case study tialoc composite vessels at elevated ... · en13121, bs4994, asme rtp-1,...
TRANSCRIPT
Case Study
Page 1 of 8 www.tialocgroup.com
Tialoc Composite Vessels at Elevated Temperatures and Pressures
Case Study
Page 2 of 8 www.tialocgroup.com
Tialoc Composite Vessels at Elevated Temperatures and Pressures
Focusing on Five Recent Examples Background: The tialoc Group was founded in 2000 in Germany and 2001 in Singapore, with the focus on supplying high quality engineered environmental solutions, at competitive prices, for the European, Chinese and SE Asian markets. From conception, the team achieved rapid success and grew from a simple idea; to the multi-million dollar company it is today, spanning five continents with over 450 staff in four unique divisions. tialoc now boasts strengths in process and design engineering, as well as EPC supply and in- house manufacturing. Originally tialoc specialized in the chemical industry, but now also has a strong presence in pharmaceutical, semiconductor, automotive, general industry, oil & gas, petrochemical and mineral processing sectors.
Our manufacturing division, named – tialoc Composite – has its major locations in Shanghai (China) and Penang (Malaysia), as well as minor locations in Germany, Thailand, Vietnam and Kuantan (Malaysia). The Composite division specializes in the materials selection, engineering calculation, design and ultimately manufacture of world class produced plastic, FRP and dual laminate products, most commonly pipes, storage tanks and reaction vessels at elevated pressures. All our products are manufactured to strict International engineering codes, with 25 year design life, so you can be assured the quality is first class and your products will still be in use after many years of operation. In recent times we have earned the enviable reputation as being the premier supplier of vessels in aggressive, high temperature and pressure applications in the Asia region.
Two examples of our recently produced vessels for use in high temperature and pressure applications
Case Study
Page 3 of 8 www.tialocgroup.com
GSK - PB3 Module 6 - 2004 - Singapore
Client Glaxo Smith Kline
Project PB3 Module 6
Location Singapore
Year 2004
Description Gas Scrubber
In 2003, Glaxo Smith Kline requested the tialoc Group to engineer and design a scrubber to treat a waste gas cocktail of HCl/HCl2/SO2/NH3 for their pharma-ceutical plant in Singapore. In 2004 the unit was successfully commissioned. The body of the scrubber was required to withstand pressures up to 14 bar!
Height m 10∙4
Diameter m 0∙9
Media Name HCl/Cl2
Liner Name/mm ECTFE/4
Structure Name/mm FRP/17
Quantity Supplied 2
Op Temp Degrees C 55
Des Temp Degrees C 110
Op Press Bar 0∙1
Des Press Bar 10
Test Press Bar 15
Case Study
Page 4 of 8 www.tialocgroup.com
Bayer - MDI Project - 2007 - Shanghai, China
Client Bayer Chemical
Project MDI
Location Shanghai, China
Year 2007
Description HCl Absorber
In 2007, Bayer Technical services engaged tialoc Composite to fabricate an HCl absorber column for their MDI project in Shanghai, China. The tank design is BTS in-house IP, so we were just contracted to build, supply, install and provide mechanical warranty, excluding process guarantee.
Length m 5.5
Diameter m 0.8
Media Name HCl
Liner Name/mm PVDF/4
Structure Name/mm FRP/11
Quantity Supplied 1
Op Temp Degrees C 80
Des Temp Degrees C 95
Op Press Bar 1.5
Des Press Bar 3
Test Press Bar 3.9
Case Study
Page 5 of 8 www.tialocgroup.com
REC - Waste Header Tank - 2010 - Singapore
Client REC
Project F25B2
Location Singapore
Year 2010
Description Waste Gas Header
The Renewable Energy Corporation (REC) is a leading global supplier of solar panels. In 2010 they purchased a waste water treatment system from tialoc for their glass etching facility in Singapore. This system included a combined waste header routinely subjected to extreme pressures!
Length m 7.5
Diameter m 0.5
Media Name Acid Mix
Liner Name/mm PP/4
Structure Name/mm FRP/8
Quantity Supplied 1
Op Temp Degrees C 30
Des Temp Degrees C 40
Op Press Bar 5
Des Press Bar 10
Test Press Bar 13
Case Study
Page 6 of 8 www.tialocgroup.com
Chemical Co. - 2010 - Zhangjiagang, China
Client Large Chem. Co.
Project Classified
Location ZJG, China
Year 2010
Description Multiple Pieces
In 2010, A major US based Chemical Company engaged tialoc to supply a total of 29 tanks, pressure vessels and other composite items for their chemical project in Zhangjiagang, China. One of the more difficult units was the waste gas header tank which was designed for 180ºC max temperature!
Height m 3∙7
Diameter m 0∙9
Media Name HCl/Cl2
Liner Name/mm ECTFE/4
Structure Name/mm FRP/17
Quantity Supplied 1
Op Temp Degrees C 118
Des Temp Degrees C 180
Op Press Bar 0∙1
Des Press Bar 2
Test Press Bar 2∙6 Note: Waste gas header – top left photo
Case Study
Page 7 of 8 www.tialocgroup.com
SLIC - HCl Absorber - 2011 - Shanghai, China
Client SLIC
Project Isocyanate
Location Shanghai, China
Year 2011
Description HCl Absorber
In 2010, the Shanghai Lianheng Iso-Cyanate Co. (SLIC) approached tialoc for the urgent supply of a high quality FEP lined FRP HCl absorber column for their Shanghai process plant. In April 2011, it was successfully commissioned.
Height m 11.0
Diameter m 0.8
Media Name HCl
Liner Name/mm FEP/3.8
Structure Name/mm FRP/17
Quantity Supplied 1
Op Temp Degrees C 121
Des Temp Degrees C 149
Op Press Bar 0.5
Des Press Bar FV / 2
Test Press Bar FV / 2.6
Case Study
Page 8 of 8 www.tialocgroup.com
Tialoc’s elevated pressure vessels are:
Factory manufactured from 0∙5m diameter, up to 6∙5m, larger sizes also possible upon request.
Normal temperatures up to 120⁰C,
special design products up to 180⁰C.
tialoc’s in-house engineering capabilities include design calculations up to 15 bar.
Design standards according to DIN EN13121, BS4994, ASME RTP-1, AD-Merkblatt-N1, DIBt-40-B1(2)
Other References: Tialoc’s dual laminate systems have been supplied to a variety of corrosive industrial environments such as pharmaceutical, chemical, microelectronic and mineral processing plants. Applications include scrubbers, pipes, tank farms, chemical utility systems, cyclones, and exhaust fans.
Contacts: tialoc China Name: Klaus Mao Position: General Manager Email: [email protected] Ph: +86 21 2890 1638 Ext. 1118 Mob: +86 137 6124 2477 tialoc Malaysia: Name: Daniel Wies Position: General Manager Email: [email protected] Ph: +60 4 403 9188 Ext. 8115 Mob: +60 12 471 7948 tialoc Singapore/Indonesia: Name: Ing How Wong Position: Regional Sales Email: [email protected] Ph: +65 6341 5018 Mob: +65 8111 7139 tialoc in Europe: Name: Christian Kottzieper Position: Principal Engineer Email: [email protected] Ph: +49 (0) 2623 9708 21 Mob: +49 (0) 173 789 4201 tialoc Thailand: Name: Nopporn Keomanee Position: Business Development Mgr. Email: [email protected] Ph: +66 38 406 283 Mob: +66 81 266 4570 EMCS International in Australia Name: Jeremy Rattigan Position: Business Development Mgr. Email: [email protected] Ph: +61 (08) 6102 0695 Mob: +61 (0) 498 109 056 atea-WK USA: Name: Christina Hou Position: Business Development Mgr. Email: [email protected] Ph: +1 214 613 1785 Mob: +1 (346) 221 3400