case hardening furnaces - albaplantsrl.it · our plants could be supplied, upon request, with cqi9...
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ALBAPLANT
Our company is specialized in producing industrial furnaces; it designs and
produces furnaces and heat treating lines.
It founds its activity on technological excellence and on its continous research of
innovations and new technologies in the heat treatment sector.
It rises from a thirty-years experience achieved in the heat treatments sector and from the
synergies developed with its customers.
Energy savings is one of our major concerns, and for this purpose we apply several
technologies that effectively concur in reducing the treatment effort.
ALBAPLANT supplies high reliability and technological-advanced products, with very high
flexibility.
Main application fields:
Automotive
Building
Forged
Rail sector
Eolic
Energy
ALBAPLANT produces high-quality furnaces:
Horizontal and Vertical vacuum furnaces
Horizontal nitriding and vacuum tempering furnaces
Nitriding pit furnaces
Multiple preheating drawer furnaces
Chamber furnaces
Preheating and tempering chamber furnaces
Case hardening furnaces
Bogie heart furnaces
Automatic lines
ALBAPLANT S.r.l. –Plant and office : via Verdi 99 - 20063 Cernusco s/Naviglio
Milano - Italy Phone 02 92111047/92119734 - Fax. 02 9238096
e-mail: [email protected]
ALBAPLANT S.r.l. –Registered office : viale Romagna 73 - 20133 Milano - Italy
Registro Imprese Milano - R.E.A. Milano 2017743 Capital € 10.000,00 i.v.
Fiscal code & VAT number 08324780967
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CASE HARDENING FURNACES
ALBAPLANT produces high quality case hardening in controlled atmosphere furnaces in
two different models –chamber furnaces e vertical pit furnaces.
Both models could be supplied with electrical or gas heating.
Typical applications include:
� Case hardening treatment
� Carbonitriding treatment
� Austenitizing treatment
� Quenching in oils or polimers, or in protective atmosphere
WITH OUR SUPPLY YOU WILL HAVE…
� High repeatability and security of the process
� Exclusive setting and control system
� With our supply you will have our know how for case hardening and carbonitriding
processes, results of or experience achieved in more than 10 years of activity in the
sector
� High reliability and security of control panels
� Our plants could be supplied, upon request, with CQI9 Compliant control system.
Chamber furnaces plants have got a frontal loading and unloading system,and furnaces
are normally included in automatic treatment lines.
For pit furnaces, loading and unloading stages are manually performed using cranes.
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WHAT CASE HARDENING IS
Case hardening is a thermo chimical treatment which aims to an enrichment of carbon to
the steel surface.
Hardening process – automatically performed – allows to obtain a handwork that is hard
on the surface and tenacious in the inside.
Our plants could be supplied, upon request, with CQI9 Compliant control system.
CHAMBER FURNACES
Built in strong metallic carpentry – sheet
metal of high thickness and steel sections -
welded for a perfect gas-tightness and
assembled through flanging.
The refractory coating – of high insulating
power - of the heating chamber is realized
with iron-removed bricks and a silicon
carbide sole.
Radiant tubes are stainless steel made and
flanged on the top of the furnaces, thus to
allow an easy interchangeability.
Fans for the recirculation of the atmosphere
in the inside of the furnace are made from
refractory steel and benefit from a montage
system specially engineered in order to facilitate maintenance operations.
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PIT FURNACES
Furnace built in strong carpentry in
cylindric steel sections.
The insulating coating is realised of
high insulating power.
The heating system consists of a series
of resistors placed for the whole height
of the furnace, or by a series of
burners.
Caldron in strong cylindric sheet metal
with a convex bottom, with a counter-
caldron inside; all the components are
stainless steel made, for the correct
recirculation of the atmosphere and for
the uniformity of temperature.
Cover insulated with ecological ceramic
fibre.
On the cover is mounted the fan with
the motor, of perfect thightness.
The uplift of the cover is expected to be performed through an hydraulic pusher,
integrated with the furnace; the lateral tilt of the cover is manual.
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OUR KNOW HOW FOR CASE HARDENING AND CARBONITRIDING
The atmosphere present in the furnace is being continously campled for the whole duration
of the treatment; the advanced gas analysing and mixing system allows our automatic
program to set the potential fuel.
High repeatability of the process
Our furnaces are designed to operate automatically.
The processing of the lot is totally manageable from a computer.
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Chamber furnaces models- FD -
Pit furnaces - FP-
MODEL DIMENSIONS
WxLxH(mm)
MAX. LOAD
(KG)
MAX. TEMP.
(°C)
40.80.40 400x800x400 300 1050
55.100.40 550x1000x400 400 1050
55.100.62 550x1000x620 600 1050
60.120.50 600x1200x500 800 1050
70.140.75 700x1400x750 1000 1050
70.140.92 700x1400x920 1100 1050
70.140.105 700x1400x1050 1300 1050
80.160.105 800x1600x1050 2000 1050
MODEL DIMENSIONS
Ø x H (mm)
MAX. LOAD
(KG)
MAX. TEMP
(°C)
45.120 450x1200 300 1050
55.120 550x1200 500 1050
70.140 700x1400 800 1050
85.180 850x1800 1200 1050
95.180 950x1800 1500 1050
100.180 1000x1800 2000 1050
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ALBAPLANT S.R.L.
Via Verdi 99 – 20063 Cernusco sul Naviglio
Milano – Italy
Phone. +39 02 92 111 047 +39 02 92 119 734
Fax. +39 02 92 38 096 - [email protected]
www.albaplantsrl.it