card-rev11-jack.pdf
TRANSCRIPT
1August 30, 2004
ABS Experience on Developing and Applying FPSO Standards
James CardSenior VP, Technology
American Bureau of Shipping
Houston, Texas
2August 30, 2004
Overview
Role of ClassABS History with FPSOsCurrent ABS Standards Used to Class FPSO SystemsOther Related Experience with FPSO SystemsOngoing Developments on the New ABS FPSO Guide
3August 30, 2004
The Role of ABS
Provide classification services to the offshore energy sector
Design review
Construction monitoring
Operational maintenance evaluation
Standards development
4August 30, 2004
ABS Leadership in the Offshore Industry
1958 First MODU built to Class 1968 First MODU Rules1975 First classed Floating Production Unit (Occidental, Conversion of Transworld 58) 1978 First classed FPSO in US water (Exxon, Santa Ynez)1997 First classed Spar (Oryx, Neptune)1998 First classed GOM Floating Storage Unit (Pemex, Ta’Kuntah)1998 First classed Tension Leg Platform (British Borneo, Morpeth)
5August 30, 2004
ABS Recent Experience with FPSO
Tanker conversions to FPSO/FSONew build FPSO including LPG FPSO Recent Projects Worldwide experience
West Africa, e.g., Sanha, Yoho, SerpentinaWest Africa, e.g., Sanha, Yoho, Serpentina
Brazil, e.g.,Brasil, Marlim, Fluminense, Barracuda (P-43), Caratinga (P-48)Brazil, e.g.,Brasil, Marlim, Fluminense, Barracuda (P-43), Caratinga (P-48)
Indonesia, e.g., Bunga KertasIndonesia, e.g., Bunga Kertas
Mexico, e.g., Ta’KuntahMexico, e.g., Ta’Kuntah
6August 30, 2004
ABS MODU Market ShareExploration Sub &
Semi-SubmersiblesExplorationJack-Ups
Arctic & Tender
DrillShips &DrillBarges
85%
331/389
65%
59/91
53%
96/181
79%
23/29
73%
509/699
7August 30, 2004
ABS FPU Market Share
FPSO
40%
51/128
ProductionSPAR
100%
15/15
Production Semi-Sub
36%15/52
47%
96/204 Production TLP
79%
15/19
8August 30, 2004
ABS Standards Supporting FPSO Systems
Rules for• Building and Classing Mobile Offshore Drilling Units
(MODU), 2001• Building and Classing Steel Vessels, 2004• Building and Classing Offshore Installations, 1997• Building and Classing Single Point Moorings,1996
Guide for• Building and Classing Floating Production Installations (FPI)
Guide, April 2004 • Survey Based on Reliability-Centered Maintenance,
December 2003• Surveys Using Risk-Based Inspection for the Offshore
Industry, December 2003• Building and Classing Facilities on Offshore Installations,
June 2000• Synthetic Ropes for Offshore Moorings, 1999
9August 30, 2004
ABS Standards Supporting FPSO Systems (Cont’d)
Guidance Notes on• Review and Approval of Novel Concepts, June 2003• Risk Assessment Application for the Marine and
Offshore Oil and Gas Industries, June 2000• Reliability-Centered Maintenance, July 2004• SafeHull-Dynamic Loading Approach for FPSO
Systems, December 2001• Spectral-Based Fatigue Analysis for FPSO Systems,
January 2002
Commentaries on• The Criteria to Adapt the SafeHull System for FPSO
Applications, May 2004
10August 30, 2004
ABS SafeHull for FPSOs
Provide evaluation for strength & fatigue assessment for FPSO’s since 2001 by:Considering actual trading history and site specific wave environmentsApplying ESF (Environmental Severity Factors) to modify unrestricted service loadsIncorporating loads/reactions from topsidesDetermining plate renewal scantlings based on site environment
11August 30, 2004
SafeHull FPSO Modules
X
YZ
3 .2
3.063
2.925
2.788
2.65
2.513
2.375
2.237
2 .1
1.963
1.825
1.688
1.55
1.413
1.275
1.138
1.
V2G1
Output Set: E LE MENT P ROPE R TIES Criteria : THICKNESS OR AREA
3 Hold Model3 Hold Model
Phase A
SEAS
Phase BSafeHull/FPSO
12August 30, 2004
Other Related FPSO Projects Experience
Comparative risk assessment (CRA): work with Offshore Technology Research Center (OTRC) and MMS to evaluate system risks for FPSOs compared with existing GOM deepwater production systems
Comprehensive HSE case preparation: includes a full spectrum of studies and analysis, such as HAZOP, QRA, Dropped objects study, fire and explosion analysis, e.g., Amerada Hess AH001 floating production vessel
Risk based inspection (RBI) program: provides a mathematical approach, ranking elements for inspection using qualitative or quantitative risk assessments.
13August 30, 2004
Ongoing Future Developments
Stand-aloneGuide for Building and Classing Floating
Production, Storage and Offloading (FPSO) Systems
(2005)
14August 30, 2004
New ABS FPSO Guide
Guide for Building and
Classing FPSO
Systems
15August 30, 2004
New FPSO’s Procedure Highlights
Adopts gross scantling concept which is the common offshore industry practice
Uses actual loading conditions/patterns that are prescribed in the Loading Manual
Employs seakeeping analysis including the effect of mooring, riser, thruster, and topside effects
Retains two parts of the SafeHull methodology, which are Standard Class Notation of A1 FPSOor A1 FOI, and optional Class Notation SFP or SFI
16August 30, 2004
FPSO Class Notations According to New Guide
Class Notations:Mandatory
A1-FPSO or A1-FOI, RFL (Expected Remaining Fatigue Life in years), Elapsed Year in Site of Installation. For example RFL(15), 2019 in Gulf of MexicoRequires hull girder and main supporting members strength and fatigue review
OptionalSFP or SFI (Safe Floating Platform or Safe Floating Installation) Requires strength and fatigue review using FEA verification
Other Applicable Class Notations:Mandatory
DPS for a Dynamic Positioning System AMS automatic monitoring systems for a Disconnectable System
OptionalSFA (year) based on ABS Guide on Spectral-Based Fatigue analysis for FPSO Systems SH-DLA based on ABS Guidance Notes on SafeHull-Dynamic Loading Approach for Floating Production, Storage and OffloadingSystems
17August 30, 2004
New FPSO (Phase I) Analysis Procedure
FPSO Load Conditions
Seakeeping Analysis Model
Vessel DLP RAO’s
Nominal Stress RAO’s Obtainedby Combining DLP RAO’s
New FPSO Guide
Full Spectral Analysis to Obtain Extreme Value
100-yr Storm at Site10-yr Storm on Route
Acceptance Criteria
18August 30, 2004
New FPSO (Phase II) Analysis Procedure
Loadings Screened from Phase I
Full Scale FE Model Based on Gross Scantling
Stress Spectrum
Full Spectral Analysis to Obtain Extreme Value
Strength Check Buckling Check
Spectral Fatigue Analysis
Fatigue Check
19August 30, 2004
Summary of ABS Experience on Developing FPSO Standards
From WellFrom Well--Proven Tanker Proven Tanker ExperienceExperience
Environmental Severity Environmental Severity Factors ApproachFactors Approach
Offshore Offshore ApproachApproach
20August 30, 2004
Thank You!