57 1042-00-0001 CP, 1/8,1-3/4, ZP 18 1049-00-0007 SDSQWS, #12-24X1.5, ZP 79 1082-00-7050 TRACK TENSIONNER ROD ASSY / TIGE TENSIONNEUR ASS. 1

10 1093-00-7011 SHAFT SEAL / JOINT ÉTANCHE (28 x 48 x 6 TC) 1011 1093-00-7045 RUBBER CONE / CÔNE DE CAOUCHOUC 212 1093-00-9278 FRONT UTV TRACK / CHENILLE AVANT UTV -- 12.5 x 98 x 1 (9278S) 113 1033-AS-0025 STABILIZING ROD SHORT BOLT KIT / ENS. BOULON COURT BRAS STABILISATEUR 114 1047-12-1090 X-LONG ROD END / TIGE À ŒIL X-LONG 115 1080-00-0087 COMPRESSION SPRING / RESSORT DE COMPRESSION -- 417 LBS/IN 116 1093-00-7050 RUBBER DAMPER / AMORTISSEUR DE CAOUTCHOUC 1

87

2

11

TORQUE @ 75 N-m

+ THREAD LOCKER

12

1

4

TORQUE @ 70 N-m

+ THREAD LOCKER

TORQUE @ 30 N-m

+ THREAD LOCKER

6

7 9

8

10

TORQUE @ 125 N-m

+ THREAD LOCKER

11

53

2

11

TORQUE @ 75 N-m

+ THREAD LOCKER

12

1

4

TORQUE @ 70 N-m

+ THREAD LOCKER

TORQUE @ 30 N-m

+ THREAD LOCKER

6

7 9

8

10

TORQUE @ 125 N-m

+ THREAD LOCKER

11

53

88

ITEM # PART # DESCRIPTION QTYCAMOPLAST UTV T4S MY2015 LEFT & RIGHT REAR

1 1017-00-0001 FRAME TAIL PLASTIC CAP / CAP DE QUEUE DE CADRE 12 1017-00-0010 PLASTIC FRAME CAP 2'' / CAP DE CADRE 2'' 13 1017-00-0042 2 LIPS CAP, 2''O.D TUBE / BOUCHON 2 LÈVRES, TUBE 2'' O.D. 124 1017-00-7081 HUB CAP ASSY BLUE / CAP DE MOYEU BLEU ASSEMBLÉ 15 1033-10-2026 HCSW, M10-1.5X25, 8.8, ZP, TL, DIN933 126 1036-10-4030 HFSCS, M10-1.5X30, 10.9, ZP, TL, DIN 6921 4-57 1042-00-0001 CP, 1/8, 1-3/4, ZP 18 1049-00-0007 SDSQWS, #12-24X1.5, ZP 79 1082-00-7050 TRACK TENSIONNER ROD ASS'Y / TIGE TENSIONNEUR ASS. 1

10 1093-00-7045 RUBBER CONE / CÔNE DE CAOUCHOUC 211 1093-00-7011 SHAFT SEAL / JOINT ÉTANCHE (28 x 48 x 6 TC) 1212 1093-00-8001 REAR TRACK / CHENILLE ARRIÈRE -- UTV T4S (9132S) 1

89

2

TORQUE @ 70 N-m

+ THREAD LOCKER

1

TORQUE @ 50 N-m

+ THREAD LOCKER

3

4

2

TORQUE @ 70 N-m

+ THREAD LOCKER

1

TORQUE @ 50 N-m

+ THREAD LOCKER

3

4

90

ITEM # PART # DESCRIPTION QTYCAMOPLAST UTV T4S MY2015 INDEPENDENT SUSPENSION (IS)

1 1033-AS-0075 STABILIZING ROD LONG BOLT KIT / ENSEMBLE BOULON LONG, BRAS STABILISATEUR 12 1047-12-1090 X-LONG ROD END / TIGE À ŒIL X-LONG 13 1080-00-0901 COMPRESSION SPRING / RESSORT DE COMPRESSION -- 480 LBS/IN 14 1093-00-7050 RUBBER DAMPER / AMORTISSEUR DE CAOUTCHOUC 2

91

TORQUE @ 50 N-m

+ THREAD LOCKER

1 TORQUE @ 75 N-m

+ THREAD LOCKER

2

TORQUE @ 50 N-m

+ THREAD LOCKER

1 TORQUE @ 75 N-m

+ THREAD LOCKER

2

92

ITEM # PART # DESCRIPTION QTYCAMOPLAST UTV T4S MY2015 RIGID SUSPENSION (RS)

1-A 1015-00-8004 LH, BRACKET ANTI-ROTATION (RS) UTV 4S / ANCRAGE ANTI-ROT. GA. (SR) UTV 4S 11-B 1015-00-8014 RH, BRACKET ANTI-ROTATION (RS) UTV 4S / ANCRAGE ANTI-ROT. DR. (SR) UTV 4S 12 1080-00-3000 STABILIZING ARM GUIDE ASSY (RS) / GUIDE BRAS STABILISATEUR ASSEMBLÉ (SR) 1

93

4321

TORQUE @ 70 N-m+ THREAD LOCKER

65 7 8

9

4321


65 7 8

9

ITEM # PART # DESCRIPTION QTYCAMOPLAST UTV T4S MY2015 S-KIT 4-BOLT SPROCKETS

1 7009-00-7115 S-KIT 15/4 SPROCKET / BARBOTIN 15/4 12 7009-00-7116 S-KIT 16/4 SPROCKET / BARBOTIN 16/4 13 7009-00-7117 S-KIT 17/4 SPROCKET / BARBOTIN 17/4 14 7009-00-7118 S-KIT 18/4 SPROCKET / BARBOTIN 18/4 15 -- SPROCKET 15 TEETH / BARBOTIN 15 DENTS -- T4S 16 -- SPROCKET 16 TEETH / BARBOTIN 16 DENTS -- T4S 17 -- SPROCKET 17 TEETH / BARBOTIN 17 DENTS -- T4S 18 -- SPROCKET 18 TEETH / BARBOTIN 18 DENTS -- T4S 19 1036-10-4030 HFSCS, M10-1.5X30, 10.9, ZP, TL, DIN 6921 4

94

2 31


4 5 6

7

2 31


4 5 6

7

ITEM # PART # DESCRIPTION QTYCAMOPLAST UTV T4S MY2015 S-KIT 5-BOLT SPROCKETS

1 7009-08-7116 S-KIT 16/5 SPROCKET / BARBOTIN 16/5 12 7009-08-7117 S-KIT 17/5 SPROCKET / BARBOTIN 17/5 13 7009-08-7118 S-KIT 18/5 SPROCKET / BARBOTIN 18/5 14 -- SPROCKET 16 TEETH / BARBOTIN 16 DENTS -- T4S 15 -- SPROCKET 17 TEETH / BARBOTIN 17 DENTS -- T4S 16 -- SPROCKET 18 TEETH / BARBOTIN 18 DENTS -- T4S 17 1036-10-4030 HFSCS, M10-1.5X30, 10.9, ZP, TL, DIN 6921 5

95

1

6

2

3

5

4

1

6

2

3

5

4

��

��

1 7019-05-0062 S-KIT HUB MULTI POLARIS / S-KIT MOYEU MULTI POLARIS 12 -- POLARIS MULTI HUB / MOYEU MULTI POLARIS 13 1036-10-4030 HFSCS, M10-1.5X30, 10.9, ZP, TL, DIN 6921 44 -- HFSCS, M12-1.75X30, 10.9, ZP, TL, DIN 6921 15 -- W, 1.625, 0.515, 11GA. 16 1093-00-7002 DOUBLE LIPS SHAFT SEAL / JOINT ÉTANCHE DOUBLE 1

96

2

13

6

5

4

2

13

6

5

4

ITEM # PART # DESCRIPTION QTYCAMOPLAST UTV T4S MY2015 S-KIT HUB 5 BOLTS

1 7019-08-0002 S-KIT HUB 5 BOLTS / ENSEMBLE ESSIEU 5 BOULONS 12 -- 5-BOLT PATTERN HUB (METRIC) / ESSIEU 5 BOULONS (MÉTRIQUE) 13 1036-10-4030 HFSCS, M10-1.5X30, 10.9, ZP, TL, DIN 6921 54 -- HFSCS, M12-1.75X30, 10.9, ZP, TL, DIN 6921 15 -- WASHER / RONDELLE -- 1.625, 0.515, 11GA. 16 1093-00-7002 DOUBLE LIPS SHAFT SEAL / JOINT ÉTANCHE DOUBLE 1

97

2

3

1

4

6

5 2

3

1

4

6

5

��

��

1 7019-77-0031 S-KIT HUB MULTI / S-KIT MOYEU MULTI 12 -- MULTI-MODEL HUB (METRIC) / MOYEU MULTI-MODÈLES (MÉTRIQUE) 13 1036-10-4030 HFSCS, M10-1.5X30, 10.9, ZP, TL, DIN 6921 44 -- HFSCS, M12-1.75X30, 10.9, ZP, TL, DIN 6921 15 -- W, 1.625, 0.515, 11GA. 16 1093-00-7002 DOUBLE LIPS SHAFT SEAL / JOINT ÉTANCHE DOUBLE 1

98

6

2

5

1

4

3

6

2

5

1

4

3

ITEM # PART # DESCRIPTION QTYCAMOPLAST UTV T4S MY2015 S-KIT UTV STABILIZER

1 7015-00-8100 S-KIT UTV STABILIZER 2014-2015 / S-KIT STABILISATEUR UTV 2014-2015 12 -- UTV WHEEL STABILIZER, FEMALE / STABILISATEUR FEMELLE ROUE UTV 13 -- UTV WHEEL STABILIZER, MALE / STABILISATEUR MÂLE ROUE UTV 14 1093-00-7045 RUBBER CONE / CÔNE DE CAOUCHOUC 25 -- GFS, M6X1.0X14, ZP, KEY7 16 7017-00-0157 S-KIT STABILIZER FIXATION BOLT / S-KIT BOULON FIXATION STABILISATEUR 2014-2015 1

1

6

4

5

3

2

TORQUE @75 N-m + THREAD LOCKER

1

6

4

5

3

2

ITEM # PART # DESCRIPTION QTYCAMOPLAST UTV T4S MY2015 STABILIZER FIXATION BOLT KIT

1 7017-00-0157 S-KIT STABILIZER FIXATION BOLT '14-15 / S-KIT BOULON FIXATION STABILISATEUR 12 -- DUST CAP - STABILIZER / CAPUCHON - STABILISATEUR 13 -- HCS, M10-1.5X45, 10.9, ZP, TL, DIN931 14 -- TANDEM BUSHING / COUSSINET TANDEM 15 1060-00-0004 W, 7/16X1.0X0.072, 8, ZP, USS 16 -- TW, 1X0.625X0.62 2

99

1

2

4

3

1

2

4

3

ITEM # PART # DESCRIPTION QTYCAMOPLAST UTV T4S MY2015 50 MM REPLACEMENT WHEEL KIT

1 7016-00-5134 REPLACEMENT WHEEL KIT / ENSEMBLE REMPLACEMENT ROUE -- 50 MM HD 2015 12 -- 132MM X 50MM HD WHEEL ASS'Y / ROUE HD ASS. 132MM X 50MM 13 1017-00-0042 WHEEL CAP / CAPUCHON DE ROUE 14 1033-10-2026 HCSW, M10-1.5X25, 8.8, ZP, TL, DIN933 1

2

1

4

3

2

1

4

3

ITEM # PART # DESCRIPTION QTYCAMOPLAST UTV T4S MY2015 241 MM REPLACEMENT WHEEL KIT

1 7016-00-2242 REPLACEMENT WHEEL KIT / ENSEMBLE REMPLACEMENT ROUE -- 241 MM 2015 12 -- WHEEL 241MM - ASS'Y / PNEU 241MM - ASS. 13 1017-00-0042 WHEEL CAP / CAPUCHON DE ROUE 14 1033-10-2026 HCSW, M10-1.5X25, 8.8, ZP, TL, DIN933 1

100

1

4

2

3

1

4

2

3

ITEM # PART # DESCRIPTION QTYCAMOPLAST UTV T4S MY2015 HUB BEARING KIT

1 7090-00-0002 S-KIT UTV -- 3 BEARINGS / 3 ROULEMENTS 12 -- INTERNAL SPACER / ESPACEUR INTERNE -- UTV 13 -- STANDARD BEARING / ROULEMENT À BILLE STANDARD 34 -- DOUBLE LIPS SHAFT SEAL / JOINT ÉTANCHE DOUBLE 1

2

3

1

2

3

1

ITEM # PART # DESCRIPTION QTYCAMOPLAST ATV T4S MY2015 WHEEL HUB BOLT KIT

1 1033-AS-0066 WHEEL HUB BOLT KIT / ENSEMBLE BOULON MOYEU 12 -- HFSCS, M12-1.75X30, 10.9, ZP, TL, DIN 6921 13 -- W, 1.625, 0.515, 11GA. 1

101

1

3

6

2

5

4

1

3

6

2

5

4

ITEM # PART # DESCRIPTION QTYCAMOPLAST UTV T4S MY2015 TRACK TENSIONER

1 7014-00-B022 S-KIT UTV TRACK TENSIONER / S-KIT TENSIONNEUR CHENILLE UTV 12 -- TENSIONNER - UTV T4S HW / TENSIONNEUR - UTV T4S HW 13 1017-00-0001 FRAME TAIL PLASTIC CAP / CAP DE QUEUE DE CADRE 14 1042-00-0001 CP, 1/8, 1-3/4, ZP 15 1082-00-7050 TRACK TENSIONNER ROD ASS'Y / TIGE TENSIONNEUR ASS. 16 7051-00-0111 S-KIT UTV TENSIONER BUSHING / S-KIT BAGUE TENSIONNEUR 1

1

5

6

3

4

2

1

5

6

3

4

2

ITEM # PART # DESCRIPTION QTYCAMOPLAST UTV T4S MY2015 TENSIONER BUSHING

1 7051-00-0111 S-KIT UTV TENSIONER BUSHING / S-KIT BAGUE TENSIONNEUR 12 -- CAP NUT / CAPUCHON DE BOULON 13 -- HFCS, M8-1.25X70, 10.9, ZP, IFI536 14 -- TENSIONER BUSHING / COUSSINET TENSIONNEUR 15 -- FNN, M8-1.25, 8, ZP, DIN6926 16 -- STICKER - DO NOT LOOSEN / DÉCALQUE - NE PAS DESERRER 1

102

13

2

13

2

ITEM # PART # DESCRIPTION QTYCAMOPLAST UTV T4S MY2015 FRONT GUIDE

1 7085-00-8000 S-KIT UTV FRONT GUIDE / S-KIT GUIDE UTV AVANT 12 1049-00-0007 SDSQWS, #12-24X1.5, ZP 73 -- TRACK GUIDE FRONT / GUIDE DE CHENILLE AVANT -- UTV T4S 1

1

2

31

2

3

ITEM # PART # DESCRIPTION QTYCAMOPLAST UTV T4S MY2015 REAR GUIDE

1 7085-00-8001 S-KIT UTV REAR GUIDE / S-KIT GUIDE UTV ARRIÈRE 12 1049-00-0007 SDSQWS, #12-24X1.5, ZP 73 -- TRACK GUIDE REAR / GUIDE DE CHENILLE ARRIÈRE -- UTV T4S 1

103

1

6

23

16

22

7

4

17

3

18

20

19

11

139

12

21

2

15

5

10

148

1

6

23

16

22

7

4

17

3

18

20

19

11

139

12

21

2

15

5

10

148

ITEM # PART # DESCRIPTION QTYCAMOPLAST UTV T4S MY2015 FRONT RIGHT FRAME

1 7010-00-B022 S-KIT FRAME FR UTV 2014-2015 / S-KIT CHASSIS AVD UTV 2014-2015 12 -- RH FRONT FRAME / CHÂSSIS AV. DROIT -- UTV T4S 13 -- TENSIONNER / TENSIONNEUR -- UTV T4S 14 1017-00-0001 FRAME TAIL PLASTIC CAP / CAP DE QUEUE DE CADRE 15 1017-00-0010 PLASTIC FRAME CAP 2'' / CAP DE CADRE 2'' 16 -- CAP NUT / CAPUCHON DE BOULON 17 1017-00-7081 HUB CAP ASSY BLUE / CAP DE MOYEU BLEU ASSEMBLÉ 18 -- HSBS, M6-1X10, 10.9, ZP 19 -- HFCS, M8-1.25X80, 10.9, ZP, IFI536 110 -- HFSCS, M12-1.75X30, 10.9, ZP, TL, DIN 6921 111 1042-00-0001 CP, 1/8,1-3/4, ZP 112 1049-00-0007 SDSQWS, #12-24X1.5, ZP 713 -- TENSIONER BUSHING / COUSSINET TENSIONNEUR 114 -- W, 9.9X6X0.9, AL 115 -- W, 1.625, 0.515, 11GA. 116 -- FNN, M8-1.25, 8, ZP, DIN6926 117 1082-00-7050 TRACK TENSIONNER ROD ASS. / TIGE TENSIONNEUR ASS. 118 -- STICKER - DO NOT LOOSEN / DÉCALQUE - NE PAS DESERRER 119 STICKER, FRONT RIGHT PICTOGRAM / DÉCALQUE PICTOGRAMME AV. DROIT 120 STICKER WARNING / AUTOCOLLANT AVERTISSEMENT 121 -- STICKER / DÉCALQUE -- CAMOPLAST UTV T4S 122 -- TRACK GUIDE FRONT / GUIDE DE CHENILLE AVANT -- UTV T4S 123 7090-00-0002 S-KIT UTV 3 BEARINGS / S-KIT UTV 3 ROULEMENTS 1

104

1

5

2

23

20

2212

19

14 8

15

21

18

10

11

7

17

16

13

9

6

3

4

1

5

2

23

20

2212

19

14 8

15

21

18

10

11

7

17

16

13

9

6

3

4

ITEM # PART # DESCRIPTION QTYCAMOPLAST UTV T4S MY2015 FRONT LEFT FRAME

1 7011-00-B022 S-KIT FRAME FL UTV 2014-2015 / S-KIT CHASSIS AVG UTV 2014-2015 12 -- LH FRONT FRAME / CHÂSSIS AV. GAUCHE -- UTV T4S 13 -- TENSIONNER / TENSIONNEUR -- UTV T4S 14 1017-00-0001 FRAME TAIL PLASTIC CAP / CAP DE QUEUE DE CADRE 15 1017-00-0010 PLASTIC FRAME CAP 2'' / CAP DE CADRE 2'' 16 -- CAP NUT / CAPUCHON DE BOULON 17 1017-00-7081 HUB CAP ASSY BLUE / CAP DE MOYEU BLEU ASSEMBLÉ 18 -- HSBS, M6-1X10, 10.9, ZP 19 -- HFCS, M8-1.25X80, 10.9, ZP, IFI536 110 -- HFSCS, M12-1.75X30, 10.9, ZP, TL, DIN 6921 111 1042-00-0001 CP, 1/8,1-3/4, ZP 112 1049-00-0007 SDSQWS, #12-24X1.5, ZP 713 -- TENSIONER BUSHING / COUSSINET TENSIONNEUR 114 -- W, 9.9X6X0.9, AL 115 -- W, 1.625, 0.515, 11GA. 116 -- FNN, M8-1.25, 8, ZP, DIN6926 117 1082-00-7050 TRACK TENSIONNER ROD ASS. / TIGE TENSIONNEUR ASS. 118 -- STICKER - DO NOT LOOSEN / DÉCALQUE - NE PAS DESERRER 119 STICKER, FRONT LEFT PICTOGRAM / DÉCALQUE PICTOGRAMME AV. GAUCHE 120 STICKER WARNING / AUTOCOLLANT AVERTISSEMENT 121 -- STICKER / DÉCALQUE -- CAMOPLAST UTV T4S 122 -- TRACK GUIDE FRONT / GUIDE DE CHENILLE AVANT -- UTV T4S 123 7090-00-0002 S-KIT UTV 3 BEARINGS / S-KIT UTV 3 ROULEMENTS 1

105

1

5

22

2

12

6

19

21

14

823

20

17

15

10

7

11

1716

13

9

34

1

5

22

2

12

6

19

21

14

823

20

17

15

10

7

11

1716

13

9

34

ITEM # PART # DESCRIPTION QTYCAMOPLAST UTV T4S MY2015 REAR RIGHT FRAME

1 7012-00-B022 S-KIT FRAME RR UTV 2014-2015 / S-KIT CHASSIS ARD UTV 2014-2015 12 -- RH REAR FRAME / CHÂSSIS AR. DROIT -- UTV T4S 13 -- TENSIONNER / TENSIONNEUR -- UTV T4S 14 1017-00-0001 FRAME TAIL PLASTIC CAP / CAP DE QUEUE DE CADRE 15 1017-00-0010 PLASTIC FRAME CAP 2'' / CAP DE CADRE 2'' 16 -- CAP NUT / CAPUCHON DE BOULON 17 1017-00-7081 HUB CAP ASSY BLUE / CAP DE MOYEU BLEU ASSEMBLÉ 18 -- HSBS, M6-1X10, 10.9, ZP 19 -- HFCS, M8-1.25X80, 10.9, ZP, IFI536 1

10 -- HFSCS, M12-1.75X30, 10.9, ZP, TL, DIN 6921 111 1042-00-0001 CP, 1/8,1-3/4, ZP 112 1049-00-0007 SDSQWS, #12-24X1.5, ZP 713 -- TENSIONER BUSHING / COUSSINET TENSIONNEUR 114 -- W, 9.9X6X0.9, AL 115 -- W, 1.625, 0.515, 11GA. 116 -- FNN, M8-1.25, 8, ZP, DIN6926 117 1082-00-7050 TRACK TENSIONNER ROD ASS. / TIGE TENSIONNEUR ASS. 118 -- STICKER - DO NOT LOOSEN / DÉCALQUE - NE PAS DESERRER 119 STICKER, REAR RIGHT PICTOGRAM / DÉCALQUE PICTOGRAMME AR. DROIT 120 STICKER WARNING / AUTOCOLLANT AVERTISSEMENT 121 -- STICKER / DÉCALQUE -- CAMOPLAST UTV T4S 122 -- TRACK GUIDE REAR / GUIDE DE CHENILLE ARRIÈRE -- UTV T4S 123 7090-00-0002 S-KIT UTV 3 BEARINGS / S-KIT UTV 3 ROULEMENTS 1

106

1

316

4

17

13

9

12

6

22

18

20

19

11

5

21

2

23

148

1510

7 1

316

4

17

13

9

12

6

22

18

20

19

11

5

21

2

23

148

1510

7

ITEM # PART # DESCRIPTION QTYCAMOPLAST UTV T4S MY2015 REAR LEFT FRAME

1 7013-00-B022 S-KIT FRAME RL UTV 2014-2015 / S-KIT CHASSIS ARG UTV 2014-2015 12 -- LH REAR FRAME / CHÂSSIS AR. GAUCHE -- UTV T4S 13 -- TENSIONNER / TENSIONNEUR -- UTV T4S 14 1017-00-0001 FRAME TAIL PLASTIC CAP / CAP DE QUEUE DE CADRE 15 1017-00-0010 PLASTIC FRAME CAP 2'' / CAP DE CADRE 2'' 16 -- CAP NUT / CAPUCHON DE BOULON 17 1017-00-7081 HUB CAP ASSY BLUE / CAP DE MOYEU BLEU ASSEMBLÉ 18 -- HSBS, M6-1X10, 10.9, ZP 19 -- HFCS, M8-1.25X80, 10.9, ZP, IFI536 110 -- HFSCS, M12-1.75X30, 10.9, ZP, TL, DIN 6921 111 1042-00-0001 CP, 1/8,1-3/4, ZP 112 1049-00-0007 SDSQWS, #12-24X1.5, ZP 713 -- TENSIONER BUSHING / COUSSINET TENSIONNEUR 114 -- W, 9.9X6X0.9, AL 115 -- W, 1.625, 0.515, 11GA. 116 -- FNN, M8-1.25, 8, ZP, DIN6926 117 1082-00-7050 TRACK TENSIONNER ROD ASS. / TIGE TENSIONNEUR ASS. 118 -- STICKER - DO NOT LOOSEN / DÉCALQUE - NE PAS DESERRER 119 STICKER, REAR LEFT PICTOGRAM / DÉCALQUE PICTOGRAMME AR. GAUCHE 120 STICKER WARNING / AUTOCOLLANT AVERTISSEMENT 121 -- STICKER / DÉCALQUE -- CAMOPLAST UTV T4S 122 -- TRACK GUIDE REAR / GUIDE DE CHENILLE ARRIÈRE -- UTV T4S 123 7090-00-0002 S-KIT UTV 3 BEARINGS / S-KIT UTV 3 ROULEMENTS 1

107

11

ITEM # PART # DESCRIPTION QTYCAMOPLAST UTV T4S MY2015 STABILIZING ROD FRONT

1 1001-00-8902-SP S-KIT STABILIZING ROD UTV FRONT / S-KIT BRAS STABILISATEUR UTV AVANT 1

11

ITEM # PART # DESCRIPTION QTYCAMOPLAST UTV T4S MY2015 STABILIZING ROD REAR

1 1001-00-8508-SP S-KIT STABILIZING ROD UTV REAR / S-KIT BRAS STABILISATEUR UTV ARRIÈRE 1

108

1

7

4

6

3

5

2

1

7

4

6

3

5

2

ITEM # PART # DESCRIPTION QTYCAMOPLAST UTV T4S MY2015 BUSHING RIGID SUSPENSION

1 7050-00-8000 S-KIT BUSHING RIGID SUSPENSION - UTV / S-KIT BAGUE SUSPENSION RIGIDE - UTV 12 -- HCS, M10-1.5X70, 10.9, ZP, DIN931 13 -- ANTI-ROTATION BUSHING (RS) UTV / BAGUE ANTI-ROTATION (SR) UTV 14 -- TANDEM BUSHING / COUSSINET TANDEM 15 -- W, 7/16X1.0X0.072, 8, ZP, USS 16 -- O-RING / JOINT TORIQUE -- 26 X 29 X1.5 17 -- TW, 1X0.625X0.62 2

1

3

21

3

2

ITEM # PART # DESCRIPTION QTYCAMOPLAST UTV T4S MY2015 OIL PLUG

1 7031-06-1011 S-KIT OIL PLUG / S-KIT BOUCHON HUILE 12 -- HSBS, M6-1X10, 10.9, ZP 13 -- W, 9.9X6X0.9, AL 1

109

23

1

4

5

23

1

4

5

ITEM # PART # DESCRIPTION QTYCAMOPLAST ATV T4S MY2015 ANTI-ROTATION INDEPENDENT SUSPENSION

1 7015-00-8250 S-KIT ANTI-ROTATION IND. SUSPENSION / S-KIT ANTIROT. SUSP. IND. 12 -- BACK PLATE / PLAQUE DE FIXATION 13 -- ANTI-ROTATION BRACKET IND SUSP / ATTACHE ANTI-ROTATION SI 14 -- HFSCS, M10-1.5X30, 10.9, ZP, TL, DIN 6921 25 -- W, 7/16X1.0X0.072, 8, ZP, USS 2

2

1

3

4

2

1

3

4

ITEM # PART # DESCRIPTION QTYCAMOPLAST ATV T4S MY2015 BACK PLATE

1 7015-00-7026 S-KIT BACK PLATE / S-KIT PLAQUE DE FIXATION 12 -- BACK PLATE / PLAQUE DE FIXATION 13 -- HFSCS, M10-1.5X30, 10.9, ZP, TL, DIN 6921 24 -- W, 7/16X1.0X0.072, 8, ZP, USS 2

110

1

8

7

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ITEM # PART # DESCRIPTION QTYCAMOPLAST UTV T4S MY2015 DECALS UTV

1 7083-00-8450 S-KIT DECAL UTV 2012-2015 / S-KIT DECALQUE UTV 2012-2015 12 -- STICKER - DO NOT LOOSEN / DÉCALQUE - NE PAS DESERRER 13 -- STICKER, FRONT LEFT PICTOGRAM / DÉCALQUE PICTOGRAMME AV. GAUCHE 14 -- STICKER, FRONT RIGHT PICTOGRAM / DÉCALQUE PICTOGRAMME AV. DROIT 15 -- STICKER, REAR LEFT PICTOGRAM / DÉCALQUE PICTOGRAMME AR. GAUCHE 16 -- STICKER, REAR RIGHT PICTOGRAM / DÉCALQUE PICTOGRAMME AR. DROIT 17 -- STICKER WARNING / AUTOCOLLANT AVERTISSEMENT 18 -- STICKER / DÉCALQUE -- CAMOPLAST UTV T4S 1

PARTS LISTTABLE OF CONTENTSINTRODUCTIONSAFETYWARNING STICKERSGENERAL WARNINGTENSIONER WARNING

GENERAL INFORMATIONHINTS AND TIPSINSTALLED ON-VEHICLE DIMENSIONSOffset (length)Front:26.5 in (673 mm)Rear:35 in (889 mm)Offset (width)Polaris:8 in (203 mm)John Deere & Kubota:7.5 in (190 mm)Other models :7 in (178 mm)Offset (h

camoplast utv t4s · 2016. 12. 9. · sxs owner's manual as needed. when purchasing either a new or...

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