case study - chrysler plant - cut membrane...

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specialty water filtra.on applica.ons specialty water filtra.on applica.ons ©2012 CUT Membrane Technologies Canada Inc. Introduc)on In 1992, Chrysler chose Permaflow tubular ultrafiltraCon to be used in a wastewater recycling system for their engine plant near SalCllo, Mexico. The system supplied was a tubular Permaflow membrane bioreactor (MBR) followed by reverse osmosis polishing. The system was designed to allow Chrysler to treat and recycle the oily effluent from their facility. Performance of this facility has been excellent meeCng Chrysler‘s needs for treated water quality. Of equal importance is the membrane lifeCme which has been demonstrated to be over ten years, exceeding all esCmates. This plant uses a SCADA based system that allows remote monitoring of the facility. CUT MEMBRANE TECHNOLOGIES CANADA INC. 72 Ditton Drive Unit B Hamilton ON Canada L8W 3N2 Ph: 905.518.0031 Fx: 905.381.4292 Em: [email protected] Web: www.cutcanada.com The Solu)on With a tubular Permaflow MBR, even the most difficult industrial wastewater streams can be treated reliably and with superior effluent quality. In fact, the final effluent quality is so high that many industries are recycling the treated water within their faciliCes creaCng a closed loop of water use and treatment and recovering up to 90% of their water. Applica)on: World’s first closed loop automoCve waste treatment system. Capacity: 40,000 gpd (151 m³/d) Loca)on: SalCllo, Mexico Commissioned: 1993 Chrysler Mexico Wastewater Recycle Plant Membrane Technologies Canada Inc. CASE STUDY TRE EATED WATER RES SULTS RAW WATER FINAL EFFLUENT COD (mg/L) 3,500 <30 TSS (mg/L) 3,000 <10 The tubular Permaflow MBR employs tubular ultrafiltraCon membrane technology as the solid liquid separator that ensures the highest quality effluent and the most efficient and effecCve treatment. The MBR effluent can be directed to a spiral RO system without fear of fouling. Process Overview Oily effluent from the Chrysler facility is pumped to the bioreactor and mixed liquor is then sent to two UF units, each with 45 Permaflow membranes. Biomass from the bioreactor passes through the inside of the tubular membranes under pressure. Clean water is able to penetrate through the membrane wall and is collected within the membrane housing and ulCmately discharged as clean effluent. The permeate is then sent to a down stream RO system for polishing before being reused within the facility.

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specialty  water  filtra.on  applica.ons                                                                                                                                                                                                                                                                                                                                                                                specialty  water  filtra.on  applica.ons

                         ©2012  CUT  Membrane  Technologies  Canada  Inc.

Introduc)on

In  1992,  Chrysler  chose  Permaflow  tubular   ultrafiltraCon  to  be  used  in  a  wastewater  recycling  system  for   their   engine  plant  near   SalCllo,  Mexico.    The   system  supplied  was   a  tubular  Permaflow  membrane  bioreactor  (MBR)  followed  by  reverse  osmosis  polishing.  The  system  was  designed  to  allow  Chrysler   to  treat   and  recycle  the  oily  effluent  from  their  facility.

Performance   of   this   facility  has   been   excellent   meeCng  Chrysler‘s  needs   for   treated   water   quality.     Of   equal   importance   is   the  membrane   lifeCme   which   has   been   demonstrated   to   be   over   ten  years,   exceeding   all   esCmates.   This   plant   uses   a   SCADA   based  system  that  allows  remote  monitoring  of  the  facility.

CUT  MEMBRANE  TECHNOLOGIES  CANADA  INC.72  Ditton  Drive  Unit  B  Hamilton  ON  Canada    L8W  3N2Ph:  905.518.0031      Fx:  905.381.4292      Em:  [email protected]      Web:  www.cutcanada.com

The  Solu)on

With  a  tubular   Permaflow  MBR,   even   the   most   difficult   industrial  wastewater   streams  can   be  treated   reliably  and   with   superior  effluent  quality.    In  fact,  the  final  effluent  quality  is  so  high  that  many  industries  are  recycling  the  treated  water  within  their  faciliCes  creaCng  a  closed  loop  of  water  use  and  treatment  and  recovering  up  to  90%  of  their  water.

Applica)on:  World’s  first  closed  loop  automoCve  waste  treatment  system.Capacity:  40,000  gpd  (151  m³/d)Loca)on:  SalCllo,  MexicoCommissioned:  1993

Chrysler  Mexico Wastewater  Recycle  Plant

Membrane  Technologies  Canada  Inc.

CASE  STUDY

TREATED  WATER  RESULTSTREATED  WATER  RESULTSTREATED  WATER  RESULTS

RAW  WATER FINAL  EFFLUENT

COD  (mg/L) 3,500 <30

TSS  (mg/L) 3,000 <10

The   tubular   Permaflow   MBR   employs   tubular   ultrafiltraCon  membrane   technology   as   the   solid   liquid   separator   that   ensures  the   highest   quality   effluent   and   the   most   efficient   and   effecCve  treatment.  The  MBR   effluent  can  be  directed   to  a  spiral  RO  system  without  fear  of  fouling.

Process  Overview

Oily  effluent   from  the  Chrysler   facility  is  pumped  to   the  bioreactor  and   mixed   liquor   is   then   sent   to   two   UF   units,   each   with   45  Permaflow  membranes.

Biomass   from   the   bioreactor   passes   through   the   inside   of   the  tubular   membranes   under   pressure.   Clean   water   is   able   to  penetrate  through   the  membrane  wall   and   is   collected  within   the  membrane   housing   and   ulCmately   discharged   as   clean   effluent.  The   permeate   is   then   sent   to   a   down-­‐   stream   RO   system   for  polishing  before  being  reused  within  the  facility.