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Extensive premises Ingenious designing team Stringent quality management Optimized work flow Ample spare parts inventory Favorable production lead time What vantages that CSM bender possess ? What vantages that CSM bender possess ? Attribute to our exclusive transmission gears, the size of CSM all-electric bender is significantly more compact than other conventional benders. In addition to optimum optimum performance performance, we assure you --- Less dimensions : Less weight Higher transmission ratios Higher torques Power efficient, energy economic Lower noise level Low pollution, environmental friendly EMB/EMR series : with rotary work head, serves left- and right-hand bending. Taiwan excellence award Taiwan excellence award 2003 winner 2003 winner Taiwan quality & innovation award Taiwan quality & innovation award 2002 and 2006 winner 2002 and 2006 winner ISO 9001 since 2002 ISO 9001 since 2002 Add : No. 2, sec. 2, Huandong Rd., Tainan Science Park, Sinshih Toenship, Tainan, Taiwan, R.O.C. Tel : + 886-6-5055800 Fax : + 886-6-5055785 Web : www.tubebender.com.tw email : [email protected] All contents in this document are protected and cannot be altered, modified, reproduced, copied, distributed or published without CSMs written permission. Any violation of this copyright will be esteemed as illegal and filed to the court. Capacity Capacity

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  • Extensive premises

    Ingenious designing team

    Stringent quality management

    Optimized work flow

    Ample spare parts inventory

    Favorable production lead time

    What vantages that CSM bender possess ? What vantages that CSM bender possess ?

    Attribute to our exclusive transmission gears, the size of CSM all-electric bender is significantly more compact than other conventional benders. In addition to optimum optimum performanceperformance, we assure you ---

    Less dimensions :

    Less weight

    Higher transmission ratios

    Higher torques

    Power efficient, energy economic

    Lower noise level

    Low pollution, environmental friendly

    EMB/EMR series : with rotary work head, serves left- and right-hand bending.

    Taiwan excellence awardTaiwan excellence award2003 winner2003 winner

    Taiwan quality & innovation awardTaiwan quality & innovation award2002 and 2006 winner2002 and 2006 winner

    ISO 9001 since 2002ISO 9001 since 2002

    Add : No. 2, sec. 2, Huandong Rd., Tainan Science Park, Sinshih Toenship, Tainan, Taiwan, R.O.C.

    Tel : + 886-6-5055800

    Fax : + 886-6-5055785

    Web : www.tubebender.com.tw

    email : [email protected]

    All contents in this document are protected and cannot be altered, modified, reproduced, copied, distributed or published without CSMs written permission. Any violation of this copyright will be esteemed as illegal and filed to the court.

    CapacityCapacity

  • Attribute to planetary transmission gears, bend arm is 100% synchronized with servo motor in speedpower and positioning. Tolerance is restrained within 0.01%.

    Work-head contrived by computer dynamic simulation, the structureis proved to sustain the maximum weight.

    Compact transmission system, allow bend arm the maximum operation space.

    Concealed gear box, reduces safety hazards to the minimum.

    Bend arm Bend arm C axisC axis

    Work-head shifted by servo motor, provide fast steady and accurate positioning.

    Rack & pinion are concealed inside machine, not only noise was suppressed, but also reduces dust and oil contamination.

    Shift horizontalShift horizontal

    Shift verticalShift vertical

    Full servo-motivated, including carriage bend-arm collet tools shift ( horizontal & vertical ) pressure dies wiper dies clamp dies Mandrel and booster. No hydraulic mechanism was used.

    Electric servoElectric servo

    Every single move in course of bending cycle, whatever speed position or pressure, is recorded in system memory, which allows user easy and instant supervision.

    Adjustable prop stand, help crutch the weight of tube.

    Impelled by servo motor and assorted with decelerator, assure fast and precise positioning.

    Travel on low friction rack & pinion, ensure 100% noise free.

    Collet Collet B axisB axis Pneumatic powered,

    provide fast clamping.

    Capable of 360clockwise & counter-clockwise turning

    Mandrel Mandrel Programmable positioning

    and retraction.

    Facilitated with automatic Mandrel lubrication.

    Pedestal is easy to dismantle. Facilitates easy adjustment or maintenance.

    Carriage Carriage Y axisY axisPressure diesPressure dies

    Clamp diesClamp dies

    MultiMulti--stack tools stack tools Available from 3 to maximum 5 stacks, serve elaborate tube bending and coiling.

    Driven by servo motor with programmable speed. Provides fast smooth and powerful clamping.

    Programmable speed and measurement, which avoids collision between dies in course of bending cycle.

    All servos are facilitated with absoluteorigin application. When machine encounters incidental interruption, motors will restore to starting point without adjustment or zero-setting. Save user time and material cost.

    Abs origin applicationAbs origin application

    Features function

    EMB / EMR seriesEMB / EMR seriesRotary work-head. One machine can serve both left-hand and right-hand bending.

    Rotary work headRotary work head

  • Immense memory Immense memory storagestorage

    Industrial PC assorted with PLC, enhance performance and also resists to dustvibration and extended temperature range.

    By means of intranet, user is allowed to link controller to other benders host computer or measuring machine, facilitate data exchange and quality supervision.

    Programmable speed for Y-B-C axes

    Use parameters to define simultaneous motions of each axis.

    With inch and metric setting conversion.

    With X-Y-Z to Y-B-Caxial conversion.

    Convertible between manual and automatic bending process.

    Master III controller Master III controller

    Dynamic 3D simulation software provides visualpreview, which saves time and material cost

    Smart collision prevention , avoid collision beforehand.

    Touch screen Touch screen Facilitates fast and

    sophisticated programming.

    Available with USB port, handy for program and data transport.

    USBUSB connection connection

    Features controller

  • Workstation

    Materials

    Selection

    Application

    CNC 15 EMB

    MultiMulti--stack tools stack tools

    2 X 2-stacked tools, serve complex and multiple-radiusbending.

    Capable of 270 clockwise & counterclockwise rotation, serves both left-hand and right-hand bending. Accelerate working speed and efficiency.

    Bend arm is allowed to position in any angles, which facilitates bending with extreme tight radii.

    Rotary workRotary work--head head

    Electric servoElectric servo

    Full electric-driven. Altogether 7 axes impelled by servo motor.

    AluminumCopperBrassFerrisStainless steel

    touch screen display3D simulationindustrial PC + PLCUSB port

    round tubesquare tuberound bar

    automotive industryfuel linesHVAC

    electric servo

    electric servo

    electric servo

    electric servo

    electric servo

    auto lubrication

    left + right bending

  • Workstation

    Materials

    Selection

    Application

    CNC 15 EMBCNC 30 EMR

    MultiMulti--stack tools stack tools

    3 X 2-stacked tools, serve complex and multiple-radiusbending and coiling.

    Electric servoElectric servo

    Full electric-driven. Altogether 13 axes impelled by servo motor.

    Capable of 180 clockwise & counterclockwise rotation, serves both left-hand and right-hand bending. Accelerate working speed and efficiency.

    Rotary workRotary work--head head

    Exclusive design with programmable speed, provide adequate thrustto carriage in coping with different curvatures. Serves tube in particular with extreme tight radii.

    BoosterBooster

    Facilitates complex coiling.

    Coiling Coiling

    touch screen display3D simulationindustrial PC + PLCUSB port

    AluminumCopperBrassFerrisStainless steel

    round tubesquare tuberound bar

    aviationautomotive industrymotorcyclefurniture industryexcise equipment

    electric servo

    electric servo

    electric servo

    electric servo

    electric servo

    left + right bending

    auto lubrication

    electric servo

    coiling

  • Workstation

    Materials

    Selection

    Application

    CNC 75 EMB / EMR

    MultiMulti--stack tools stack tools

    4~6-stacked tools, serve complex and multiple-radiusbending.

    Electric servoElectric servo

    Full electric-driven. Altogether 11 axes impelled by servo motor.

    Capable of 180 clockwise & counterclockwise rotation, serves both left-hand and right-hand bending. Accelerate working speed and efficiency.

    Rotary workRotary work--head head

    Exclusive design with programmable speed, provide adequate thrustto carriage in coping with different curvatures. Serves tube in particular with extreme tight radii.

    BoosterBooster

    75EMR facilitates complex coiling

    Coiling Coiling

    touch screen display3D simulationindustrial PC + PLCUSB port

    AluminumCopperBrassFerrisStainless steel

    round tubesquare tuberound bar

    aviationautomotive industrymotorcyclefurniture industryexcise equipment

    electric servo

    electric servo

    electric servo

    electric servo

    electric servo

    left + right bending

    auto lubrication

    electric servo

  • Workstation

    Materials

    Selection

    Application

    CNC 80 MRE2-RBE

    Exclusive design with programmable speed, provide adequate thrust to carriage in coping with different curvatures. Serves tube in particular with extreme tight radii.

    BoosterBooster

    Pressure diesPressure dies

    Controlled by servo motor, capable of floating up and down. One-stack pressure die can interact with five-stacked bend dies.

    MultiMulti--stack tools stack tools

    Available from 3 to maximum5 stacks, serve elaborate tube bending and coiling.

    Ingenious device aids to push tube further ahead at the end of bending cycle,not only shorten the length of end-cut, but also save material cost. (optional)(optional)

    Electric servoElectric servo

    Full electric-driven. Altogether 11 axes impelled by servo motor.

    Mandrel pedestal is adjustable, easy to fix in any distance. Not only shorten the length of Mandrel rod, but also enhance bending accuracy and quality.

    Mandrel Mandrel

    touch screen display3D simulationindustrial PC + PLCUSB port

    AluminumCopperBrassFerrisStainless steel

    round tubesquare tuberound bar

    aviationautomotive industrytruckshipbuildingconstruction & pipelines

    electric servo

    electric servo

    electric servo

    electric servo

    electric servo

    auto lubrication

    electric servo

    coiling

  • Mandrel

    auto-lubricate

    auto-graisser auto-schmieren auto-lubrificar auto-lubrificare auto-lubricar

    carriage

    transportschlitten transporte carrozza carroza

    tools stack

    pile de modle guform haufen monte de molde mucchio di stampo pila de molde

    bend

    courber biegen curvar curvare curvar

    shift horizontal

    mouvement horizontalbewegung horizontalmovimento horizontalmovimento orizzontale movimiento horizontal

    shift vertical

    mouvement verticalbewegung vertikal movimento verticalmovimento verticale movimiento vertical

    precision/ tolerance

    marge de tolrance toleranz pacincia tolleranza tolerancia

    work-head rotatable

    rotatifumgedrehtrodarruotareradial

    left and right bending

    courber gauche & droit biegen - link & rigtigcurvar esquerdo & corretocurvare sinistra & destro curvar- izquierda & derecho- &

    speed

    vitesse geschwindigkeit velocidade velocitvelocidad

    dimension

    dimension dimensiondimenso dimensione dimensin

    gross weight

    poids gewicht peso peso peso

    collet rotation

    tube tourner tube rotieren tubo rodar tubo ruotare tubo rotar

    booster

    boosterverstrker amplificador preamplificatore motor auxiliar de propulsin

    electric servo

    d'lectricitelektrisch eltrico elettrico elctrico

    hydraulic

    hydrauligue hydraulisch hidrulico idraulica hidrulica

    cross reference

    pneumatic

    pneumatiquepneumatischpneumticopneumaticoneumtico

    coil

    enrouler aufrollen colear spirale enrollar

  • touchscreen display

    cran tactileTouchscrenEcr tctil Touch screenPantalla tctil

    3D simulation preview3D Synthse d'image 3D3D-Computergrafikmodelagem tridimensional--------grficos 3D por computadora3

    industrial PC

    ordinateur industrielindustrie-computercomputador industrialcomputer industrialecomputadora industrial

    Programmable Logic Controller

    automate programmable industrielspeicherprogrammierbare steuerungcontrolador lgico programvelprogrammable logic controllercontrolador lgico programable

    USB port for flash driveUSBClUSBUSB-StickUSB FlashdiskChiave USBMemoria USBUSB

    bending radius

    rayon d courbe kurve radiusraio de curvaraggio di curvaradio de curva

    max tube diameter

    max diamtre max diametermximo dimetro massimo diametro mximo dimetro

    Aluminum

    Aluminium Aluminium Alumnio di alluminio de aluminio

    Copper

    Cuivre Kupfer de cobre di rame de cobre

    Brass

    Laiton Messingfeito de lato di ottone De latn

    Ferrous

    Ferreux Eisenhaltig ferroso ferroso de hierro

    Stainless steeel

    Acier inoxydableRostfreier StahlAo inoxidvel Acciaio inox Acero inoxidable

    round tube

    tube rondtube rundtubo redondotubo rotondotubo redondo-

    square tube

    tube carrtube quadratischtubo quadradotubo quadraretubo cuadrado-

    round bar

    barre rondbarren rundbarra redondobar rotondobarra redondo-

    furniture industries

    meuble mbel mveis mobilia moblaje

    automotiveinndustries

    de l'automobilekraftfahrzeug automotriz automobilistico automotor

    motorcycle

    motocyclette motorrad motocicleta motocicletta motocicleta

    truck

    wagon demarchandises lastwagen caminho autocarro camin

    shipbuilding

    constructionnavale schiffbau construo navalingegneria navale construccinnaval

    exercise equipment

    quipement sportifsportgert----------------aparato para ejercicio

    pipelines

    pipe-linePipelineoleodutooleodottooleoducto

    aviation

    aviationluftfahrt aeronuticaaviazione aviacin

    fuel line

    tube de ptrolehydraulik-schlauchcano de azeite tubo di petroliocao de aceite

    air condition

    climatisklimatisiert ar condicionado climatizzatoaire acondicionado

    cross reference

    profile01.pptfunction.pptcontroller.ppt15EMB-neo.ppt30EMR-neo.ppt75EMB-neo.ppt80MRE-neo.pptCross-cata.ppt