case study: cs-05 coal mine - technofast industries...case study: cs-05 coal mine site: open cut...

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TECHNOFAST INDUSTRIES PTY LTD 2-4 Calcium Court CRESTMEAD QLD 4132 Po Box 888 BROWNS PLAINS BC QLD 4118 P: 07 3803 6550 E : [email protected] ABN: 27 088 349 044 FM233-CS01 (Rev-2) CASE STUDY: CS-05 Coal Mine Site: Open Cut Coal Mine (Bowen Basin) Application: Hold down bolts on P&H Electric shovel Original Set-Up: Four 1 1/2” UNC Hex bolts and Nuts tightened with flogging spanner Issues Experienced: No Control of bolt load ● Difficult and confined location ● Alignment difficult due to movement of motor when tightening ● OH&S issues with the use of flogging Spanner Technofast Product Used: Standard high tensile EziTite ® Hydraulic Nuts and standard hex bolts Benefits Experienced: Easy installation and handling ● Removed the need for flogging spanner improving OH&S ● Precise bolt load achieved ● Alignment much easier Installation Time: Old Method = 2-3 hours (3-4 personnel) New Method = 1 hour (2 personnel) Includes Time to align motor Time Saving = minimum 1 hour Feedback Received: “Definite improvement to existing method, maintenance staff are very happy to use hydraulic equipment which is lighter and safer. Motor alignment was also much quicker and easier to perform” Maintenance Planner

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Page 1: CASE STUDY: CS-05 Coal Mine - Technofast Industries...CASE STUDY: CS-05 Coal Mine Site: Open Cut Coal Mine (Bowen Basin) Application: Hold down bolts on P&H Electric shovel Original

TECHNOFAST INDUSTRIES PTY LTD 2-4 Calcium Court CRESTMEAD QLD 4132 Po Box 888 BROWNS PLAINS BC QLD 4118 P: 07 3803 6550 E : [email protected] ABN: 27 088 349 044

FM233-CS01 (Rev-2)

CASE STUDY: CS-05 Coal Mine

Site: Open Cut Coal Mine (Bowen Basin) Application: Hold down bolts on P&H Electric shovel Original Set-Up: Four 1 1/2” UNC Hex bolts and Nuts tightened with flogging

spanner Issues Experienced: ● No Control of bolt load ● Difficult and confined location ● Alignment difficult due to movement of motor when tightening ● OH&S issues with the use of flogging Spanner Technofast Product Used: Standard high tensile EziTite

® Hydraulic Nuts and standard hex

bolts Benefits Experienced: ● Easy installation and handling ● Removed the need for flogging spanner improving OH&S ● Precise bolt load achieved ● Alignment much easier Installation Time: Old Method = 2-3 hours (3-4 personnel) New Method = 1 hour (2 personnel) Includes Time to align motor Time Saving = minimum 1 hour Feedback Received: “Definite improvement to existing method, maintenance staff are

very happy to use hydraulic equipment which is lighter and safer. Motor alignment was also much quicker and easier to perform” Maintenance Planner

Page 2: CASE STUDY: CS-05 Coal Mine - Technofast Industries...CASE STUDY: CS-05 Coal Mine Site: Open Cut Coal Mine (Bowen Basin) Application: Hold down bolts on P&H Electric shovel Original

TECHNOFAST INDUSTRIES PTY LTD 2-4 Calcium Court CRESTMEAD QLD 4132 Po Box 888 BROWNS PLAINS BC QLD 4118 P: 07 3803 6550 E : [email protected] ABN: 27 088 349 044

FM233-CS01 (Rev-2)

CASE STUDY: CS-05 Coal Mine

Application Pictures

EziTite®

Hydraulic Nuts installed to secure electric motors ready for service. The units have been wrapped in Denso tape to provide protection from the elements.