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Carlos MarcosABB Spain Country Manager

Martin Gross BU Plant Automation Manager

ABB – group introduction

ABB – emission reducing solutions

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Introducing ABB Spain

Carlos MarcosABB Spain Country Manager

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Facts about ABB

A leading power and automation technology company with strong market positions in its core businessesTwo core divisions: Power Technologies, Automation TechnologiesOil, Gas and Petrochemicals division, Building Systems, being divested

Headquarters: Zurich, SwitzerlandAbout 115,000 employees in around 100 countries Orders in 2003: US$ 18.7 billionRevenues in 2003: US$ 18.8 billionListed on stock exchanges in Zurich/London, Stockholm, Frankfurt and New York

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Automation Technologies division

Process Automation

Manufacturing Automation

AutomationProducts

Our offeringProducts, services and solutions include

Low voltage productsElectrical motors and drivesControls and instrumentationRobotics and peripheralsAutomation software

Our marketsIndustry and utility segments include

Chemicals and life sciencesAutomotive and manufacturingMetals and mineralsPulp and paperEnergy: utilities, oil and gasIndependent channel partnersOur resources

150 manufacturing,software and application centers 55,300 employees

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Power Technologies division

High-Voltage Products

Medium-Voltage Products

Transformers Utility AutomationSystems

Power Systems

Our offeringComprehensive portfolio ofproducts, systems and servicesGlobal presence:

39,000 employees~150 focused factories, engineeringand service centers In more than 70 countries

Our marketsElectric, gas and water utilitiesIndustry Channel Partners:

Engineering, procurement and construction firms (EPCs)Original equipment manufacturers (OEMs)Wholesalers, distributors

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ABB Spain – Engineering & production centers

GetafeLV equipment

BarcelonaSt. Quirze del Valles

MadridGetafe

Cordoba

VizcayaGalindo Guipuzcoa

Oyarzun

Zaragoza

Galindo - Valle de TrapagaPower transformersHV capacitorsPower Services

ABB in Spain 2003:Revenues: 610 MEUREmployees: 2,542

MurciaWater Automation

OyarzunLV equipment

Sant Quirze del VallesMotors, DrivesLV capacitorsRoboticsIndustrial Systems

ZaragozaDistribution transformers

MadridConsulting & Engineering Power Systems incl. substationsPower automation Instrumentation and controlTurbochargers

CordobaPower transformersHV switchgearPower Services

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ABB Spain – Local offices

Algeciras

Cordoba

Valencia

St. Quirze del VallesZaragozaValladolid

Vigo

Oiartzun

Pamplona

Madrid

GijonGalindo

Las Palmas

Sevilla

Malaga

Murcia

La CoruñaBilbao

PalmaBadajoz

Pontevedra

Alicante

Barcelona

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ABB – leader in energizing power plants

TURBINE

CONTROL SYSTEMS

STEP UP TRANSFORMER

STARPOINT

CUBICLE

AC & DCAUXILIARY SYSTEMS

MV & LV SWITCHGEAR

HV- SUBSTATION

EXCITATIONSYSTEM

STATIC STARTER

GENERATORPROTECTION

GENERATORBREAKER

AUXILIARYTRANS-

FORMER

SYNCHRONOUSGENERATOR

SYNCHRONIZATION

TURBINEGOVERNOR

PT’sCT’sSA’s

BOILER

HRSG

G

1

HV SYSTEM

CONTROL ROOM

1

EXCITATIONTRANSFORMER

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ABB’s Emission Reducing Solutions

Martin GrossBU Plant Automation Manager

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Main Factor driving EU Emissions Reductions

Roughly 12’000 – 15’000 plants within the EU will be required to participate in the ETS. Including:

Power plants/combustion installations (>20 MW)Mineral oil refineries and coke ovensProduction and processing of ferrous metalsPulp, paper and board productionMineral industries (cement, glass and ceramic production)

Europe’s willingness to adhere to the Kyoto Protocol emission targets, thus reducing the amount of greenhouse gases by 8% in the period between 2008-2012, based on the 1990 levels.

How? Through an Emission Trading Scheme (ETS)

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EU – Emission Trading Scheme (ETS)

Speculative initial trading

Development of emissions trading strategy & risk

management processes / systems

Issue of permits begins

Operators began to apply for operation permits

2008

Trial Phase concentrating on the reduction of

CO2

31-May NAP’s submitted by EU member states and

accession states

30-Aug EU NAP approval or rejection

30-Sept EU Finalizes NAP’s

Fulfillment of Kyoto Protocol and possibly expanding

emission limits to other green

house gases

Phase 21 Jan 2008

2005

Phase 1 1 Jan 2005

Submit, review and approve emission NAP’s (National Allocation Plans)

2004

Steps

EU Regulation

EU produced guidance on monitoring, reporting and registries for ETS

2003

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ABB solutions help reduce emissions

Combustion ManagementOptimize combustion process, monitor and control ignitors, coal flow and carbon in ash content, detection of flame including flame scanning

Resource SchedulingScheduling of the most economical operation of units within a power plant or multiple plants within a utility portfolio reducing fuel consumption and emissions

Power Plant ManagementMonitor plant performance, handle information management improving the efficiency of plants reducing fuel consumption and resulting emissions

Asset ManagementOptimize turbine, boiler and plant lifecycles, improving overall efficiency, include plant maintenance management solutions

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Combustion Management - Solutions

Increased plant efficiency reducing CO2 over the entire operating range

Combustion Optimizationwith neural net

Carbon in Ash Monitoring

NOXCOCO2

BoilerModel

Optimizer Target

Coal Flow Monitoring

Reduction of unburned carbons known fly ash carbon content

Fuel / Air mixtures determined per burnerReducing NOx and CO

E-Filter

Set values

T, F, P, ...

Optimized Combustion ControlFlame Monitoring and ScanningImproves combustion efficiency and safety by flame quality measurement

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Resource Scheduling - Solutions

FeaturesSupport maximizing profits of individual units within a single plant or multiple plants in a generation portfolioOptimize generated and purchased power to satisfy load demands posed by customers.Computation of the most economical, thus favorable load profile for the power facility

Customer and environmental benefitsCalculation of generation and marginal costs on the basis of optimized production data ABB’s solutions select suitable spot market offers and deliver the criteria for optimum pricingOptimum plant operation reduces unnecessary fuel consumption and emissions

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Power Plant Management - Emission Prediction

Decision-support with special emphasis on emission violationEmpirical algorithms, easy to maintainDetection of faulty measurements, or drifting sensors.

Cost reduction by avoiding emission violations“What-if” load simulations improve predictability of future emission levelsProjection of the emission trend into the future, predicting emission alarms

Features

Customer & Environmental Benefits

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Asset Management - Lifecycle Optimization

FeaturesDecision-support with special emphasis on emission constraintsOptimization of operating schedule as function of spot prices and asset valuesTrade-off emission credits against income from energy sales and lifecycle costs

Customer and environmental benefitsOptimal dispatch of generating capacity considering emission costs & revenues “What-if” simulation for scheduling component maintenanceDecision-tool for asset managers and traders buying/selling energy

NOx in Flue Gas

ABB

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IndustrialIT Coal Flow, Monitoring and Control

Continuous Measurement of PF (pulverized flow)Absolute PF VelocityPF Distribution or ‘Split’Relative PF LoadingMass flow rate (with external total mass input)Process Temperature

Allows precise stoichiometry at each individual burner, permitting an optimal combustion environmentReduces NOx and CO emissions

Customer and environmental benefits

Features

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Optimization with model predictive controllerReal Time Optimizer with Neural Model

Model

optimizedvalues

controlledentities

measuredvalues

Boilermodel

Optimizer

Goals

optimizedset points

IterationIteration

Sum of weighted goals

= minimum!

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IndustrialIT Carbon in Ash, Monitor and Control

Fly ash depot

Customer and environmental benefitsContinuous process input available for advanced emission control strategiesImproved fuel utilization means lower operating costs, improved heat rate, and lower NOx & CO emissionsFly ash, normally a costly waste, becomes a marketable by-product which significantly reduces the generation of harmful greenhouse gasses

On-line microwave sensor featuresContinuous, reliable, non-extractive, real-time monitoring of fly ash carbon contentEnhanced operating efficiency through continuous control of coal combustionEnhanced control of fly ash quality by continuous reduction of unburned carbon

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MeasureIT UVISOR Flame Scanner

FeaturesDetects individual flame presence, and provides flame quality figureProvides continuous data to any plant control system via Modbus and 4-20 mAisolated outputs with no additional hardware requiredProvides individual flame raw signal for flame analysis and burner diagnosis

Customer and environmental benefitsIsolates individual burners as specific contributors to emission creationImprove safety and reliabilityTrue “Two-Systems-in-One” reduces installation cost

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Factories in Spain Compact EDT Modules - Córdoba

FactoryFactory pre-assembled and tested modules to minimize commissioning timeMinimized production (common production line)Flexible, safe and reliable operation, with local or remote control

Power Transformers - Córdoba & Bilbao FactoriesAdvanced factories manufacturing large and medium size power transformersProduction for domestic and export marketsCordoba only ABB’s plant manufacturing shell type transformers

Dry Transformers - Zaragoza FactoryABB selected Zaragoza as its exclusive European manufacturing site for vacuum cast coil – typesLarge Cast Coil (LCC) types also transferred to ZaragozaHighest quality levels achieved for these product types

CórdobaCompact EDT Modules

Córdoba & BilbaoPower Transformers

ZaragozaDry Transformers

Division Power Technologies

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Factories and Engineering in SpainElectric Motors – Sant Quirze(Barcelona) Very modern, automated factory Sizes IEC 90 – 250.World responsibility for manufacturing sizes 90 y 100World Excellence Center for: Brake motors, Smoke Venting (400º - 2 h.), Pad mounting

Wiring and installation materials –Oyarzun (Guipúzcoa)Well introduced brand (ABB Niessen)

distributed through the country. Exports to Europe and Latin America being initiated Several lines: Arco, Olas, Tacto, Stylo, Over, aiming medium to high end marketMarketed jointly with the wide range of ABB Low Voltage protection and control equipment

Robotics in Sant QuirzeCenter of Excellence for Press Tending applicationMore than 100 installations performed, worldwide

Sant Quirze(Barcelona)Electric Motors

Oyarzun(Guipuzcoa)LV wirig materials

Division Automation Technologies

Sant Quirze(Barcelona)Robotics(Press Tending)