Transformers

JM-CTRL-EA03

Electric Motors

JM-CTRL-EA04

Electro-magnetic Motor Starters JM-BCTRL-EA07

DC Motor Control

JM-CTRL-EA16

Pilot Devices

JM-CTRL-EA09

Variable Frequency Drives(VFDs)

JM-CTRL-EA12

Solid-State ReducedVoltage Starters

JM-CTRL-EA11

Relays, Timersand Time Delay Relays

JM-CTRL-EA08

Overload/OvercurrentProtection and Monitoring

JM-CTRL-EA02

ELECTRICAL CONTROL SYSTEMS

Electrical Circuits

JM-BASE-EA01A

Resistors & Conductors

JM-BASE-EA01B

LCR Circuits

JM-BASE-EA01C

Motors & Generators

JM-BASE-EA01D

BASIC POWER ELECTRICITY

Oscilloscope

JM-POWR-EB01A

Digital Multimeter

JM-POWR-EB01B

Hand Held DigitalOscilloscope

JM-POWR-EB01C

DC Power Supplies

JM-POWR-EB02A

Single-Phase & Three-PhasePower SuppliesJM-POWR-EB02B

Thyristor Electric MotorDrives

JM-POWR-EB03

Stepper Motor Drives

JM-POWR-EB05

Servo Motor Drives

JM-POWR-EB06

Electronic Timers

JM-POWR-EB04

INDUSTRIAL POWER ELECTRONICS

Safety: Lockout / Tagout

77-LOTO-0000

Math for Technicians I

77-BA01A-0001

Math for Technicians II

77-BA01B-0001

MechanicalBlueprint Reading

77-BA02-0001

Hand Tools

77-BA05-0001

Power Tools

77-BA06-0001

Introduction toAdvanced Manufacturing

77-3096-0000 Introduction toLean Manufacturing

77-3109-0000

Lubrication for MaintenanceTechnicians 77-BA03-0001

Mechanical Fasteners

77-BA04-0001

Employability

77-3097-0000

Safety Fundamentals

77-3202-0000

Start

FOUNDATIONS OF MANUFACTURING

Mechanical Measurement and Quality Control

77-8014-0001

CNC Milling

77-3140-0001

CNC Turning

77-3141-0001

CNC Routing

77-8160-0001

Computer-Aided Manufacturingwith SpectraCAM - Turning

77-3007-0001

Computer-Aided Manufacturingwith SpectraCAM - Milling

77-3005-0001

MACHINING

Flexible Manufacturing Systems

77-3022-0000

Computer IntegratedManufacturing 1

77-3015-0000

Computer IntegratedManufacturing 2

77-3016-0000

CIM/FMS

Fundamentals ofProcess Control

Process Measurement

Plant Commissioning and Optimization

TemperatureFlowLevel

PROCESS CONTROL & INSTRUMENTATION

Basic Machines

JM-MBLM-ME01

Machine Staticsand DynamicsJM-MBLM-ME02

Machine Shafts and Keys

JM-MBLM-ME03

Belt Drives

JM-MBLM-ME05

Bearings

JM-MBLM-ME04

Machine Shafts Couplings

JM-MBLM-ME07

Chain Drives

JM-MBLM-ME06

Gear Drives

JM-MBLM-ME08

Machine Speed Reducers

JM-MBLM-ME09

Electric Brakes

JM-MBLM-ME10

Laser Alignment

JM-MBLM-ME11

Bearing Maintenance

JM-MBLM-ME13

MECHANICAL SYSTEMS

LEGEND

Recommended path & sequence

Foundations of Manufacturing

Electrical Series/Mechanical Series

Automation Series

Robotics Series

Machining Series

CIM/FMS Series

Process Control Series

Optional path & sequence

Skill Block

Skills

Course Name

Course Number

Industrial Lighting

JM-EMMC-ZA04

Fundamentals of Pneumatics

77-8068-0000

Advanced Pneumatics

77-8069-0000Electro-pneumatics

77-3039-0000

Advanced Pneumatics andElectro-pneumatics

77-3040-0000

Fundamentals of Hydraulics

77-8008-0000

Advanced Hydraulics

77-3025-0000Advanced Hydraulics and

Electro-hydraulics77-3026-0000

Fundamentals of LadderLogic

77-3032-0000

Advanced Ladder Logic

77-3033-0000

Sensor Technology

77-8012-0000

PLC-Controlled PneumaticSystems

77-3034-0000

PLC-Controlled HydraulicSystems

77-3035-0000

PNEUMATICS

HYDRAULICS

PLCS

SENSORS

Pressure

Basic Maintenance Cell

JM-EMMC-ZA01

Conveyor, Drive and Control

JM-EMMC-ZA0277-8073-0001 77-8073-0001 77-8073-0001 77-8073-0001

Part Manipulator,Paint, Bake and Cool

JM-EMMC-ZA03

Industrial Lighting

JM-EMMC-ZA04

Variable Frequency Drive

JM-EMMC-ZA05

DC Motor and Drive

JM-EMMC-ZA06

Fault Insertion System

JM-EMMC-ZA07

ELECTRO MECHNICAL MAINTENANCE

Computer-Aided Draftingwith SpectraCAD

77-3004-0001

Fundamentals of Robotics

77-3046-0000

Advanced Robotics

77-3048-0000

Robotics & Materials Handling I

77-8082-0000

Automated Welding

77-3001-0000

Robot OperatorCertification with Yaskawa

77-5010-0010

Machine Vision and Quality Control 1

77-8087-0000

Robotics & Materials Handling II77-8083-0000

Manufacturing Process With RobotExpert 1

77-8401-0001

Certified RobotExpert Designer

77-8401-0003

Manufacturing Process With RobotExpert II

77-8401-0002

Vision Certificationwith Cognex

Machine Vision and Quality Control 2

77-8089-0000

ROBOTICS

77-8088-0000

Robot ProgrammerCertification with Yaskawa

77-5010-0020

Vibration Analysis

JM-MBLM-ME12

CERTIFIEDCER

TIFIED

CERTIFIEDCER

TIFIED

CERTIFIEDCER

TIFIED

CERTIFIEDCER

TIFIED

For over 30 years, IntelItek has provIded superIor traInIng solutIons For programs In engIneerIng, manuFacturIng, IndustrIal maIntenance, robotIcs, process control and computer Integrated manuFacturIng. now IoneerIng Industry 4.0 educatIon, IntelItek leads the path to close the gap between educatIon and Industry

www.intelitek.com

Map of Intelitek Courses

© 2019 Intelitek, inc. All rights reserved. 35-2000-0019 Ver 8All specifications , available courses and listed skills subject to change.

Career SkillS Training

www.intelitek.com

Guide to Skills CoverageCareer SkillS Training

© 2019 Intelitek, inc. All rights reserved. 35-2000-0020 Ver BAll specifications, available courses and listed skills subject to change.

Fundamentals oF Hydraulics 77-8008-0000What is Hydraulics?Pressure and ForcePressure GaugesHydraulic Power TransmissionHydraulic Power SourceDetermining Component CharacteristicsControlling the Flow RateFlow Control Valves4/3 Closed-Center Valve - Construction and Function4/3 Closed-Center Valve - CharacteristicsPower Transformation Using a Double-Acting CylinderLoading a PistonControlling the Piston LocationTask: Building a Circuit

advanced Hydraulics 77-3025-0000Mechatronics and Hydraulic Systems Building a Dowel Insertion System Controlling a Hydraulic Press Controlling a Barricade Sequential Operation Grain Gate Valves Controlling a Cargo Airplane Door Increasing System Efficiency The Relay Latching a Relay Semi-Automatic Press System The Timer Irrigation System Improving Control in a Circuit with Sequential Operation

advanced Hydraulics and 77-3026-0000electro-Hydraulics Hydraulic Systems Usage and ControlElectrical Control SignalsControlling Piston SpeedNon-Return Pilot ValveBi-Directional MotorPressure Relief Valve4/3 Closed-Center Valve vs. 4/3 Tandem-Center Valve Simultaneous Operation of Two ComponentsControlling Two Actuators Using Two ValvesRoller ValvesLimit SwitchSequence ValveSequential OperationPressure-Reducing ValveLatching a RelayTimersAutomatic Cycle

Hydraulics

Fundamentals oF ladder logic 77- 3032-0000Examining Input/Output Relationships PLC Monitoring Tools Writing and Simulating a Basic Ladder Diagram Project: Controlling a Sorting System NOT Logic AND Logic OR Logic Project: Arsenic Filling Station Latching and Unlatching Outputs Improving Elevator Control One Shot Rising Timer On Delay Timer Off Delay

advanced ladder logic 77- 3033-0000Bits and Words Counter Up and Reset Counter Down Project: Implementing CTU and CTD The Equal (EQU) Instruction The Not Equal (NEQ) Instruction Project; Applying Equal and Not Equal The Less Than (LES) Instruction The Greater Than (GRT) Instruction

PlcsProject: Implementing GRT and LES The Move (MOV) Instruction The Add (ADD) Instruction The Subtract (SUB) Instruction

Plc-controlled Pneumatic systems 77- 3034-0000The Pneumatic HMI Manual Control of a Pneumatic Piston Semi-Automatic Control Systems Semi-Automatic Action Using a 5/2 Spring-Return Valve Fully Automatic Operation Fully Automatic Operation with Spring Return ValveTimers Counters Sequential Operation with Two Double- Acting Cylinders Sequential Operation with Three Double- Acting Cylinders Solving Opposing Control Signals Solving Opposing Control Signals in a Three Cylinder System Controlling a System with a Variable Timer

Plc controlled Hydraulic systems 77-3035-0000Using a 4/2 Sol-Sol Valve to Control a Double-Acting CylinderUsing a 4/2 Sol-Spring Valve to Control Double-Acting CylinderUsing a 4/3 Sol-Sol Valve to Control a Double-Acting CylinderUsing a Fully Automatic Hydraulic Circuit

Using a Fully Automatic Hydraulic Circuit with a TimerUsing a 4/3 Sol-Sol Valve with a CounterUsing a Fully Automatic Hydraulic Circuit with an OSR InstructionSequential Operation with Two Double-Acting CylindersSequential Operation with Three Double-Acting CylindersSequential Operation with Two Double-Acting Cylinders and a DelaySequential Operation with Three Double-Acting Cylinders and a DelayVariable TimersVariable CountersProject: Port Soil Removal System

sensors 77-8012-0000Introduction to SensorsContact SensorsDigital Light SensorsAnalog Light SensorsReed Switch SensorsLogic AND CircuitsLogic OR CircuitsRelays – Logic NOT CircuitsInductive Proximity SensorsApplicationsPressure SensorsOn-Off Control SystemsUsing an Optic Fiber as a ConductorControl Circuit Design

saFety Fundamentals 77-3202-0000Introduction to OSHA and Safety Responsibilities/Safety in the WorkplacePersonal Protective Equipment (PPE)Safety ProceduresProduction Team Training & ResponsibilitiesProduct Development & Customer ServiceCustomer Service

saFety: lockout / tagout 77-loto-0000Acquiring Lockout/Tagout BasicsAttaching Lockout DevicesCompleting and Attaching Tagout DevicesConduct energy control analysisPerform lockout/tagout procedurePerform lockout/tagout release

matH For tecHnicians i 77-Ba01a-0001Working with Arithmetic and AlgebraWorking with Whole NumbersWorking with FractionsWorking with DecimalsWorking with PercentagesWorking with Ratios and ProportionsWorking with Systems of MeasurementWorking with GeometryWorking with Trigonometry

matH For tecHnicians ii 77-Ba01B-0001Working with Conversion FormulasApplying Mechanical PrinciplesCalculating Drive RatiosCalculating Speed Reducer Service FactorUsing Ohm’s Law in Series and Parallel CircuitsConverting Binary, Binary Coded Decimal (BCD), Hexadec-imal and Decimal NumbersCalculating Pressure, Force, Head and FlowCalculating Shim RequirementsSelecting Pipe Size

emPloyaBility 77-3097-0000Time-Management TechniquesPersonal Qualities Desirable for the WorkplaceInterpersonal CommunicationConflict ResolutionTeamworkProblem-Solving TechniquesDecision-Making SkillsBusiness and Personal EthicsBusiness Etiquette and Ethical Computer BehaviorEmployer-Employee RelationshipsProper Communication with Diverse PopulationsCareer GoalsResumes and Cover LettersJob ApplicationsPotential Employer InterviewsInterviewing Skills

mecHanical BluePrint reading 77-Ba02-0001Identify lines and their functionsSingle, multiple, and auxiliary viewsReading and locating blue print dimensionsDetermine tolerancesIdentify thread dimensionsIdentify tapers and machined surface symbolsCutting planes and sectionsGeometric dimensions, wear limits and assemblyIdentify welding symbolsReading plot plansReading footing, foundation, and floor plansRead reinforced concrete and structural steel plans

luBrication For 77-Ba03-0001maintenance tecHnicians Lubrication FundamentalsLubrication TermsIdentifying Lubricating OilsIdentifying General Purpose GreasesIdentifying Special Purpose GreasesApplying Lubricating OilsApplying Lubricating GreasesBearing LubricationSetting Up a Lubrication ScheduleSelecting Synthetic LubricantsGrease GunsBearing PackersGrease LubricatorsDrop Feed OilersElectric Chain Oilers

mecHanical Fasteners 77-Ba04-0001Screws and BoltsThreaded Fastener SelectionThread StandardsCreating and Repairing ThreadsNutsTorque WrenchesBolt ExtractorWashersRivetsAdhesivesHook and Loop FastenersCable Ties

Hand tools 77-Ba05-0001Shop SafetyRulers and Tape MeasuresList how hand tools may be misused or abusedCalipers and Feeler gaugesSquares and LevelsKnivesScribes and PunchesWork Holding DevicesHammersChiselsSawsPliersCuttersFiles & Deburring ToolsDriversHex KeysWrenchesSocket and Torque Wrenches

Power tools 77-Ba06-0001Shop SafetyPower DrillsDrill PressesRotary ToolsJigsawsReciprocating SawsCircular SawsTable SawsBandsawsSanders

mecHanical measurement 77-8014-0001and Quality controlIntroductionAccuracy, Precision and Measurement ToolsUnits of Measurement and ConversionFractions, Decimals, and RoundingScaled Measurement ToolsVernier, Dial, and Digital CalipersMicrometersHeight Gauges and Dial IndicatorsFixed GaugesTransfer Measurement ToolsStatistical AnalysisStatistical Process ControlNominal Dimensions and ToleranceParts Inspection and Inspection ReportsConclusion - Quality Control in Industry

introduction to 77-3096-0000advanced manuFacturing Understanding the Definition of ManufacturingUnderstanding the History of ManufacturingConsidering Career ChoicesConducting a Job SearchPreparing a ResumeWriting a Cover LetterPlanning and Staffing a Manufacturing CompanyUnderstanding Product and Strategy SelectionIdentifying Manufacturing ProcessesUnderstanding CAD, CAE, CAM, CNCUnderstanding Statistical Process ControlUnderstanding Forecasting Software and Computer Simulation ModelingUnderstanding the Role of Automation in ManufacturingUnderstanding the Role of Flexible Manufacturing Sys-temsUnderstanding Computer Integrated ManufacturingUnderstanding the Role of Quality Control

introduction to 77-3109-0000lean manuFacturing Defining Lean ManufacturingUnderstanding WasteIdentifying Wastes in a WorkplaceDesigning the Manufacturing WorkplaceRedesigning a WorkstationMistake ProofingFundamental Concepts in LeanDesigning Lean Production ProcessesApplying Lean to a Household TaskTask Analysis and DesignLean Production Scheduling SystemsProblem Solving ToolsDesigning a Lean Production Process

overload/overcurrent Jm-ctrl-ea02Protection and monitoringDrawing and Reading Circuit Protection SymbolsSizing and Installing FusesTesting and Replacing FusesPreventive Maintenance and Troubleshooting Fuse BlocksSizing Circuit BreakersTesting and Resetting a Circuit BreakerSizing and Installing an Overload HeaterAdjusting and Testing the Overload RelayInstalling and Setting Up a Three-Phase Monitor

transFormers Jm-ctrl-ea03Apply Transformer PrinciplesDraw and Read Transformer SymbolsInstall a Control TransformerInstall a Station TransformerTroubleshoot TransformerConnect Transformer as an Auto Transformer for Buck and Boost OperationConnect Transformers in Delta and WyeInspect and Service a TransformerSize a Transformer

electric motors Jm-ctrl-ea04Connecting and Operating a Split-Phase MotorConnecting and Operating a Capacitor-Start MotorConnecting and Operating a Shaded-Pole MotorConnecting and Operating a DC MotorConnecting and Operating a Three-Phase MotorPerforming Visual InspectionsLubricating a MotorPerforming DMM and Motor Megger TestsTroubleshooting a Split-Phase MotorTroubleshooting a Capacitor-Start MotorTroubleshooting a Shaded-Pole MotorTroubleshooting a DC MotorTroubleshooting a Three-Phase MotorTesting Motors with Adjustable Loads

electro-magnetic Jm-ctrl-ea07motor starters Connecting a Control Relay Seal-In CircuitConnecting, Adjusting and Operating a Single Magnetic StarterTesting and Resetting Overload ProtectionConnect, Adjust, and Operate a Three-phase Reversing StarterConnect and Operate a Magnetic Starter for JoggingTroubleshoot a Three-phase Motor Control CircuitTroubleshoot a Reversing Three-phase Motor Control CircuitPerforming Preventive Maintenance on Magnetic Starters

oscilloscoPe Jm-Powr-eB01aOscilloscope ScreenOscilloscope ControlsSetting Up and Operating the OscilloscopeAdjusting Probe CompensationPerforming AC Voltage CalculationsMeasuring AC Voltage and FrequencyPerforming DC Voltage CalculationsMeasuring DC Voltage

digital multimeter Jm-Powr-eB01BDigital Multimeter SafetyDMM Controls and FeaturesLocating and Reading DMM Icons and SymbolsReading the Liquid Crystal DisplaySetting Up the DMM for Reading AC VoltageMeasuring AC VoltageCalculating & Converting AC VoltageMeasuring DC VoltageMeasuring ResistanceDischarging a CapacitorMeasuring CapacitanceTesting CapacitorsMeasuring CurrentMeasuring DC MillivoltsPerforming Continuity TestsTesting Grounds and BondsMeasuring Frequency

Hand Held digital oscilloscoPe Jm-Powr-eB01cReading the Oscilloscope ScreenIdentifying and Using Oscilloscope ControlsSetting Up and Operating the OscilloscopePerforming AC Voltage CalculationsMeasuring AC Voltage and FrequencyPerforming DC Voltage CalculationsMeasuring DC VoltageStoring and Recalling Screen Displays

dc Power suPPlies Jm-Powr-eB02aPower Supply Block DiagramSchematic SymbolsTesting a TransformerLocating Diodes and SymbolsTesting a DiodeDrawing a Half-Wave RectifierConnecting and Operating a Half-Wave DC PSConfirming Full-Wave DC Power Supply OperationConnecting and Operating a Full-Wave DC PSConfirming Single-Phase Bridge Rectifier OperationConnecting and Operating Single-Phase Bridge Rectifier

single-PHase and Jm-Powr-eB02BtHree-PHase Power suPPlies Drawing Filter Schematic DiagramsConnecting and Operating a Power SupplyDrawing Zener Schematic SymbolsConnecting and Operating a Zener Diode Voltage Regu-latorLocating an IC Voltage RegulatorConnecting and Operating a DC Power Supply with an IC Voltage Regulator

relays, timers and Jm-ctrl-ea08time delay relays Connecting, Programming, and Operating Analog On-Delay and Off-Delay RelaysUsing Analog Relays and MotorsConnecting, Programming, and Operating Digital Interval, Repeat Cycle, and One Shot RelaysUsing Digital Relays and MotorsConnecting and Operating Electric TimersUsing Electric Timers and MotorsTroubleshooting RelaysPerforming Preventative Maintenance on Relays

Pilot devices Jm-ctrl-ea09Connecting and Operating a Photoelectric DetectorConnecting and Operating a Photoelectric Sensor with Fiber OpticsConnecting and Operating a Capacitive Proximity SwitchConnecting and Operating an Inductive Proximity SwitchConnecting and Operating a Limit SwitchConnecting and Operating a Pressure SwitchConnecting and Operating Liquid Level SwitchesConnecting and Operating a Magnetic Reed Switch

solid-state reduced Jm-ctrl-ea11voltage starters Apply Solid State Starter PrinciplesConnect and Operate a Solid State StarterAdjust a Solid State StarterTest Solid State StartersTroubleshoot Solid State Starter

variaBle FreQuency drives - vFd Jm-ctrl-ea12Applying VFD PrinciplesConnecting and Operating a Variable Frequency DriveAdjusting VFD Operating ParametersTesting VFD ResistanceReading Voltage and Current on the VFDTroubleshooting the VFD

dc motor control Jm-ctrl-ea16Demonstrate DC Drive PrinciplesConnect, Set Up, and Operate DC DriveConnect and Operate Braking ControlsTest DC DriveTroubleshoot DC DrivePerform Preventive MaintenanceConnect and Operate SCR Speed ControlConnect and Operate TRIAC Speed Control

electrical circuits Jm-Base-ea01aPerforming Lockout/TagoutConnecting a Basic CircuitIdentifying SwitchesConnecting a Momentary SwitchConnecting a Toggle SwitchIdentifying Sources of ElectricityMeasuring DC VoltageConstructing a Series CircuitConstructing a Parallel CircuitTesting an Electrolytic CellTesting a BatteryTesting a ThermocoupleTesting a Solar Cell

resistors & conductors Jm-Base-ea01BMeasuring Resistance in Series and Parallel CircuitsDrawing and Reading Resistor SymbolsTesting an Adjustable ResistorMeasuring Wire SizeApplying Resistance And Wire SizeCalculating Wire SizeDetermining Losses in a Conductor

lcr circuits Jm-Base-ea01cDischarging a Capacitor & Testing a CapacitorDetermining CapacitanceApplying Capacitance PrinciplesApplying Magnetic PrinciplesInducing a Magnetic FieldAssembling an ElectromagnetApplying Electromagnetic PrinciplesInducing VoltageInducing DC VoltageAssembling & Operating TransformersApplying Inductance PrinciplesOperating ElectromagnetsDrawing Inductance Symbols

motors & generators Jm-Base-ea01dOperating a PMDC MotorOperating a DC GeneratorOperating an AC GeneratorOperating a Series MotorDemoing Principles of Reactance and ImpedanceApplying Phase Relationship PrinciplesIllustrating Three-Phase PowerMeasuring AC Voltage

Fundamentals oF Pneumatics 77-8068-0000Introduction to PneumaticsAtmospheric Pressure and VacuumAtmospheric Pressure, Vacuum and Mechanical WorkThe Double-Acting Cylinder3/2 ValvesControlling a Piston with PBs5/2 Air-Operated, Air-Returned Valve5/2 Air-Air ValvesLaws of Gases3/2 Air-Operated, Spring-Returned ValveSpot Welding System3/2 Roller ValvesThe Punch - A Semi-Automatic System

advanced Pneumatics 77-8069-0000Introduction to LogicThe Logic Function ANDImplementing AND in a Pneumatic CircuitThe Toggle ValveUsing AND to Build a Fully Automatic SystemThe Logic Function ORImplementing OR in a Pneumatic CircuitCircuit with Two Double-Acting CylindersSequential CycleA DelaySequential Control with a Timed DelayOpposing Control SignalsTiming DiagramsUsing a Single Pilot Valve to Prevent Opposing Control SignalsUsing A Single Pilot Valve in a Pneumatic Circuit

electro-Pneumatics 77-3039-0000Electric Control vs. Pneumatic ControlBuilding a Basic Electrical CircuitThe 5/2 Solenoid-Spring ValveThe 5/2 Solenoid-Solenoid ValveMagnetic SwitchesImplementing the Logic Function ANDImplementing the Logic Function ORImplementing the Logic Function NOTSequential OperationThe RelayUnlatching a RelayBuilding a Fully Automatic CircuitAdding a Delay Using an Electric TimerUnlatching a Fully Automatic CircuitMeasuring Cylinder Speed

adv. Pneumatics and 77-3040-0000electro-Pneumatics The Single-Acting CylinderThe 5/3 Closed-Center ValveThe Manual 5/2 ValveSequential OperationVacuum Generator and PadPneumatic CounterQuick Exhaust ValveSwitches and Relays5/2 Solenoid Spring-Return ValvePressure SensorLatching a RelayOverlapping Control SignalsTiming DiagramOverlapping Signals SolutionUsing a TimerUsing a Counter

Process control

Fundamentals oF roBotics 77-3046-0000Introduction to RoboticsHow Robots WorkUsing Robotic Control SoftwareRecording Robot PositionsProgramming a Simple Pick and Place TaskAbsolute and Relative PositionsBasic Robotic Programming ToolsBlock Alignment ProjectFeeders and TemplatesPeripheral DevicesLinear Slidebase ProjectEncodersRoll and PitchProgramming the Robot to Execute Linear and Circular MovementsFinal Project: Drawing a House

advanced roBotics 77-3048-0000Review of Robotic FundamentalsProgramming with SubroutinesDigital InputsDigital OutputsProject #1 - Delivering Materials with a ConveyorConditional BranchingProject #2 - Programming with Conditional BranchingAnalog Inputs and OutputsLoops and CountersContact and Non-Contact SensorsProgramming a Sorting System Project

roBotics & materials Handling 1 77-8082-0000Introduction to RoboticsRobotic Control SoftwareRecording Robot PositionsWriting and Running a Robot ProgramCartesian CoordinatesInputs and Program JumpsOutputsJoint and XYZ Coordinate SystemsRelative PositionsLoops, Polling, and CountersSubroutinesContact and Non-Contact SensorsServo Control of the ConveyorI/O Control of the Conveyor

roBotics & materials Handling 2 77-8083-0000Basic Robotic Programming ToolsManipulating Blocks ProjectProgramming the Robot to Execute Circular MovementsDrawing a HouseRoll and PitchBlock Alignment ProjectFeeders and TemplatesPeripheral DevicesLinear Slidebase ProjectProgramming Using Encoder ValuesConditional BranchingProgramming with Conditional BranchingAnalog Inputs and OutputsProgramming a Sorting System Project

automated welding 77-3001-0000Intro to Automated Welding Simulation SoftwareRecording Robot PositionsBasic Robotic Programming ToolsAdvanced Robotic Programming ToolsProgramming Gravity Feeder OperationsProgramming Jig and Gun OperationsProgramming Welding OperationsProgramming a Fully Automated Welding CyclePerforming a T-joint Weld and Fine-TuningProgramming and performing a Butt Joint WeldPreventing Thermal DeformationChanging Parameters: Inert Gas ShieldChanging Parameters: Robot Speed and Feed RateProject: Welding Your Name

macHine vision & Quality control 77-8087-0000 witH cognex laB 1Intro to Vision SystemsHow Cameras WorkDigitalizationIntro to In-Sight ExplorerAnalytical ToolsImage TypesOptics and LightingLighting TechniquesImage Setup, Lighting, and CalibrationImage Enhancements and OperationsFilters and Noise EliminationBlobsCounting Tools

macHine vision & Quality control 77-8089-0000 witH cognex laB 2Types of Vision SystemsVision Systems and ManufacturingThe Color ToolI/O and Communication Deployment Setting Up an Emulator Calibration Vision Tools and the Emulator Spreadsheet Logic Image Analysis with the Emulator Image Enhancements with the Emulator

manuFacturing Process 77-8401-0001 witH roBotexPert 1Manufacturing Process – OverviewRobotExpert Software LayoutDownload and install the softwareCAD Import - Basic EnvironmentModelingLayout

manuFacturing Process 77-8401-0001 witH roBotexPert 2Path CreationOLP- Off Line ProgrammingPublishing

cnc milling 77-3140-0001Introduction to CNCSafety FundamentalsCNCMotion Control SoftwareMounting the WorkpieceToolingReference PositionsVerifying a ProgramRunning a ProgramFundamentals of NC ProgrammingProject #1 - Programming the HouseArc ProgrammingProject #2 - Programming the StarProject #3 - Programming Your Initials

cnc turning 77-3141-0001Introduction to CNCSafety FundamentalsCNCMotion Control SoftwareSecuring the WorkpieceToolingReference PositionsVerifying a ProgramRunning a ProgramFundamentals of NC ProgrammingProgramming a Taper MachiningProject #1 - MachiningArc ProgrammingProject #2 - ProgrammingProject #3 - Final Project

comPuter-aided design witH 77-3004-0001sPectracadUsing spectraCADManaging FilesCreating the LMC ProjectDrawing the MDrawing the CSpeaker Design ProjectCreating the Speaker ConeCompleting the Speaker ProjectSpectraCAD EngraverGenerating an NC FileNC Files and CodingPocketingPocket Toolpaths and SpectraCAM

comPuter-aided manuFacturing 77-3005-0001witH sPectracam - millingUsing SpectraCAMStarting the LMC ProjectGenerating Tool Paths - LMC ProjectContouring and NC File GenerationSpeaker Design ProjectFirst Pocket OperationSecond Pocket OperationEngraving Text and Generating CodeAdvanced Operations SetupAdvanced OperationsRuled SurfacesSwept SurfacesFinal Steps

Connecting and Operating a Bleeder ResistorConnecting and Operating a Voltage DividerTroubleshooting a DC Power SupplyConfirming Three-Phase Bridge Rectifier OperationTesting a Three-Phase Bridge RectifierConnecting and Operating a Three-Phase Bridge RectifierTroubleshooting a Three-Phase Bridge Rectifier

tHyristor electric motor drives Jm-Powr-eB03Locating an SCR and Drawing the Schematic SymbolTesting an SCRConnecting and Operating an SCRConfirming Full-Wave SCR ControlConnecting and Operating a Full-Wave SCR DC Motor DriveTroubleshooting a Full-Wave SCR DC Motor DriveLocating the TRIAC and drawing the TRIAC SymbolTesting a TRIACDemonstrating TRIAC Control PrinciplesLocating a DIAC and Drawing the Schematic SymbolConnecting and Operating a DIAC-Controlled TRIAC AC Motor DriveConnecting and Operating a Schmitt Trigger-Controlled TRIAC AC Motor DriveTroubleshooting a TRIAC Motor DriveDemonstrating PWM PrinciplesConnecting and Operating a PWM DC Motor Drive

electronic timers Jm-Powr-eB04Locating Timer PinsVerifying a Monostable Timer CircuitConnecting and Operating a 555 Timer in Monostable ModeVerifying an Astable Timer CircuitConnecting and Operating a 555 Timer in Astable ModeVerifying a Pulse Train CircuitConnecting and Operating an Electronic Pulse Train

stePPer motor drives Jm-Powr-eB05Identifying Detent TorqueConfirming Stepper Motor Step AngleDemonstrating Stepper Motor PrinciplesConfirming Stator Winding ConnectionsDemonstrating Unipolar Stepper Motor DriveInstalling, Connecting and Monitoring a Stepper Motor DriveTesting and Troubleshooting a Basic Stepper Motor and Drive

servo motor drives Jm-Powr-eB06Demonstrate Closed-Loop Servo Motor Control PrinciplesDemonstrate Closed-Loop Servo Motor PrinciplesDemonstrate Servo System Feedback Device PrinciplesDemonstrate Analog and Digital Servo Motor Drive PrinciplesInstall, Connect and Monitor a Basic Servo Motor DriveTesting and Troubleshooting a Basic Servo Motor Drive

comPuter-aided manuFacturing 77-3007-0001witH sPectracam - turningUsing SpectraCAMStarting a ProjectCreating the CAD DrawingGeometry Duplication and Rough Tool Path GenerationFinish Tool Path and NC File GenerationAdvanced Project SetupCreating the Part DrawingFinal Geometry and Tool PathsTool Paths and NC CodeCreating the Lighter GeometryFinal Geometry and Tool PathsFinal Tool Paths and NC Code

cnc routing 77-8160-0001Getting Started with RoutersBasic TerminologyAxis of TravelSecuring the Work PieceInstalling a ToolSpoil boardDust CollectionMach3 LayoutHoming the RouterJogging the RouterSetting Part ZeroG-Code EditingCutting a Sample PartIntroduction to Vectric VCarve ProMaking a Gear Clock DrawingImporting PicturesImporting a Drawing DXF/DWG/SVG3D Dinosaur Project

FlexiBle manuFacturing system 77-3022-0000CNC MachiningRoboCell Simulation and Control SoftwareDesigning an FMS WorkcellExpanding the WorkcellWriting a ProgramProgramming Mill OperationsConditional ProgrammingStoring Finished PartsMultiple Part ProgrammingLathe OperationsMultiple Part Lathe OperationsProgram IntegrationDesigning and Running the Final Project

comPuter integrated manuFacturing 1 77-3015-0000Introduction to CIMIntroducing OpenCIM SoftwareParts and Production FlowStorage SetupProduction PlanningProcesses and Machine DefinitionPart DefinitionDefining a Product PartProducing a New PartTiming and OptimizationView Production Details in the Device View and Storage ViewDefining Part Production in the LatheIntegrated ProductionTracking Integrated Production

comPuter integrated manuFacturing 2 77-3016-0000Mass Production and CIMRobotic SystemsLocation PlanningQC DevicesFeedersAdding an Assembly StationAssembled Part ProductionAssembled Product CharacteristicsExpanding Assembly CapabilitiesSub-assemblies and Multi-Level AssemblyPurchase Orders and MRPMulti-Level Assembly ProductionCIM Databases

Basic macHines Jm-mBlm-me01Introduction to Basic MachinesMeasurementTorqueWorkPowerHorsepowerFrictionVelocityAccelerationMass and InertiaEnergyMechanical AdvantageInclined PlanesWedgesScrewsLeversWheels and AxesPulleys

macHine statics and dynamics Jm-mBlm-me02Identify Stress, Strain & Combined StressesIdentify Material Fatigue & Fatigue Stress PointsIdentify Fatigue Failure & Failure ModesMachine Shafts and Keys JM-MBLM-ME03Measuring & Verifying ShaftsDemonstrating Shaft Expansion PrinciplesMeasuring Eccentricity & Shaft RunoutDemonstrating Shaft Key PrinciplesPreparing a Key from KeystockShaft Troubleshooting & Failure Analysis

Bearings Jm-mBlm-me04Identifying Bearing TypesReading Bearing DimensionsMounting Bearing HousingsReading a Tolerance ChartBearing Troubleshooting & Failure Analysis

Belt drives Jm-mBlm-me05Demonstrating Belt Drive Ratio PrinciplesInstalling Belt DrivesAligning a Belt DriveBelt TensioningInstalling Adjustable Speed SheavesInstalling Positive Drive SystemsBelt Troubleshooting & Maintenance

cHain drives Jm-mBlm-me06Demonstrating Roller Chain & Sprocket PrinciplesSizing ChainInstalling & Aligning SprocketsInstalling Chain DrivesAdjusting SlackTroubleshooting & Maintenance

macHine sHaFt couPlings Jm-mBlm-me07Identifying Shaft CouplingsCorrecting Soft FootAligning ShaftsAligning Rims & FacesConnecting Chain CouplingsConnecting Universal Joints

gear drives Jm-mBlm-me08Demonstrating Gear Measurement PrinciplesInstalling a Worm Gear DriveInstalling a Spur Gear DriveMeasuring BacklashInstalling a Helical Gear DriveInstalling a Bevel Gear DriveMaintaining & Troubleshooting Gear Drives

macHine sPeed reducers Jm-mBlm-me09Demonstrating Basic Speed Reducer PrinciplesSelecting a Speed ReducerMaintaining & Troubleshooting Speed Reducers

electric Brakes Jm-mBlm-me10Operating Electric BrakesInstalling Electric BrakesMaintaining & Troubleshooting Electric Brakes

Basic maintenance cell Jm-emmc-Za01CELLAssemble the BaseAssemble & Install the Conveyor Mount Support AssemblyInstall Pull Box, End and Feeder Tube SupportsInstall Crossbars and Top MembersInspect & Align Completed FrameENCLOSURESInstall Load CenterInstall Cable TraysInstall WirewayInstall Pull BoxesInstall Equipment EnclosuresInstall Safety DisconnectsInstall Fuse Box and Station TransformerCONDUIT & FITTINGSCut and Ream ConduitInstall Flexible Metal ConduitInstall EMT ConduitLOW VOLTAGE & CIRCUIT PROTECTIONWire & Connect Main Power CordInstall & Connect Circuit BreakersInstall Equipment GroundsWire Fuse BoxWire Station TransformerPerform Megohmmeter Tests

conveyor, drive and control Jm-emmc-Za02CONVEYORInstall ConveyorInstall Conveyor Drive ComponentsInstall and Align Conveyor Drive ChainInstall Conveyor Drive Safety Guard

Foundations oF ManuFacturing Basic Power electricity industrial Power electronicselectrical control systeMs

PneuMatics

MecHanical systeMs

electro MecHanical Maintenance cellCONVEYOR CONTROLSInstall and Connect Conveyor Drive ControlsInstall Emergency Stop CircuitsPerform Circuit Continuity TestsMegger Test Conveyor DriveTest and Troubleshoot Conveyor DrivePREDICTIVE/PREVENTIVE MAINTENANCELubricate Conveyor DriveVerify Conveyor AlignmentVerify Drive Chain AlignmentObtain Vibration Profiles

Part maniPulator Jm-emmc-Za03PART MANIPULATIONInstall Part Stacker and Feeder TrayInstall Part KickerInstall Stacker Part SensorPAINT, BAKE AND COOL TUNNELInstall Paint Bake HeatersInstall TunnelInstall Paint NozzlesInstall Cool Down BlowerInstall Part Count SensorInstall Paint Tunnel Status IndicatorsPROGRAMMABLE LOGIC CONTROLLER (PLC)Install PLCRough-in PLC powerProgram PLCConnect PLC input Sensor CircuitsConnect PLC Output Device CircuitsTroubleshoot Paint, Bake & Cool System

industrial ligHting Jm-emmc-Za04INDUSTRIAL LIGHTING CIRCUITSInstall Fluorescent Task LightingInstall Low Bay LightingInstall High Bay LightingInstall Flood LightingInstall Hazardous Location LightingInstall Emergency LightingRough-In Lighting CircuitsMegger Test Lighting CircuitsINDUSTRIAL POWER CIRCUITSInstall Wiring DevicesRough-In Wiring Device CircuitsMegger Test Power CircuitsWire Lighting & Lighting ControlInstall and Test GFCI CircuitTroubleshoot Lighting and Power System

variaBle FreQuency drive Jm-emmc-Za05Install DriveRough-in Drive WiringMegger Test VFD WiresProgram and Test Drive

dc motor and drive Jm-emmc-Za06Measure and Remove AC MotorInstall DC motorInstall DC driveRough-in DC Drive WiringSet Up and Test DC Drive (Manual - jumpers)Finalize Drive Wiring and InstallationTroubleshoot DC Drive System

Fault insertion system Jm-emmc-Za07Install fault insertion sub panelRough-in power circuitRough-in fault insertion wiringInstall and configure triggered faultsTest triggered fault systemTroubleshoot gas furnace

Fundamentals oF Process controlBasics of Control Theory and Process Control TermsController and TuningProcess Control LoopIntro to Measurement of Level, Flow, Temperature, & Pressure

Process measurementProperties of Matter (Liquid/Air)Principle of InstrumentationLevel MeasurementFlow MeasurementTemperature MeasurementPressure MeasurementFinal Control Elements

Plant commissioning and oPtimiZationPlant Optimization Process Control Loop Process Behavior Effect of Disturbance in Process Characteristic of Proportional, Integral, and Derivtive PID Tuning using Different Methods Ziegler-Nichols & Cohen Coon

activityPlant start up and commissioningProcess Control LoopUnderstand the process behaviorProportional, Integral & DerivativeControl Loop tuning - Ziegler-Nichols and Cohen Coon

ciM/FMs

laser alignment Jm-mBlm-me11Aligning a Belt Drive Aligning a Coupling Correcting for Soft Foot Filling Out an Alignment Report

viBration analysis Jm-mBlm-me12Reading a Vibration Severity Chart Filling Out a Maintenance Log Measuring the Vibration of a Motor Measuring Shaft Misalignment Troubleshooting Misaligned Shaft Vibration Measuring Coupling Vibration Troubleshooting Bent Shaft Vibration Troubleshooting Defective Shaft Component Vibration Troubleshooting Resonant Vibration Demonstrating Vibration Source Principles

Bearing maintenance Jm-mBlm-me13Identifying Anti-Friction BearingsIdentifying Plain BearingsUsing an Arbor PressUsing a Bearing PullerInstalling and Removing BushingsUsing a Cone HeaterLoading a Grease GunGreasing a Pillow BlockHand Packing a BearingUsing a Bearing PackerDemonstrating Bearing Seal PrinciplesPerforming Bearing Failure Analysis

roBotics

MacHining