case study - santa clara power plant automation
TRANSCRIPT
Norbert PennerManaging Director
Hydro Power Plant Automation
Use Case: Santa Clara Hydroelectric Power Plant
Right Bank Municipality: Nanuque – Minas Gerais;
Left Bank Municipality: Serra dos Aimorés – MG, Mucuri – Bahia;
Installed Capacity: 60 MW (3 turbines); River: Mucuri;
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Santa Clara Hydroelectric Power Plant
Santa Clara Hydroelectric Power Plant
Santa Clara Hydroelectric Power Plant
Santa Clara Hydroelectric Power Plant
Existing Automation System Industrial PLC network; New SOE boards are not available anymore,
only refurbished boards can be found at high costs;
Maintenance costs becoming too high;
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Santa Clara Hydroelectric Power Plant
How to upgrade?
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Santa Clara Hydroelectric Power Plant
Automation Upgrade Project: Decisions made Additon of a new PLC automation network,
adding redundancy to the system; Modifications on the existing PLCs software, to
accomplish redundancy; The new PLC network should be based on state-of-
the-art PLCs for the energy market.
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PLCs from Netcontrol Single platform with all-in-one functionality; Both RTU and PLC functionality; IEC 61131-3; Modular; SOE with 1ms timestamp resolution; Software was written from scratch based on the
legacy’s PLCs software
Santa Clara Hydroelectric Power Plant
Santa Clara Hydroelectric Power Plant
Gateways developed by Itech The gateways combine the PLC networks in a
single one, with full redundancy; NoSQL database is used, for maximum
throughput; Linux operating system; Profinet, IEC 104 and Modbus communication
protocols;
Santa Clara Hydroelectric Power Plant
PLCs Netcon 500
Santa Clara Hydroelectric Power Plant• Resulting Architecture
Santa Clara Hydroelectric Power Plant
PLCs distribution One PLC pair (legacy + Netcontrol) for each
generator (UG1, UG2 and UG3) One PLC pair for the substation (SUC) One PLC pair for the flooding gates control (VUC) One PLC pair for the power supply system (AC +
DC + diesel generator)
Santa Clara Hydroelectric Power Plant
PLC programming All 5 programming languages, IEC 61131-3;
Santa Clara Hydroelectric Power Plant