Cartoning Machine CUK for the Pharmaceutical and Cosmetic Industry

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The continuous motion cartoning

machines of the CUK series are con-

ceived for applications with outputs

up to 400 cartons per minute. This

output can be achieved whether run-

ning inline with a blister machine or

equipped with infeed systems for

vials, bottles, ampoules or other phar-

maceutical products. The machines

excel with their GMP-compliant basic

machine structure in balcony design

with the packaging section being

strictly separated from the drive sec-

tion.

Advanced design for increased user

benefit:

} Extended capacity of the carton

magazine

} Ergonomic access to the production

area including a carton magazine

that can be swiveled

} Improved view into the produc-

tion area with a new, high grade

machine cover

} Turnable electrical cabinet for easy

access

} Ergonomic operator panel on a swiv-

eling mount

} Modular machine design adaptable

to various stand-alone and line

applications

Operator Convenience

The CUK machine series offers a

fully integrated IPC machine control

system, including format data man-

agement and touch screen which is

21 CFR Part 11 compliant. Machine

control system from Allen Bradley is

optionally available.

Easy Carton Feed via Infeed Belt

The standard feed system is designed

for ergonomic manual carton feed.

The magazine belt takes the cartons

to the pickup magazine. A level con-

trol in the pickup magazine ensures a

constant vertical pressure for reliable

carton pickup.

High performance in cartoning technology

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Reliable Product Infeed Systems

We offer a wide variety of product

infeed systems for pharmaceutical and

cosmetic products. Appropriate devic-

es serve to feed product inserts such

as brochures, measuring spoons, etc.

Reliable Production Process

The production process is event con-

trolled and follows the active-pass

philosophy. Each individual compo-

nent, product, accessories and carton

is checked as early as possible in the

processing sequence.

Precise Carton Pickup and Setup

System

The positively controlled opening at

both carton ends and carton over-

breaking guarantees high functional

reliability. The space saving dust flap

handling ensures trouble free product

insertion.

Pharmaceutical Security

The production process is event- con-

trolled and follows the active- pass

philosophy. Each individual compo-

nent, blister, carton and leaflet is

checked as early as possible in the

processing sequence. Each faulty com-

ponent is rejected individually.

Reliable Leaflet Handling:

Leaflets, whether from the reel, sheet-

fed, or prefolded, can be folded in a

variety of patterns. During the entire

process the folded leaflets are secure-

ly held by grippers.

Format Changeover

A fast, reliable and reproducible for-

mat change system incorporated. The

format change over is guided by the

operating panel where all mechanical

parameters are stored in the system

and can be set simply by default.

Coding of Carton Packages

Various applications for carton coding

available:

} Colour – or code embossing

} Printing with bubble-jet/ink jet

systems

} Laser systems

} Labeling devices

Precise Carton Pickup and Setup System

Easy Carton Feed via Infeed Belt Swivel-out leaflet deviceHotmelt unit with level control

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Type Dim. A* Dim.B* Dim. H* Output*

Carton/mm Carton/mm Carton/mm Cartons/min

min. max. min. max. min. max.

CUK 2040 34 ( 22 ) 70 15 ( 12 ) 85 75 ( 54 ) 210 (260) 200

CUK 3040 34 ( 22 ) 70 15 ( 12 ) 85 75 ( 54 ) 210 (260) 300

CUK 3540 34 ( 22 ) 70 15 ( 12 ) 85 75 ( 54 ) 210 (260) 350

CUK 4040 34 ( 22 ) 70 15 ( 12 ) 85 75 ( 54 ) 210 (260) 400

CUK 1660 34 ( 22 ) 120 15 ( 12 ) 85 75 ( 54 ) 210 (260) 160

CUK 2060 34 ( 22 ) 120 15 ( 12 ) 85 75 ( 54 ) 210 (260) 200

CUK 2660 34 ( 22 ) 120 15 ( 12 ) 85 75 ( 54 ) 210 (260) 260 (300)

CUK 1680 34 ( 22 ) 150 15 ( 12 ) 85 75 ( 54 ) 210 (260) 160

CUK 2080 34 ( 22 ) 150 15 ( 12 ) 85 75 ( 54 ) 210 (260) 200

Operating Mode Continuous

Design Balcony construction (GMP-compliant design)

Control / Operation Industrial PC with Soft- PLC and touchscreen

Operator-guided size changeover

Memory for 999 sizes

Optional Allen Bradley

Conveying System Carton: chains

Product: chains

Size Change Scaled spindles and operator guidance via

operating terminal for fast and reproducible adjustment

Few quick- change sizeparts, depending on application

Options - Line applications

- Various product infeed systems

- Preinsertion for reliable insertion of leaflets in C-shape

- Pharma controls

- Coding units

- Feeding system for brochures, 2D or 3D articles

- Feeding system for measuring spoons, syringes, etc.

- And many more

Closure Variants - Reversed or straight tuck-in closure

- Tuck-in closure with savety flap

- Glue closure

- Closure combinations

- Quick-change closure modules

Power Consumption 6kW depending on scope of configuration

Connected Load 8kVA depending on scope of configuration

In- Series Fuse 20 A

Compressed Air Requirement 4m³/h at 6bar, min. pressure 4bar

* Values in parenthesis indicate the size range and output expansive

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Bosch Line Competence –

Your Single Source Supplier for Complete Lines

The Bosch solution covers everything from inquiries

through project engineering, line integration, qualification,

validation, commissioning, training, production support

and after-sales service. As a general contractor we are

your sole contact partner. The Project Specialist is intro-

duced into the project at a very early stage.

BOSCH Packaging Technology GmbH is committed to pro-

viding the very best in Project Management which makes

the overall project a success.

} Product feeding

} Inserts feeding

} Leaflet feeding

} Cartoning

} Coding

} Labelling

} Weight checking

} Overwrapping

} Bundling

} Case packing

} Palletizing

} Etc.

Bosch Line Competence – Your Single Source Supplier for Complete Lines

High Speed Blister Line

Packaging Line with Delta Robot

Bosch Line Competence – Your Single Source Supplier for Complete Lines

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Robert Bosch GmbHPackaging Technology Division

Product Division Pharma SolidStuttgarter Straße 130 D-71332 Waiblingen

Postfach: 11 27 D-71301 Waiblingen

Telephone: +49 711 811-57264 -57571Fax: +49 711 811-57442 E-mail: pa@de.bosch.comhttp://pa.bosch.com

Technical Data

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