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CASE HARDENING FURNACES INDUSTRIAL FURNACES & HEAT TREATMENT TECHNOLOGIES 1405

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INDUSTRIAL FURNACES &

HEAT TREATMENT TECHNOLOGIES

1405

2

ALBAPLANT

Our company is specialized in producing industrial furnaces; it designs and

produces furnaces and heat treating lines.

It founds its activity on technological excellence and on its continous research of

innovations and new technologies in the heat treatment sector.

It rises from a thirty-years experience achieved in the heat treatments sector and from the

synergies developed with its customers.

Energy savings is one of our major concerns, and for this purpose we apply several

technologies that effectively concur in reducing the treatment effort.

ALBAPLANT supplies high reliability and technological-advanced products, with very high

flexibility.

Main application fields:

Automotive

Building

Forged

Rail sector

Eolic

Energy

ALBAPLANT produces high-quality furnaces:

Horizontal and Vertical vacuum furnaces

Horizontal nitriding and vacuum tempering furnaces

Nitriding pit furnaces

Multiple preheating drawer furnaces

Chamber furnaces

Preheating and tempering chamber furnaces

Case hardening furnaces

Bogie heart furnaces

Automatic lines

ALBAPLANT S.r.l. –Plant and office : via Verdi 99 - 20063 Cernusco s/Naviglio

Milano - Italy Phone 02 92111047/92119734 - Fax. 02 9238096

e-mail: [email protected]

ALBAPLANT S.r.l. –Registered office : viale Romagna 73 - 20133 Milano - Italy

Registro Imprese Milano - R.E.A. Milano 2017743 Capital € 10.000,00 i.v.

Fiscal code & VAT number 08324780967

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CASE HARDENING FURNACES

ALBAPLANT produces high quality case hardening in controlled atmosphere furnaces in

two different models –chamber furnaces e vertical pit furnaces.

Both models could be supplied with electrical or gas heating.

Typical applications include:

� Case hardening treatment

� Carbonitriding treatment

� Austenitizing treatment

� Quenching in oils or polimers, or in protective atmosphere

WITH OUR SUPPLY YOU WILL HAVE…

� High repeatability and security of the process

� Exclusive setting and control system

� With our supply you will have our know how for case hardening and carbonitriding

processes, results of or experience achieved in more than 10 years of activity in the

sector

� High reliability and security of control panels

� Our plants could be supplied, upon request, with CQI9 Compliant control system.

Chamber furnaces plants have got a frontal loading and unloading system,and furnaces

are normally included in automatic treatment lines.

For pit furnaces, loading and unloading stages are manually performed using cranes.

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WHAT CASE HARDENING IS

Case hardening is a thermo chimical treatment which aims to an enrichment of carbon to

the steel surface.

Hardening process – automatically performed – allows to obtain a handwork that is hard

on the surface and tenacious in the inside.

Our plants could be supplied, upon request, with CQI9 Compliant control system.

CHAMBER FURNACES

Built in strong metallic carpentry – sheet

metal of high thickness and steel sections -

welded for a perfect gas-tightness and

assembled through flanging.

The refractory coating – of high insulating

power - of the heating chamber is realized

with iron-removed bricks and a silicon

carbide sole.

Radiant tubes are stainless steel made and

flanged on the top of the furnaces, thus to

allow an easy interchangeability.

Fans for the recirculation of the atmosphere

in the inside of the furnace are made from

refractory steel and benefit from a montage

system specially engineered in order to facilitate maintenance operations.

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PIT FURNACES

Furnace built in strong carpentry in

cylindric steel sections.

The insulating coating is realised of

high insulating power.

The heating system consists of a series

of resistors placed for the whole height

of the furnace, or by a series of

burners.

Caldron in strong cylindric sheet metal

with a convex bottom, with a counter-

caldron inside; all the components are

stainless steel made, for the correct

recirculation of the atmosphere and for

the uniformity of temperature.

Cover insulated with ecological ceramic

fibre.

On the cover is mounted the fan with

the motor, of perfect thightness.

The uplift of the cover is expected to be performed through an hydraulic pusher,

integrated with the furnace; the lateral tilt of the cover is manual.

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OUR KNOW HOW FOR CASE HARDENING AND CARBONITRIDING

The atmosphere present in the furnace is being continously campled for the whole duration

of the treatment; the advanced gas analysing and mixing system allows our automatic

program to set the potential fuel.

High repeatability of the process

Our furnaces are designed to operate automatically.

The processing of the lot is totally manageable from a computer.

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Chamber furnaces models- FD -

Pit furnaces - FP-

MODEL DIMENSIONS

WxLxH(mm)

MAX. LOAD

(KG)

MAX. TEMP.

(°C)

40.80.40 400x800x400 300 1050

55.100.40 550x1000x400 400 1050

55.100.62 550x1000x620 600 1050

60.120.50 600x1200x500 800 1050

70.140.75 700x1400x750 1000 1050

70.140.92 700x1400x920 1100 1050

70.140.105 700x1400x1050 1300 1050

80.160.105 800x1600x1050 2000 1050

MODEL DIMENSIONS

Ø x H (mm)

MAX. LOAD

(KG)

MAX. TEMP

(°C)

45.120 450x1200 300 1050

55.120 550x1200 500 1050

70.140 700x1400 800 1050

85.180 850x1800 1200 1050

95.180 950x1800 1500 1050

100.180 1000x1800 2000 1050

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ALBAPLANT S.R.L.

Via Verdi 99 – 20063 Cernusco sul Naviglio

Milano – Italy

Phone. +39 02 92 111 047 +39 02 92 119 734

Fax. +39 02 92 38 096 - [email protected]

www.albaplantsrl.it