case sv208

QUICK REFERENCE – SECTION GUIDEThe sections making up this manual are shown below.

CONTENTS

1 - To the owner/Safety

2 - Controls/Instruments

3 - Operating instructions

4 - Lubrication/Maintenance

5 - Electrical system

6 - Storage

7 - Specifi cations

8 - Index

1SV208 - SV216

TABLE OF CONTENTS

SECTION 1 TO THE OWNER/SAFETY ............................................................................... 1-1

1.1. General information.........................................................................................................................1-21.1.1. Intended use of the machine ...........................................................................................................1-31.1.2. Right, left, front and rear of the machine .........................................................................................1-61.1.3. Machine component identifi cation ...................................................................................................1-71.2. Safety section..................................................................................................................................1-81.2.1. Precautionary statements – personal safety signal words ..............................................................1-81.2.2. Machine safety and information signal words .................................................................................1-81.2.3. General safety rules ........................................................................................................................1-91.2.4. General operating safety ...............................................................................................................1-101.2.5 Safety measures during machine operation ................................................................................. 1-111.2.5.1. Commencing compaction work .................................................................................................. 1-111.2.5.2. Work safety ensured by the supervisor ....................................................................................... 1-111.2.5.3. Work safety ensured by the owner ..............................................................................................1-121.2.5.4. ROPS ..........................................................................................................................................1-121.2.6. Operator qualifi cation requirements ..............................................................................................1-131.2.7. Operator responsibilities ...............................................................................................................1-141.2.8. Prohibited operations ....................................................................................................................1-151.3. Safety signs and labels on the machine........................................................................................1-171.3.1. Safety signs...................................................................................................................................1-181.4. General maintenance safety .........................................................................................................1-231.4.1. Fire and explosion prevention .......................................................................................................1-241.4.2. Hazardous chemicals ....................................................................................................................1-241.4.3. Battery safety ................................................................................................................................1-251.4.4 Air conditioning system ................................................................................................................1-251.4.5. Transportation safety ....................................................................................................................1-251.4.6. Proper entry and exit .....................................................................................................................1-261.4.7. Operator presence system ............................................................................................................1-261.4.8. Operator protective structure ........................................................................................................1-271.4.9. Utility safety ...................................................................................................................................1-271.5. Ecological and hygiene principles .................................................................................................1-281.5.1 Hygiene principles .........................................................................................................................1-281.5.2 Ecological principles......................................................................................................................1-281.6. Hand signals .................................................................................................................................1-29

SECTION 2 CONTROLS/INSTRUMENTS ........................................................................... 2-1

2.1. Instrument board and control panels...............................................................................................2-22.1.1. Instrument board instruments SV208/SV210 ................................................................................2-102.1.2. Instrument board instruments SV212/SV216 ................................................................................2-152.2. Multifunctional display control .......................................................................................................2-202.2.1. Navigation basics ..........................................................................................................................2-202.2.2. Engine fault signaling ....................................................................................................................2-282.2.3. Engine shutdown alarm.................................................................................................................2-302.3. Error messages .............................................................................................................................2-32

SECTION 3 OPERATING INSTRUCTIONS ......................................................................... 3-1

3.1. Starting the engine ..........................................................................................................................3-23.2. Machine travel and reversing ..........................................................................................................3-5

TABLE OF CONTENTS

2 SV208 - SV216

TABLE OF CONTENTS

3.3. Emergency stop of the machine......................................................................................................3-93.4. Stopping the machine and the engine ..........................................................................................3-103.5. Machine parking ............................................................................................................................ 3-113.6. Raising and lowering the cab and hood ........................................................................................3-123.7. Blade .............................................................................................................................................3-153.8. Filling tires with water ....................................................................................................................3-183.8.1. Filling tires with water for SV208 and SV210 ................................................................................3-183.8.2. Filling tires with water for SV212 and SV216 ................................................................................3-183.9. Roller transportation ......................................................................................................................3-203.10. Machine loading ............................................................................................................................3-213.10.1. Machine loading diagram (SV208) ...............................................................................................3-213.10.2. Machine loading diagram (SV210) ................................................................................................3-213.10.3. Machine loading diagram (SV212) ...............................................................................................3-223.10.4. Machine loading diagram (SV216) ................................................................................................3-223.11. Machine towing .............................................................................................................................3-233.12. Machine operation during its running-in period .............................................................................3-263.13. Operating the machine at low temperatures .................................................................................3-273.14. Operating the machine at high temperatures and high humidity levels ........................................3-283.15. Operating the machine at high altitudes........................................................................................3-293.16. Operating the machine in an extremely dusty environment ..........................................................3-293.17. Operating with vibration on compacted and hard materials ..........................................................3-29

SECTION 4 LUBRICATION/MAINTENANCE ...................................................................... 4-1

4.1. Fluid/lubricant specifi cations ...........................................................................................................4-24.1.1. Engine oil ........................................................................................................................................4-24.1.2. Fuel .................................................................................................................................................4-34.1.3. Coolant ............................................................................................................................................4-44.1.4. Hydraulic oil ....................................................................................................................................4-44.1.5. Transmission fl uid ...........................................................................................................................4-54.1.6. Lube grease ...................................................................................................................................4-54.1.7. Washer fl uid ...................................................................................................................................4-54.1.8. Vibrator cooling mixture (only for SV212 and SV216) .....................................................................4-54.2. Fluids and lubricants .......................................................................................................................4-64.2.1. Fluids and lubricants (SV 208) ........................................................................................................4-64.2.2. Fluids and lubricants (SV 210) ........................................................................................................4-74.2.3. Fluids and lubricants (SV 212) ........................................................................................................4-84.2.4. Fluids and lubricants (SV 216) ........................................................................................................4-94.3. Lubrication and maintenance chart ...............................................................................................4-104.4. Lubrication plan .............................................................................................................................4-124.5. Lubrication and maintenance operations ......................................................................................4-134.5.1. Check SV208 and SV210 only ......................................................................................................4-134.5.2. Check SV212 and SV216 only ......................................................................................................4-13

After 20 hours of operation (daily) ........................................................................................4-14

4.5.3. Check engine oil level ...................................................................................................................4-144.5.4. Check engine coolant level ...........................................................................................................4-154.5.5. Check hydraulic tank oil level ........................................................................................................4-154.5.6. Check crankcase ventilation .........................................................................................................4-164.5.7. Check fan and engine belt condition .............................................................................................4-164.5.8. Check the air fi lter vacuum valve ..................................................................................................4-174.5.9. Inspect alarm and control devices ................................................................................................4-18

3SV208 - SV216

TABLE OF CONTENTS

After 100 hours of operation (weekly) ...................................................................................4-19

4.5.10. Check tire pressure .......................................................................................................................4-19

After 250 hours of operation (3 months) ...............................................................................4-20

4.5.11. Change engine oil (for SV208 and SV210 only) ...........................................................................4-204.5.12. Check engine intake pipes ............................................................................................................4-234.5.13. Inspect the battery.........................................................................................................................4-254.5.14. Machine lubrication .......................................................................................................................4-274.5.15. Check vibrator oil level ..................................................................................................................4-304.5.16. Check travel transmission fl uid levels ...........................................................................................4-314.5.17. Inspect the pad foot segments ......................................................................................................4-324.5.18. Check fan and engine belt condition (for SV212 and SV216 only) ...............................................4-334.5.19. Check radiator/coolers (for SV212 and SV216 only) ....................................................................4-344.5.20. Check the air fi lter sensor (for SV212 and SV216) .......................................................................4-35

After 500 hours of operation (6 months) ...............................................................................4-36

4.5.21. Replace the fuel fi lter ...................................................................................................................4-364.5.22. Check engine coolant level ...........................................................................................................4-384.5.23. Checking that wheel bolts are tightened .......................................................................................4-384.5.24. Change engine oil (for SV212 and SV216 only) ...........................................................................4-39

After 1000 hours of operation (1 year) ..................................................................................4-42

4.5.25. Inspect the engine belt (for SV208 and SV210) ............................................................................4-424.5.26. Inspect the engine belt (for SV212 and SV216) ............................................................................4-434.5.27. Change travel transmission fl uid ...................................................................................................4-454.5.28. Check the damping system ...........................................................................................................4-46

After 2000 hours of operation (2 years) ................................................................................4-48

4.5.29. Check and adjust valve clearance ................................................................................................4-484.5.30. Check vibrator oil level ..................................................................................................................4-484.5.31. Change hydraulic oil and replace the fi lter ....................................................................................4-494.5.32. Raise and lower the cab and hood; clean the suction strainer .....................................................4-534.5.33. Change coolant .............................................................................................................................4-54

Maintenance as required ........................................................................................................4-56

4.5.34. Replace air fi lter elements.............................................................................................................4-564.5.35. Clean fuel fi lter water separator ....................................................................................................4-584.5.36. Clean the radiator..........................................................................................................................4-594.5.37. Clean the cab ventilation fi lter .......................................................................................................4-604.5.38. Bleed the fuel system ...................................................................................................................4-614.5.39. Clean the machine ........................................................................................................................4-624.5.40. Adjust the scrapers .......................................................................................................................4-634.5.41. Check vibrator cooling mixture (for SV212 and SV216 only) ........................................................4-644.5.42. Check bolted connections .............................................................................................................4-65

SECTION 5 ELECTRICAL SYSTEM ................................................................................... 5-1

5.1. Fuses .............................................................................................................................................5-25.2 Jump starting from an external power source ................................................................................5-3

4 SV208 - SV216

TABLE OF CONTENTS

SECTION 6 STORAGE ......................................................................................................... 6-1

6.1. Short-term preservation and storage for 1-2 months ......................................................................6-26.2. Machine preservation and storage for longer than 2 months ..........................................................6-26.3. De-conservation and inspection of brand new machines ...............................................................6-2

SECTION 7 SPECIFICATIONS ............................................................................................. 7-1

7.1. Technical data SV208 ..........................................................................................................................7-27.1.1 Engine .............................................................................................................................................7-27.1.2. Travel drive – driving properties ......................................................................................................7-27.1.3. Drive ................................................................................................................................................7-37.1.4. Vibrations ........................................................................................................................................7-37.1.5. Brakes .............................................................................................................................................7-37.1.6. Axle .................................................................................................................................................7-37.1.7. Capacities .......................................................................................................................................7-37.1.8. Electrical installation........................................................................................................................7-37.1.9. Weight .............................................................................................................................................7-47.2. Technical data SV210 .....................................................................................................................7-57.2.1. Engine .............................................................................................................................................7-57.2.2. Travel drive – driving properties ......................................................................................................7-57.2.3. Drive ................................................................................................................................................7-67.2.4. Vibrations ........................................................................................................................................7-67.2.5. Brakes .............................................................................................................................................7-67.2.6. Axle .................................................................................................................................................7-67.2.7. Capacities .......................................................................................................................................7-67.2.8. Electrical installation........................................................................................................................7-67.2.9. Weight .............................................................................................................................................7-77.3. Technical data SV212 .....................................................................................................................7-87.3.1. Engine .............................................................................................................................................7-87.3.2. Travel drive – driving properties ......................................................................................................7-87.3.3. Drive ................................................................................................................................................7-87.3.4. Vibrations ........................................................................................................................................7-97.3.5. Brakes .............................................................................................................................................7-97.3.6. Axle .................................................................................................................................................7-97.3.7. Capacities .......................................................................................................................................7-97.3.8. Electrical installation........................................................................................................................7-97.3.9. Weight ...........................................................................................................................................7-107.4. Technical data SV216 ................................................................................................................... 7-117.4.1. Engine ........................................................................................................................................... 7-117.4.2. Travel drive – driving properties .................................................................................................... 7-117.4.3. Drive ..............................................................................................................................................7-127.4.4. Vibrations ......................................................................................................................................7-127.4.5. Brakes ...........................................................................................................................................7-127.4.6. Axle ...............................................................................................................................................7-127.4.7. Capacities .....................................................................................................................................7-127.4.8. Electrical installation......................................................................................................................7-127.4.9. Weight ...........................................................................................................................................7-137.5. Dimensional diagram for SV208 (with cab, ROPS frame and blade)............................................7-147.6. Dimensional diagram for SV210 (with cab, ROPS frame and blade)............................................7-167.7. Dimensional diagram for SV 212 (with cab, ROPS frame and blade)...........................................7-187.8. Dimensional diagram for SV 216 (with cab, ROPS frame and blade)...........................................7-20

SECTION 8 INDEX................................................................................................................ 8-1

1-1SV208 - SV216

ASC001

OPERATOR'S MANUAL

277016

SECTION 1 TO THE OWNER/SAFETY

SV 208/SV 210

SV 212/SV 216

1-2 SV208 - SV216

SECTION 1 - TO THE OWNER/SAFETY

1.1. General information

Always check the following when a new machine ar-rives:• Check the machine against delivery documenta-

tion.• Check whether any parts are missing or were dam-

aged during transport. Inform the shipper of any discrepancies.

This manual contains important information concern-ing safety during the operation, adjustment and main-tenance of your machine. The manual must be kept in good condition and in the compartment provided for that purpose on this machine (rear of the seat back-rest).Contact your dealer to obtain additional manuals or to obtain other information concerning this machine. Your dealer can supply genuine parts and has spe-cially trained technicians who know the best methods for the repair and maintenance of your machine. All data given in this manual is subject to production variations. Dimensions and weight are approximate only. The illustrations do not necessarily show machines in standard condition or imply that these features are available in all countries. For exact information about any particular machine, please contact an authorized dealer.

Operator qualifi cation requirementsAll persons who will be operating this machine must possess a valid local vehicle operating permit and/or other applicable local age work permits.

NOTICEUse only approved accessories and attach-ments designed for your machine.

Consult your dealer regarding changes, additions or modifi cations that may be required for your machine.

Do not make any unauthorized modifi cations to your machine.

Please fi ll in the following data:(Refer to the production labels on the machine and engine)

Machine type

................................................................................................................

PIN

................................................................................................................

Production year

................................................................................................................

Engine type

................................................................................................................

Serial number of the engine

................................................................................................................

Always have the data mentioned above available when you contact the dealer.

1-3SV208 - SV216

OPERATOR'S MANUAL

SV 208SV 208 rollers are suitable for medium and small-sized compaction work in transport construction (construc-tion of roads, railroads, cart roads, and forest roads) and building construction (industrial zones, embank-ments), etc.

SV 208 D roller with a smooth drum is suitable for the compaction of all kinds of soils. It can be used for the compaction of clay soils up to a layer thickness (after compaction) of 15 cm (5.9 in), loam soils up to a layer thickness of 25 cm (9.8 in), mixed soils up to a layer thickness of 35 cm (13.8 in), sandy and gravel mate-rials up to a layer thickness of 45 cm (17.7 in). The roller can also be used for compaction by means of stabilization.

SV 208 HT roller for permanently diffi cult conditions and on slopes above 30% – smooth drum.

SV 210SV 210 rollers are suitable for medium and small-sized compaction work in transport construction (construc-tion of roads, railroads, cart roads, and forest roads) and building construction (industrial zones, embank-ments), etc.

SV 210 D roller with a smooth drum is suitable for the compaction of all kinds of soils. It can be used for the compaction of clay soils up to a layer thickness (af-ter compaction) of 20 cm (7.87 in), loam soils up to a layer thickness of 30 cm (11.8 in), mixed soils up to a layer thickness of 40 cm (15.7 in), sandy and gravel materials up to a layer thickness of 50 cm (19.6 in). The roller can also be used for compaction by means of stabilization.

SV210 HT roller for permanently diffi cult conditions and on slopes above 30% – smooth drum.

SV 212SV 212 rollers are suitable for medium and large-sized compaction work in transport construction (highways, railroads, airfi elds), water resources construction (rockfi ll dams), and building construction (industrial zones, harbors), etc.SV 212 D roller with a smooth drum is suitable for the compaction of all kinds of soils. It can be used for the compaction of clay soils up to a layer thickness (after compaction) of 25 cm (9.8 in), loam soils up to a layer thickness of 40 cm (15.7 in), mixed soils up to a layer thickness of 50 cm (19.7 in), sandy and gravel ma-terials up to a layer thickness of 60 cm (23.6 in) and rockfi ll up to a layer thickness of 80 cm (31.4 in). The maximum permissible grain size in a loose layer is 2/3 of the layer thickness. The roller can also be used for compaction by means of stabilization.SV 212 HT roller for permanently diffi cult conditions and on slopes above 30% – smooth drum

SV 216SV 216 rollers are suitable for medium and large-sized compaction work in transport construction (highways, railroads, airfi elds), water resources construction (rockfi ll dams), and building construction (industrial zones, harbors), etc.SV 216 D roller with a smooth drum is suitable for the compaction of all kinds of soils. It can be used for the compaction of clay soils up to a layer thickness (after compaction) of 30 cm (11.8 in), loam soils up to a layer thickness of 50 cm (19.7 in), mixed soils up to a layer thickness of 70 cm (27.5 in), sandy and gravel ma-terials up to a layer thickness of 80 cm (31.4 in) and rockfi ll up to a layer thickness of 120 cm (47.2 in). The maximum permissible grain size in a loose layer is 2/3 of the layer thickness. The roller can also be used for compaction by means of stabilization.SV 216 HT roller for permanently diffi cult conditions and on slopes above 30% – smooth drum.This machine is engineered for operations under the following environmental conditions (temperature and humidity): hot dry zone or warm dry zone with lim-ited temperature range from -7°C (19.4°F) to +45°C (113°F).

The standard type of the machine is not intended for road traffi c. Please contact your dealer for more infor-mation.

1.1.1. Intended use of the machine

NOTICEDO NOT use this machine for any purpose or in any manner other than that described in the manual, safety signs or other product safety information provided with the machine. These materials defi ne the machine’s intended use.

1-4 SV208 - SV216


Electromagnetic compatibility (EMC)

Interference may arise as a result of add-on equip-ment that might not meet the required standards. As such interference could result in serious malfunction of the unit and/or create unsafe situations, you must observe the following:The maximum power of emission equipment (radio, telephones, etc.) must not exceed the limits imposed by the national authorities of the country where you use the machine.The electromagnetic fi eld generated by the add-on system should not exceed 24 V/m at any time or at any location in the proximity of electronic components.The add-on equipment must not interfere with the functioning of the on-board electronics.Failure to comply with these rules will render the ma-chine warranty null and void.

1-5SV208 - SV216

ASC0052

xxx

ASC006

1

2

396297

3118

Made In Czech Republic

CNH America LLCRacine, WI 53404 U.S.A.

Bar Code

Type / Model

Product Identification Number (PIN)

3118

OPERATOR'S MANUAL

Machines that comply with health protection and safe-ty requirements are identifi ed with a name plate with CE marking. 1 - Type/Model 2 - Product Identifi cation Number (PIN) 3 - Bar code

Name plate location 1 - Name plate 2 - Machine frame number

Engine name plate location

1-6 SV208 - SV216


282N100TenREAR

LEFT RIGHT

FRONT

1.1.2. Right, left, front and rear of the machine

As used in this manual, the terms “right”, “left”, “front” and “rear” indicate the sides of the machine as seen from the operator seat.!

1-7SV208 - SV216

11 9

17

5

23

2

22

3 3 4

19 18

6 7

24

1312

8

142110 20

25

1

396002

OPERATOR'S MANUAL

1 - Vibratory drum 2 - Drum frame 3 - Scraper 4 - Joint 5 - Machine frame 6 - Axle 7 - Fuel tank 8 - Batteries 9 - ROPS frame 10 - Hydraulic tank 11 - Cab 12 - Hood

13 - Engine 14 - Radiator - Engine air cooler for intake manifold - Hydraulics cooler 17 - Driver's control panel 18 - Travel hydrogenerator 19 - Vibration hydrogenerator 20 - Exhaust muffl er 21 - Air fi lter 22 - Plow blade 23 - Pad foot segments 24 - Hydraulic oil pressure fi lter 25 - Air conditioner

1.1.3. Machine component identifi cation

1-8 SV208 - SV216


1.2.2. Machine safety and information signal words

Notice: NOTICE indicates a situation which, if not avoided, could result in machine or property damage. The color associated with NOTICE is BLUE.Throughout this manual you will fi nd the signal word NOTICE followed by special instructions to prevent machine or property damage. The word NOTICE is used to address practices not related to personal safety. NOTE: NOTE indicates additional information which clarifi es steps, procedures, or other information inthis manual. Throughout this manual you will fi nd the word NOTE followed by additional information about a step, procedure, or other information in the manual. The word NOTE is not intended to address personal safety or property damage.

1.2. Safety sectionYour safety and that of people around you depends on you. It is essential that you understand this manual to ensure the correct operation, inspection and maintenance of this machine.Read this manual carefully and check that you fully understand:

- The symbols on the controls and the safety signs used in this manual and on the machine. - The speed, stability, braking and steering characteristics of the machine. If you are in any doubt, consult

your dealer.The safety messages in this manual concern situations which may arise during normal machine operation and servicing. These safety messages also indicate the various ways of coping with these situations.

1.2.1. Precautionary statements – personal safety signal words

Throughout this manual and on the machine safety signs, you will fi nd the signal words DANGER, WARNING and CAUTION followed by specifi c instructions. These precautions are intended for the personal safety of you and those working with you. Please take the time to read them.

FAILURE TO FOLLOW DANGER, WARNING AND CAUTION INSTRUCTIONS COULD RESULT IN DEATH OR SERIOUS INJURY.

ISO two-panel pictogram safety signs, if used, are defi ned as follows: • The fi rst panel indicates the nature of the hazard. • The second panel indicates the appropriate measure to avoid the hazard. • The background color is YELLOW. Any prohibition symbols used, such as STOP, are in RED.

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

DANGER

DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury. The color associated with DANGER is RED.

WARNING

WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury. The color associated with WARNING is ORANGE.

CAUTIONCAUTION used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. The color associated with CAUTION is YELLOW.

1-9SV208 - SV216

OPERATOR'S MANUAL

1.2.3. General safety rules

• Never operate the machine under the infl uence of alcohol, drugs or while otherwise impaired.

• Never permit anyone other than the machine operator to ride on the machine.

• A person or pet within the operating area of a machine can be struck or crushed by the machine or its equipment. DO NOT allow anyone to enter the work area.

• Any person who operates the machine or performs machine maintenance or repairs must be familiar with the guidelines given in this Operator’s Manual.

• Keep clear of moving parts. Loose clothing, jewelry, watches, long hair and other loose or hanging items can become entangled in moving parts.

• Always use personal protective equipment (PPE), such as work clothing, safety boots, hard hat and hearing protection.

• Make sure all guards and shields are in good condition and properly installed before operating the machine. Never operate the machine with the shields or guards removed.

• Make sure all components are in good condition and tighten all connections before starting the engine or pressurizing the system.

• Dirty or slippery steps, ladders, handholds, walkways and platforms can cause falls. Make sure these surfaces remain clean and clear of debris.

• Operate machine controls only when seated in the operator seat.

• Before starting the machine, be sure that the drive controls are in their neutral position.

• DO NOT attempt to remove material from any part of the machine while it is being operated or components are in motion.

• Never smoke or handle open fl ames when checking or pumping fuels, refi lling oils, lubricating the machine or inspecting or pressurizing the accumulator.

• Seat belt inspection and maintenance:a. Keep seat belts in good condition.b. Keep the belts away from sharp edges and

items that could cause damage.c. Periodically check belts, buckles, retractors,

tethers, slack take�up system and mounting bolts for damage.

d. Replace all parts that have damage or wear.e. Replace belts that have cuts that can make the

belt weak.f. Check that bolts on the seat bracket or mounting

are tight.g. If the belt is attached to the seat, make sure the

seat or seat brackets are mounted securely.h. Keep seat belts clean and dry.i. Clean belts with soap solution and warm water

only.j. Do not use bleach or dye on the belts because

this can make the belts weak.

CALIFORNIAPROPOSITION 65 WARNING

Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects and other reproductive harm.Battery posts, terminals and related accessories contain lead and lead compounds. Wash your hands after handling.

1-10 SV208 - SV216


1.2.4. General operating safety

Before starting work, the operator must do the following:• Be familiar with the work site environment, i.e. with

the slopes, utility line system, as well as with nec-essary types of work site protections.

• Indicate each machine start-up with an acoustic or light signal and allow a few moments for person-nel to leave the work area before turning on the machine engine.

• Confi rm brake and steering functionality before op-erating the machine.

• Always make sure the work area is clear of tools, parts, other persons and pets before you start op-erating the machine.

• Always keep windows, mirrors, all lighting and the Slow Moving Vehicle (SMV) emblem clean to pro-vide the best possible visibility while operating the machine.

• Never operate the machine in enclosed spaces as harmful exhaust gases may build up.

• DO NOT operate the machine during an electrical storm.

• If lightning should strike during operation, remain in the cab. Do not leave the cab or operator’s plat-form. Do not make contact with the ground or ob-jects outside the machine.

• If you are on the ground during an electrical storm, stay away from machinery and equipment. Seek shelter in a permanent, protected structure.

• Before leaving the machine:• Park the machine on a fi rm, level surface.• Put the drive controls in their neutral position.• Turn off the engine and remove the key.• Start the engine from the operator seat only.• DO NOT roll and compact at slopes of such angles

where there is a risk of soil breaking off (dropping) under the machine or a risk of loss of grip followed by uncontrolled slip.

• Depending on the bearing capacity of the subsoil, DO NOT roll and compact at such a distance from the edge of the slope or trench that there is a risk of landslide or the shoulder breaking off (dropping) together with the machine.

• DO NOT roll and compact with vibration at such a distance from walls, cuts or slopes that would cause them to slip (slide) and cover the machine.

• DO NOT compact with vibration at such a distance from buildings or facilities and equipment that there is a risk of them being damaged due to vibration transfer impact.

• DO NOT operate the machine when within haz-ardous reach of other machines or transportation means aside from those that operate in mutual concert with the machine.

• DO NOT operate the machine at places impossible to see from the operator platform and where haz-ard to people or property could occur unless work safety has been secured through some other way, such as via signaling by duly instructed personnel.

• DO NOT operate the machine under reduced vis-ibility or at night, unless the machine’s work area and the work site are illuminated suffi ciently.

• Pay attention to overhead power lines and hang-ing obstacles. High voltage lines may require sig-nifi cant clearance for safety. If the machine comes into contact with high voltage, observe the follow-ing principles:

• do not attempt to leave the operator platform while in the hazardous zone

• warn others to keep off and not touch the machine• try to drive the machine out of the hazardous zone • When parking the machine on a road, always take

into consideration the effect the weight of the ma-chine will have on the road.

• Exposure to loud noises could cause hearing dam-age. Always wear hearing protection when operat-ing noisy equipment or when working in a noisy environment.

1-11SV208 - SV216

OPERATOR'S MANUAL

1.2.5 Safety measures during machine operation

Safety measures given in the individual chapters of engineering documentation supplied with the machine must be added to the safety precautions in force within the country in which the machine is operated as regards work organization, work process and personnel involved.

1.2.5.1. Commencing compaction work

• The construction supplier (machine supervisor) is obligated to issue instructions to the machine operator before compaction work or routine maintenance is started. Such instructions must include requirements for ensuring work safety during machine operation.

• The supervisor must verify and mark: - utility lines - underground areas (direction, depth) - seepage or escape of hazardous materials - soil bearing capacity, slope of traveling plane - other obstructions, including their removal.

The supervisor must make machine operators performing earth work aware of these conditions.

• The supervisor must specify a Code of Practice (C.O.P.), part of which is a work procedure for a given work operation. This work procedure will specify factors such as: - measures when working under extraordinary

conditions (work within protective zones, on extreme slopes, etc.)

- precautions for any natural disaster hazards

- requirements on work performance while observing job safety principles

- technical and organizational measures to secure the safety of workers, the work site and the environment.

The supervisor must make the machine operator demonstrably familiar with the Code of Practice.

1.2.5.2. Work safety ensured by the super-visor

• The supervisor must promptly communicate any damage to the utility lines to their owner and at same time take measures to prevent unauthorized persons from accessing the hazardous area.

• The supervisor must ensure that no employee works alone at a work site. Another worker must always be within sight and within earshot to provide or call for help in the event of an accident unless another effective form of monitoring or communication exists.

1-12 SV208 - SV216


1.2.5.3. Work safety ensured by the owner

• The owner must ensure that the machine is only operated under the conditions specifi ed in this manual and respective standards and only for the purposes it is technically capable of performing.

• The owner must ensure that the machine is only used in a manner and at such work sites where there is no hazard of causing damage to nearby structures, sections, etc.

• The owner must ensure that regular inspection of operation, technical condition and regular machine maintenance follow the intervals specifi ed in the lubrication and maintenance specifi cations. If the technical condition of the machine deteriorates to such an extent that it jeopardizes the safety of op-eration, persons or property, causes damage, or negatively impacts the environment, then the ma-chine must be taken out of operation until the de-fect is repaired.

• The owner must specify who is permitted to carry out which specifi c tasks during operation, mainte-nance or repair of the machine.

• The individual (operator) who operates the ma-chine and each individual performing machine maintenance and repair must be acquainted with the instructions specifi ed in the machine's Opera-tor's Manual.

• The owner must ensure that the machine's Opera-tor's Manual and logbook are stored in the desig-nated compartment and are always available to the operator.

• The owner must provide constant supervision by an appointed person when the machine is operat-ed in traffi c on public roads and is particularly liable to provide instructions on ensuring work safety.

• The owner must secure the removal of hazardous materials (fuel, oil, coolant, brake fl uid, etc.) from where these are spilled in a manner suitable to the nature of the material to prevent them from having a negative impact on the environment, operating safety and human health.

1.2.5.4. ROPS

The following precautions must be observed while the ROPS frame is used:• The machine frame must not be damaged (broken,

bent, etc.) at the location of connection.• The ROPS frame itself must not show the marks

from corrosion, damage through cracks or splits.• The ROPS frame must not be loose during ma-

chine operation.• All bolted connections must meet the specifi cation

requirements and must be tightened to the speci-fi ed torque.

• Bolts and nuts must not be damaged, distorted or show any signs of corrosion.

• No additional modifi cations may be carried out on the ROPS frame without the manufacturer's approval as this could result in impairment of its strength (e.g. openings, welding, etc.).

• The weight of the machine with the protective frame must not exceed the permitted weight for which ROPS was approved.

1-13SV208 - SV216

OPERATOR'S MANUAL

1.2.6. Operator qualifi cation require-ments

• Only an operator trained under ISO 7130 and other local and national regulations designed for operators of this group of machines may operate the roller (compactor).

• If an individual does not have a license, he/she may only operate that machine with the approval of the supervisor for the purpose of preliminary practice and said individual must be under the direct and continuous supervision of a professional instructor or trainer.

• The license holder is obligated to take proper care of the license and, when requested, present it to regulating authorities.

• The license holder is not permitted to make any registrations, changes or corrections to the license card.

• The license holder is obligated to promptly report the loss of his/her license to the authority that issued the license.

• Roller operation may only be performed by an employee who is mentally and physically fi t, over 18 years old and is assigned by one of the following:a) the machine manufacturer for the assembly,

testing and presentation of the machine for the training of operators, whereas he/she must be made familiar with safety work regulations in force at the work site

orb) the construction supplier to operate or perform

maintenance, provided the individual is demonstrably trained and acquainted with or possesses professional competence to operate and drive under special regulations (machinist license, etc.).

• The machine operator must undergo training and examination regarding work safety regulations at least once every two years.

1-14 SV208 - SV216


• The operator must keep his/her Operation Logbook (designed for maintaining records regarding machine handover between operators and regarding malfunctions or repairs during the course of operation) to record major events during the work shift.

• Prior turning on the engine, the controls must be in their zero position and no individuals may be within dangerous reach of the machine.

• Indicate each machine startup with an acoustic or light signal. This must always be done before starting the machine engine.

• Confi rm brake and steering functionality before operating the machine.

• Following the alarm, an operator may only start the machine once all workers have left the danger zone. At close (blind) work sites, it will be possible to begin operation only after enough time has elapsed for people to leave the danger zone.

• During machine operation, observe safety regulations, perform no action that could jeopardize work safety and pay full attention to machine steering.

• Respect the Code of Practice or instructions of the supervisor.

• When rolling (traversing) the machine within a work site, adapt your speed to the terrain conditions, the work performed and weather conditions. Continually watch clearance to prevent collision with any obstruction.

• Upon completion or stop of machine operation during which the operator leaves the machine, he/she must take measures to prevent unauthorized use of the machine and to prevent spontaneous engine starting. Remove the key from the ignition switch, disconnect the wiring via the battery master switch and lock the cab and hood.

• If shutting down the machine on a road, the regulations in effect for roads must be followed.

• When operation is completed, park the machine at a proper parking place (fl at, bearing area) so as not to endanger machine stability, not to make the machine interfere with traffi c on roads, not to expose the machine to falling objects (rock) and where the machine is safe against any other type of natural disaster (fl oods, landslides, etc.).

• Once work with the machine is fi nished, all the defects, damage to the machine and any repairs made must be written down in the Operation Logbook. When directly switching operators, the operator is obligated to bring any identifi ed facts to the attention of the new operator.

• The operator must use personal protective equipment (PPE) – work clothing, safety shoes. The clothing must not be too loose or get in the way and hair must be covered with a proper head piece. While performing machine maintenance

1.2.7. Operator responsibilities

• Before beginning to operate the machine, the operator is obligated to familiarize himself/herself with the guidelines given in the documentation supplied with the machine (particularly, the safety precautions) and observe these thoroughly. This also applies to personnel in charge of machine maintenance, adjustments and repairs.

• Do you operate the roller unless you are familiar with all of the machine functions, working and operating elements and unless you know exactly how to control the machine.

• Observe the safety signs posted on the machine and keep them in legible condition. Replace or add defective or missing signs.

• Before starting work, the operator must become familiar with the work site environment, i.e. with the slopes, utility line system, as well as with necessary types of work site protections as regards the environment (noise, etc.).

• If there is any hazard to human health or life, hazard to property, fault or equipment accident or any symptom of such during the course of operation, unless able to eliminate said hazard himself/herself the operator must stop work, secure the machine against unintentional start, post the “MACHINE REPAIR” warning sign at the steering wheel (refer to the section “Safety signs used on the machine”), report the problem to the person in charge and, if possible, notify all persons exposed to such danger.

• Before beginning machine operation, the operator must familiarize himself/herself with the records and operational deviations discovered during the previous work shift.

• Before beginning work, he/she must inspect the machine, its accessories, check control elements, communication and safety devices to ensure they are operational as described in the manual. If the operator detects a malfunction that could jeopardize job safety and is unable to repair it, then he/she must not begin operating the machine and must instead report the malfunction to the individual in charge.

• The operator must be secured with the seat belt while operating the machine. The seat belt and its mounting must not be damaged!

• If the operator detects any malfunction during operation, he/she must immediately stop the machine and secure it properly against undesired ignition.

• During operation, the operator must observe how the machine is running and record any defects in the Operation Logbook.

1-15SV208 - SV216

OPERATOR'S MANUAL

(lubrication, refi lling, replacement of working fl uids and lubricants), your hands must be protected with proper gloves.

• If the machine has no cab or if the windows are open, the operator must wear ear protectors.

• The operator must maintain the machine equipped with fi ttings and outfi tted as required.

• Maintain the machine free of oil, dirt or fl ammable materials. Keep the operator’s stand, foot rests and runner areas clean.

• If the machine comes into contact with high voltage, observe the following principles: - try to move the machine out of the hazard zone - do not leave the operator's stand - warn others to keep off and not touch the

machine

1.2.8. Prohibited operations

The following are prohibited:• Operation of the machine in an explosive

environment or underground.• Use of the machine after drinking alcohol or using

drugs. • Use of the machine if its operation might put its

technical condition, the safety (life, health) of persons, facilities or objects or road traffi c and its continuity at risk.

• Put the machine into operation or use it when individuals are within its hazardous reach. The only exception is when the operator is being trained by an instructor.

• Put the machine into operation or use it when any of its safeguard devices (emergency brake, service brake, horn, etc.) has been dismantled or damaged.

• Rolling and compacting at such slopes where machine stability would be disrupted (turning over). The machine’s stated static stability will be reduced by the dynamic effects of operation.

• Rolling and compacting at slopes of such angles where there is a risk of soil breaking off (dropping) under the machine or a risk of loss of grip followed by uncontrolled slip.

• Controlling the machine in some way other than that stated in the Operator's Manual.

• (Depending on the bearing capacity of the subsoil) rolling and compacting at such a distance from the edge of the slope or trench that there is a risk of landslide or the shoulder breaking off (dropping) together with the machine.

• Rolling and compacting with vibration at such a distance from walls, cuts and slopes that would cause them to slip (slide) and cover the machine.

• Compacting with vibration at such a distance from buildings or facilities and equipment that there is a risk of them being damaged due to vibration transfer impact.

• Operating the machine if the operator's control stand is not properly secured.

• Operating the machine if the engine compartment cover is open.

• Moving and transporting persons on the machine.• Operating the machine when within hazardous

reach of other machines or transportation means aside from those that operate in mutual concert with the machine.

• Operating the machine at places impossible to see from the operator’s stand and where hazard to people or property could occur unless work safety has been secured through some other way, such as via signaling by duly instructed personnel.

1-16 SV208 - SV216


• Working with the machine in a protected zone of power lines or substations.

• Crossing electrical cables if these are not properly protected against mechanical damage.

• Operating the machine under reduced visibility or at night, unless the machine’s work area and the work site are illuminated suffi ciently.

• Leaving the operator cockpit of the machine while the machine is running.

• Getting on or off the machine will it is moving; jumping off the machine.

• Sitting or standing on the outside parts of the machine while driving or standing on the steps.

• Leaving the machine unsecured – without having fi rst prevented its misuse.

• Disabling safeguarding, protective or locking systems or altering their parameters.

• Using the machine while oil, fuel, coolant or other fl uids are leaking.

• Starting the engine in any manner other than that specifi ed in the Operator's Manual.

• Position items (tools, accessories) other than those for personal needs at the operator's stand.

• Stowing material or other objects on the machine. • Removing dirt while the machine is running. • Performing maintenance, cleaning or repairs if

the machine is not secured against spontaneous movement or accidental start or when it is not possible to ensure that no one can come into moving parts of the machine.

• Making contact with moving parts of the machine with the human body or an object or tool held in the hands.

• Smoking or handling open fl ames when checking or pumping fuels, refi lling oils, lubricating the machine or inspecting or pressurizing the accumulator.

• Carrying rags soaked with fl ammable materials or carrying fl ammable liquids in unsecured containers on the machine (in engine compartment).

• Letting the engine run in enclosed spaces.• Driving with open doors.• Making adjustments to the machine without the

prior consent of the manufacturer.• Driving without the seat belt fastened.• Shifting electrical conductors.• Using parts other than genuine spare parts.• Interfering with the electrical and electronic units in

any manner.

1-17SV208 - SV216

A

SV208 / SV210

SV212 / SV216

A

A

15

22

20 9

14 206 22 22

2

717

1618

25

1113

3 4

1

19

24

21

12

15

22

20

9

14 206 22 22

2

717

1618

25

1113

3 4

1

19

24

21

12

10 5 8 26 23 27 23

SVNM11V0049GB

OPERATOR'S MANUAL

1.3. Safety signs and labels on the machine

1-18 SV208 - SV216


1.3.1. Safety signs

2879

Keep clear of machine.

CA Cv001

RUNOVER HAZARD

ND 106 5802879

DANGER

2878bz

CA 321-7040

DANGER

ND 106 5792878

Starting in gear can cause death. Start engine onlyfrom operator seat with transmission control(s) in NEUTRAL.

1. Runover hazard! Maintain a safe distance from the machine. Failure to comply will result in death or serious injury. (Symbol located at the back)

Part no.: ND106580 Quantity: 1

3. Starting in gear can cause death! Starting in gear could cause death. Start the engine from the operator seat only with the transmission control(s) in neutral. Failure to comply will result in death or serious injury. (Symbol located on the right-hand side of the machine)


2. Explosion hazard! Read the procedure in the Operator’s Manual before jump starting or servicing to avoid injury. Failure to comply will result in death or serious injury. (Symbol located at the back)


4. Hot liquid under pressure hazard! (SV 208 and SV210 ) Do NOT open the expansion tank cap until the liquid cools down below 50°C (122°F). Failure to comply could result in death or serious injury. (Symbol located on the expansion tank)


4. Hot liquid under pressure hazard! (SV 212 and SV216 ) Do NOT open the expansion tank cap until the liquid cools down below 50°C (122°F). Failure to comply could result in death or serious injury. (Symbol located on expansion tank)


5. Hot surface hazard! Maintain a safe distance from the hot part of the machine. Failure to comply could result in death or serious injury. (Symbol located inside the left-hand side compartment door)


NOTICEClean the safety signs and keep them legible – do not use solvent, gasoline or other harsh chemicals to clean the safety signs.

Replace all worn, damaged or missing safety signs.

If a safety sign is on a part that is replaced, make sure the new part has the safety sign.

2890bz

CA 283608A1 ND 106 591

WARNING

HOT SURFACEHAZARD

Keep clear2890

2880bz

EXPLOSION HAZARDR ead proc edure inO perator‘ s Manualbefore jump s tart ors ervic e to avoidinjury.

DANGER

CA 412471A1 ND 106 5812880

3408bz

ND 146 9553408

2877

HOT LIQUID UNDERPRESSURE HAZARDService when cool.

ND 106 5782877

WARNING

1-19SV208 - SV216

OPERATOR'S MANUAL

2876

Keep clear or stopengine beforeservicing.

ENTANGLEMENTHAZARD

WARNING

ND 106 5772876

6. Entanglement hazard! Maintain a safe distance from moving parts. Keep clear or stop engine before servicing. Failure to comply could result in death or serious injury. (Symbol located on both sides of the radiator)


2885bz

WARNING

HAZARDOUSAREA

Keep clear

ND 106 5862885

2883bz

R ea d O pe ra tor’ s M a nua l.F a s ten s ea t be lt.N o r iders .K ee p others a wa y.

CA 382622A1 ND 106584

WARNING

2883

9. Hazardous area! Maintain a safe distance from the machine. Failure to comply could result in death or serious injury. (Symbols located on both sides of the frames)


7. Entanglement hazard! Maintain a safe distance from rotating cooling fan. Keep clear or stop engine before servicing. Failure to comply could result in death or serious injury. (Symbol located on both sides of the radiator)


11. Read Operator’s Manual! Before starting the machine, thoroughly read the safety measures and instructions for controlling the machine and its actuators in the manuals supplied with the machine. Fasten the seat belt. Do not carry passengers or riders. Keep others away. Failure to comply could result in death or serious injury. (Symbol located on the instrument board)


2892bz

CA Cv002 ND 106 593

WARNING

2892

Read Operator'sManual beforewelding on machine.

2891bz

Manual before servicing machine.

Remove key and read Service

2891

WARNING

ND 106 592

8. Adjust when stationary! Do NOT perform any adjustments or maintenance while the engine is running. Stop the engine, remove the ignition key and read the Service Manual before servicing the machine. Failure to comply could result in death or serious injury. (Symbol located inside the left-hand side compartment door)


10. Welding hazard! Read Operator’s Manual before welding on the machine. Disconnect the alternator before welding on the machine. Failure to comply could result in death or serious injury. (Symbol located inside the left-hand side compartment door)


2875bz

WARNING

ND 106 5762875 CA 332512A1

ENTANGLEMENT HAZARD

Keep clear or stop engine before servicing.

1-20 SV208 - SV216


2882

USESEATBELT

AVOID CRUSHINGDO NOT JUMP

IF MACHINE TIPS

CA 321-70302882 ND 106 583

WARNING13. Crush hazard! Avoid crushing. Do not jump if machine tips. Use the seat belt. Failure to comply could result in death or serious injury. (Symbol located on the instrument board)


2152bz

15. Crush hazard! (Only machines with blade) Engage the blade lock link before service or loading and transporting the machine on a vehicle. Failure to comply could result in death or serious injury. (Symbol located on both sides of the machine)


16. Coolant Coolant is hazardous to health. Read the Operator's Manual before fi lling up or changing coolant. (Symbol located on the expansion tank)


2225bz

17. No washing Cover electrical devices when washing the machine. (Symbol located on the radiator)


2888

CA Cv006

WARNING

ND 106 589

CRUSH HAZARDEngage lock link before service or transport.

2888

14. Crush hazard! (SV208 and SV210) Secure the steering joint (lock link) when loading and transporting the machine on a vehicle. Failure to comply could result in death or serious injury. (Symbol located on the left-hand side of the machine and on the steering joint)


2888

CA Cv006

WARNING

ND 106 589

CRUSH HAZARDEngage lock link before service or transport.

2888

14. Crush hazard! (SV 212 and SV216 ) Secure the steering joint (lock link) when loading and transporting the machine on a vehicle. Failure to comply could result in death or serious injury. (Symbol located on both sides of the machine)


2887bz

WARNING

ND 106 5882887

CRUSH HAZARD

Keep Clear

CA 283606A1

12. Crush hazard! Maintain a safe distance from the machine. Risk of being crushed between the front and rear frame of the machine. Failure to comply could result in death or serious injury. (Symbols located on both sides of the machine)


CRUS H HAZAR DEngag e blad eloc k lin k be fore se rvi ce ortranspo rt.

CA CV003 ND 106 5872886

WARNING

2886

1-21SV208 - SV216

OPERATOR'S MANUAL

2783bz

(22 050 lb)

18. Read Operator’s Manual On the seat backrest storage box. (Symbol located at the rear of the seat storage).


19. Lifting and rigging diagram Use rigging of suffi cient load capacity. (Symbol located on the left-hand side compartment door)

(SV208) Part no.: ND102911 Quantity: 1

2402bz

2,85 m

20. Lifting lugs Lift the machine using these lugs. (Symbol located on both sides of the machine)




2153bz





21. Max. machine height (SV208 and SV210) Pay attention when passing through places with vertical constraints. (Symbol located on the left-hand side of the machine)


2784bz

(24 582 lb)

2640bz

2645bz

2428

1-22 SV208 - SV216


3351

3351

30 sec

0

26. Saving data After removing the key from the ignition switch, wait at least 30 seconds before switching off the battery master switch.

This time delay is necessary to give the engine ECU time to save data. See the Operator’s Manual. (Symbol located inside the left-hand side compartment door)


27. Battery master switch Position from the battery master switch. (Symbol located inside the left-hand side compartment door)


2644

0 0

2644

23. Compartment and hood lifting Use these buttons for lifting the compartment or the hood (Symbol located inside the left-hand side compartment door)


22. Sling points The machine is to be rigged in these points. (Symbols located on both sides of the frames)


25. Hearing protection required Wear hearing protection with the machine if it does not have a cab. (Symbol located on the steering wheel)


3155

3,15 m

21. Max. machine height (SV212 and SV216) Pay attention when passing through places with vertical constraints. (Symbol located on the left-hand side of the machine)


3048bz

2408b

2493

O

I

24. Emergency exit Use this exit in the case of emergency. (Symbol located on the inner side of the right-hand side window)


2884bz

1-23SV208 - SV216

OPERATOR'S MANUAL

1.4. General maintenance safety• Before you begin machine servicing, attach a “DO

NOT OPERATE” warning tag to the machine in an area that will be visible.

• Service on the machine must only be performed by a professionally trained person using appropriate tools and in compliance with the safety instructions located in the manuals shipped with the machine.

• Do not attempt to clean, lubricate, clear obstruc-tions or make adjustments to the machine while it is in motion or while the engine is running.

• Keep the area used for servicing the machine clean and dry. Clean up spilled fl uids.

• Only service the machine on a fi rm level surface, secured against accidental movement (wheel chocks), with the engine OFF, the key removed, the battery disconnected and the drive controls in their neutral position.

• Improper removal of coolant caps could result in scalding. The cooling system operates under pres-sure. Hot coolant can spray out if a cap is removed while the system is hot. Allow the system to cool before removing the cap. When removing a cap, turn it slowly to allow pressure to escape before completely removing the cap.

• Engine, transmission, exhaust components and hydraulic lines may become hot during operation. Take care when servicing such components. Allow surfaces to cool before handling or disconnecting hot components. Wear personal protective equip-ment, such as hard hat, safety glasses or goggles, heavy gloves, hearing protection and protective clothing.

• The body must be protected with proper gloves and clothing.

• Close all access doors and install all panels, guards and shields after servicing the machine.

• Replace damaged or worn tubes, hoses, electrical wiring, etc.

• Only replace parts with new, genuine parts speci-fi ed in the Spare Parts Catalog.

• Jack or lift the machine only at the jacking or lifting points indicated in this manual.

• Stop the engine, remove the key and relieve the pressure before connecting or disconnecting fl uid lines.

• Stop the engine and remove the key before discon-necting or connecting electrical connections.

• When welding, follow the instructions in the man-ual. Always disconnect the battery before welding on the machine. Always wash your hands after handling battery components.

• When the machine is taken out of service because it is damaged beyond repair or has reached the end of its service life, removal, scrapping and/or recycling of components, fl uids, etc. must only be performed by a qualifi ed technician using service instructions and in compliance with local laws and regulations.

• Hydraulic oil or diesel fuel leaking under pressure can penetrate the skin, causing serious injury or infection. - DO NOT use your hand to check for leaks. Use

a piece of cardboard or paper. - If hydraulic oil or diesel fuel penetrates the skin,

seek medical attention immediately. - If hydraulic oil or diesel fuel comes into contact

with the skin, wash the affected area immedi-ately.

- Continuous, prolonged contact with hydraulic oil may cause skin cancer. Avoid prolonged contact and wash the skin promptly with soap and water.

1-24 SV208 - SV216


1.4.1. Fire and explosion prevention

• Always have a fi re extinguisher on or near the ma-chine.

• Make sure the fi re extinguisher is maintained and serviced according to the manufacturer's instruc-tions.

• Do not smoke or use an open fl ame when at work.• Fuel or oil leaks or spills on hot surfaces or electri-

cal components could cause a fi re.• Trash, debris, bird nests or fl ammable material can

ignite on hot surfaces.• At least once each day and at the end of the day,

remove all trash and debris from the machine es-pecially around hot components such as engine, transmission, exhaust, battery, etc. More frequent cleaning of the machine may be necessary de-pending on the operating environment and condi-tions.

• At least once each day, remove debris accumula-tion around moving components such as bearings, pulleys, belts, gears, fan, etc. More frequent clean-ing of the machine may be necessary depending on the operating environment and conditions.

• Inspect the electrical system for loose connections or frayed insulation. Repair or replace loose or damaged parts.

• Do not store oily rags or other fl ammable material on the machine.

• Do not weld or fl ame cut any items that contain fl ammable material. Clean items thoroughly with non-fl ammable solvent before welding or fl ame cutting.

• Do not expose the machine to fl ames or explo-sives.

• Promptly investigate any unusual smells or odors that may occur during operation of the machine.

1.4.2. Hazardous chemicals

• If you are exposed to or come in contact with haz-ardous chemicals, you can be seriously injured. The fl uids, lubricants, paints, adhesives, coolant, etc. required for the function of your machine can be hazardous. They may be attractive and harmful to domestic animals as well as humans.

• Material Safety Data Sheets (MSDS) provide infor-mation about the chemical substances contained in a product, safe handling and storage procedures, fi rst-aid measures and procedures to be taken in the event of a spill or accidental release. MSDS are available from your dealer.

• Before servicing your machine, check the MSDS for each lubricant, fl uid, etc. used in this machine. This information indicates the associated risks and will help you service the machine safely. Follow the information in the MSDS, on manufacturer contain-ers and in this manual when servicing the machine.

• Dispose of all fl uids, fi lters and containers in an environmentally safe manner in accordance with local laws and regulations. Check with local envi-ronmental and recycling centers or your dealer for correct disposal information.

• Store fl uids and fi lters in accordance with local laws and regulations. Use only appropriate con-tainers for the storage of chemicals or petrochemi-cal substances.

• Keep out of reach of children and other unauthor-ized persons.

• Additional precautions are required for applied chemicals. Obtain complete information from the manufacturer or distributor of the chemicals before using them.

• Never mix diesel with gasoline or alcohol. These mixtures may cause an explosion.

• Do not smoke, weld, grind or use an open fl ame near hazardous chemicals.

1-25SV208 - SV216

OPERATOR'S MANUAL

1.4.3. Battery safety

For specifi c information on the machine’s battery and electrical system, refer to the Electrical System sec-tion in this manual.• Always wear eye protection when working with bat-

teries.• Do not create sparks or have an open fl ame near

a battery.• Ventilate when charging or using in an enclosed

area.• Disconnect the negative (-) terminal fi rst and re-

connect the negative (-) terminal last.• When welding on the machine, disconnect both

terminals of the battery.• Do not weld, grind or smoke near battery.• When using auxiliary batteries or connecting

booster cables to start the engine, use the proce-dure shown in the Electrical System section in this manual.

• Follow manufacturer’s instructions when storing and handling batteries.

• Battery posts, terminals and related accessories contain lead and lead compounds. Wash your hands after handling. Lead is a toxic substance. This is a California Proposition 65 Warning.

• Battery acid causes burns. Batteries contain sulfu-ric acid. Avoid contact with skin, eyes and clothing. - Antidote (external): fl ush with water. - Antidote (eyes): fl ush with water for 15 minutes

and seek medical attention immediately. - Antidote (internal): drink large quantities of wa-

ter or milk. Do not induce vomiting. Seek medi-cal attention immediately.

• Keep out of reach of children and other unauthor-ized persons.

1.4.4 Air conditioning system

• The air conditioning system is under high pressure. Do not disconnect any lines. The release of high pressure can cause serious injury.

• The air conditioning system contains gases that are harmful to the environment when released into the atmosphere. Do not attempt to service or repair the system.

• Service, repair or recharging must be performed only by a trained service technician.

• Always wear safety protection when working around liquid refrigerant. Refrigerant can cause serious injury to the eyes and skin.

1.4.5. Transportation safety

For specifi c information on towing, loading, lifting or transporting the machine, refer to the operating instructions section in this manual.• Incorrect towing procedures can cause accidents.

When towing a disabled machine, follow the proce-dure in this manual.

Driving on public roads• Comply with local laws and regulations.• Use appropriate lighting to comply with local regu-

lations.• Make sure the Slow Moving Vehicle (SMV) em-

blem is visible.• Slow down and signal before turning.• Pull over to allow faster traffi c to pass.

Transporting the machine• When transporting machine on a transport trailer,

make sure it is properly secured. Be sure the SMV emblem on the machine is covered while it is being transported on a trailer.

• Be aware of overhead structures or power lines and make sure the machine can pass safely under.

• Travel speed should be such that complete control and machine stability is maintained as all times.

1-26 SV208 - SV216


1.4.6. Proper entry and exit

• Proper entry or exit from the cab is the same on both sides.

• Do not use the steering wheel or other controls or accessories as handholds when entering or exiting the machine cab or operator platform.

• Face the machine when mounting and dismount-ing.

• Maintain a three-point contact with steps, ladders and handholds.

• Mount and dismount the machine only at designat-ed locations that have handholds, steps or ladders.

• Do not jump off the machine.• Never mount or dismount from a moving machine. • Make sure steps, ladders and platforms remain

clean and clear of debris and foreign substances. Injury may result from slippery surfaces.

1.4.7. Operator presence system

• Your machine is equipped with an operator pres-ence system to prevent the use of some features if the operator is not in the operator seat.

• The operator presence system should never be disconnected or bypassed.

• If there is a fault in the system, the system must be repaired.

1-27SV208 - SV216

OPERATOR'S MANUAL

1.4.9. Utility safety

ALWAYS have all local utility companies mark the lo-cation of their lines. Before beginning any machine operation, it is your responsibility to be aware of all utility lines buried and overhead in the area of your project and to avoid them.Check with local authorities for laws, regulations and/or strict penalties requiring you to locate and avoid ex-isting utilities.In the U.S.A. and Canada, call one of many “One Call System Directory” services. If you do not know the lo-cal number, call the national number (U.S.A. and Can-ada only): 1-888-258-0808.

CALL ALL LOCAL UTILITY COMPANIES BEFORE YOU PERFORM ANY MACHINE OPERATIONKnow the utility color code (U.S.A. and Canada):Electrical . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . RedGas, oil or gasoline. . . . . . . . . . . . . . . . . . . . . . . . .YellowCommunication, telephone, television . . . . . . . .OrangeWater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BlueSewer . . . . . . . . . . . . . . . . . . . . . . . . . . ..Green/BrownProposed excavation . . . . . . . . . . . . . . . . . . . . . . . WhiteSurveying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PinkReclaimed water and slurry . . . . . . . . . . . . . . . . . Purple

After locating any buried utility lines, carefully dig a hole by hand and/or automatic vacuum equipment to the utility line to verify the location and depth of the line.The operator must promptly communicate any dam-age to the utility lines to their owner and at the same time take measures to prevent unauthorized persons from accessing the hazardous area.

1.4.8. Operator protective structure

The protective structure is a special safety component of your machine and each machine is equipped with one of the following operator protective structures:

- Rollover Protective Structure (ROPS) - Falling Object Protective Structure (FOPS) - Cab with ROPS

A ROPS may be a cab frame or a two-posted or four-posted structure used for the protection of the opera-tor to minimize the possibility of serious injury. The mounting structure and fasteners forming the mount-ing connection with the machine are part of the ROPS.• Seat belts are part of your protective system and

must be worn at all times. The operator must be held to the seat inside the frame in order for the protective system to work.

• DO NOT attach any device to the protective struc-ture for pulling purposes.

• DO NOT weld, drill holes, attempt to straighten or repair the protective structure. Modifi cation in any way can reduce the structural integrity of the struc-ture, which could cause death or serious injury in the event of a fi re, tip, rollover, collision or accident.

The protective structure and interconnecting compo-nents are a certifi ed system. Any damage, fi re, cor-rosion or modifi cation will weaken the structure and reduce your protection. If this occurs, the protective structure MUST be replaced so that it will provide the same protection as a new protective structure. Contact an authorized dealer for protective structure inspection and replacement.After an accident, fi re, tip or rollover, the following MUST be preformed by a qualifi ed technician before returning the machine to fi eld or work site operation:

- The protective structure MUST be replaced. - The mounting or suspension for the protective

structure, operator seat and suspension, seat belts and mounting components and wiring within the operator’s protective system MUST be carefully inspected for damage.

- All damaged parts MUST be replaced. - DO NOT WELD, DRILL HOLES, ATTEMPT TO

STRAIGHTEN OR REPAIR THE PROTECTIVE STRUCTURE. MODIFICATION IN ANY WAY CAN REDUCE THE STRUCTURAL INTEG-RITY OF THE STRUCTURE, WHICH COULD CAUSE DEATH OR SERIOUS INJURY IN THE EVENT OF FIRE, TIP, ROLLOVER, COLLI-SION OR ACCIDENT.

1-28 SV208 - SV216


1.5. Ecological and hygiene prin-ciples

When operating or maintaining the machine, the user must follow general principles of health protection and environmental protection along with the laws, ordi-nances and regulations that are related to these is-sues and are in force within the territory where the machine is used.

1.5.1 Hygiene principles

- Oil products, cooling system fl uid, battery fl uid and painting materials (incl. thinners) are ma-terials harmful to health. Workers coming into contact with these products during machine operation or maintenance are obligated to fol-low general principles of health protection and abide by the safety and hygiene guidelines of the product manufacturers.

• Bear the following in mind in particular: - Protect the eyes and skin when handling bat-

teries - Protect the skin when handling oil products,

painting materials and coolants - Wash your hands properly upon completion of

work and before eating; treat your hands with appropriate repair cream

- Follow the instructions given in this manual

• Always store oil products, cooling system fl uid, bat-tery fl uid and painting systems (incl. organic thin-ners, cleaning agents and preservatives) in their original, properly-identifi ed packages. Do not store these materials in unidentifi ed bottles or other ves-sels due to the hazard of accidental confusion.

• If skin, mucosa or eyes are accidentally stained or vapors are inhaled, apply fi rst-aid principles imme-diately. If such products are accidentally ingested, get prompt medical attention.

• If the machine has no cab or if the windows are open, always wear ear protectors of adequate type and model.

1.5.2 Ecological principles

• This category of waste products includes, in par-ticular: - Organic and synthetic lubricating materials, oils

and fuels - Brake fl uids - Coolants - Battery fl uid and batteries - Cooling system fl uid - Cleaning agents and preservatives - All removable fi lters and fi lter elements - All used or discarded hydraulic and fuel hoses,

metals, rubbers and other elements of the ma-chine that are contaminated with the aforemen-tioned products.

NOTICEThe fl uids and lubricants of individual ma-chine systems and some of its parts become waste with properties that are harmful to the environment when discarded.

NOTICEWhen discarded, the indicated materials and parts must be handled in line with relevant national regulations to protect individual ele-ments of the environment and human health.

1-29SV208 - SV216

OPERATOR'S MANUAL

1.6. Hand signalsWhen operating the machine, never attempt to carry out tasks calling for fi ne control or work in areas where vis-ibility is poor or impaired without seeking the assistance of a signalman. Make perfectly sure that you and the signalman understand the signals to be used.

START THE ENGINE

STOP THE ENGINE

COME TO MEMove hands forward and rearward (palms in).

MOVE AWAY FROM MEMove hands forward and rearward (palms out).

GO THIS FAR

ALL STOP AND HOLD

1-30 SV208 - SV216


STOPMove one hand back and forth.

EMERGENCY STOPMove both hands rapidly back and forth.

TURN MACHINE LEFTTo stop movement, stop moving your hand and make a fi st.

TURN MACHINE RIGHTTo stop movement, stop moving your hand and make a fi st.

2-1SV208 - SV216

OPERATOR’S MANUAL

SECTION 2 CONTROLS/INSTRUMENTS

2-2 SV208 - SV216

899

6 A6

7

3 4 2 1

A

5

396003

24

2617 14 15

16

29

28

19

22

11

2023

18

25

20

27

29

13

21

396004

SECTION 2 - CONTROLS/INSTRUMENTS

2.1. Instrument board and control panels

Layout of controls and cab accessories - with no air conditioner 1 - Windshield washer switch 2 - Fan switch - fan induces ambient air 3 - Front wiper switch 4 - Rear wiper switch 5 - Cab light 6 - Air vents 7 - Sun visor 8 - Storage box for fi rst-aid kit, Operation Logbook,

etc. 9 - Rearview mirrors - can be folded 90° towards the

cab for transport position

NOTE: Rollers equipped with an air conditioner also have an Air Conditioner Operator's Manual.

11 - Socket for beacon/hand lamp 13 - Battery master switch 14 - Cab raising/lowering switch (OPTION) 15 - Hood raising/lowering switch (OPTION) 16 - Fuse for lifting actuator - cab/hood lowering 50 A

(OPTION) 17 - Manual hydrogenerator for raising/lowering 18 - Manual hydrogenerator joystick 19 - Heater valve tie rod 20 - Heater breather 21 - Fire extinguisher (OPTION)* 22 - Washer fl uid tank 23 - Drink holder 24 - Blade actuator, hand type (OPTION) 25 - Blade actuator, foot type (OPTION) 26 - Lifting levers - cab and hood lowering 27 - Cab ventilation fi lter 28 - Beacon 29 - Front wiper incl. washer 30 - Rear wiper incl. washer

* Place for fi re extinguisher holder installation.

NOTICEThe manufacturer recommends that the ma-chine be equipped with a fi re extinguisher.

2-3SV208 - SV216

6

4

5 2

7

31

396005

MAX

0

1

2

8

396006

396006A

OPERATOR’S MANUAL

Operator seatSeat adjustment: 1 - Backrest position 2 - Armrest position and lifting 3 - Seat swivel 4 - Seat sliding (shift) 5 - Seat squab sliding (shift) 6 - Seat cushion stiffness based on operator weight

indicator 7 - Seat height - grasp underneath the seat squab

and lift slowly to adjust seat height to the next higher position, 0 - MAX, which will be locked (click sound). When lifted to the MAX position, the seat will drop down to its lowest position.

Document compartmentA document compartment is located on the rear side of the seat backrest.2428

8 - Lumbar bolster

NOTICEAdjust your seat and fasten your seat belt be-fore driving off!

2-4 SV208 - SV216

100220180

250 J1939

F8 - 1A

F7 - 20A

F6 - 15A

F5 - 5A

F4 - 1A

F3 - 7,5A

F2 - 10A

F1 - 20A

123

°C

IDLE

IDLE

98

1413

1110

1

12

12

13

4

6

12 12

2

7

3 5

12

396299


2-5SV208 - SV216

100

220180

250 J1939°C

°F

8040

100120

0

III

396008

OPERATOR’S MANUAL

Instrument board and actuator panel

1 - Ignition switch 2 - Travel joystick 3 - Transport speed controller 4 - Operating speed preselector 5 - Parking brake 6 - TOTAL STOP button (for emergency brake) 7 - Vibration switch 8 - Engine speed selector 9 - Power View display 10 - Hydraulic oil temperature gauge 11 - ECM engine diagnostics socket 12 - Switches 13 - Indicator lamps 14 - Fuses

1. Ignition switchIn the (0) position, the lights, cab/hood raising and AC are connected. In the (I) position, the instrument board instruments are connected. Position “II” is used to start the engine.

NOTE: The ignition key is also used for the cab door, service hatch underneath the cab and the tool kit.

2-6 SV208 - SV216

3

12

396009

53

64

2

7 N


3. Transport speed controller

2703

595971

sta02

123

You may switch ON the controller while driving. The roller can reach max speed at reduced tractive force.

4. Operating speed preselector

Use this preselector to choose three operating speeds while driving. The transport speed controller must be switched OFF.

5. Parking brake

Use this brake to stop the roller while the engine is running. When this brake is engaged, the operator may stand up from the seat and leave the roller.

NOTE: If the roller is stationary and the operator stands up from the seat without fi rst engaging the parking brake, the roller will brake and the engine will shut off after 8 seconds.

2. Travel joystick

2445

This joystick is used to adjust driving direction and speed. Driving speed corresponds to the degree to which the joystick is moved from the neutral position. The joystick locks into the position it is moved to. Joystick in neutral position (N) is signaled through illumination of the indicator lamp. The actuator handle contains a vibration switch (7), which is used to turn vibrations ON/OFF.

NOTICEMove the joystick to the neutral position be-fore starting the engine.

2-7SV208 - SV216

396010

IDLE

IDLE

8

396011A

3

12

396009

53

64

2

7 N

OPERATOR’S MANUAL

2582

6. TOTAL STOP button

Press this button to stop and brake the roller and to shut off the engine.

7. Vibration switchVibration can be turned ON while driving.

NOTICEBrake off in the direction of the arrows before starting the engine.

NOTICEUse only in case of emergency during a mal-function when it is not possible to stop by re-setting the travel controller.

8. Engine speed selector3004

This is used to adjust engine speed from max to min.

9. Multifunctional displayMultifunctional instrument for displaying engine function parameters and fuel level.

2-8 SV208 - SV216

100220180

250 J1939°C

396049

11

10


10. Hydraulic oil temperature gauge

11. Socket

This indicates hydraulic oil temperature during op-eration. The highest permissible temperature is 90°C (194°F) for oil of viscosity class HV 68 and HV 100. The optimal operating temperature is 50-60°C (122-140°F).

Use of oil of other viscosity Oil viscosity Max permissible oil temperature HV 46 80°C (176°F) HV 32 70°C (158°F)

Connection to ECM (Engine Control Module) – engine actuator units, fault diagnostics and parameter adjust-ments

NOTE: The ECM is designed to process data about engine function and to control its operation.

3003

549476

2-9SV208 - SV216

F8 - 1A

F7 - 20A

F6 - 15A

F5 - 5A

F4 - 1A

F3 - 7,5A

F2 - 10A

F1 - 20A

IDLE

IDLE

396050

12

396086A

OPERATOR’S MANUAL

12. Switches

IDLE

3006

596303

2246

Auxiliary lights

Fender lights + working headlights - 3-position switch

Rear lights

Loud horn

Engine idling stepping

Engine idling

- OFF - 1. Front fender lights ON + rear lights ON, in-

strument board illumination - 2. Front lights ON

Idle speed can be adjusted from 800-1000 rpm.

This must be switched ON when starting the engine.

591668R

596473

AMN40

IDLE

Hazard warning beacon - connect to the socket.

2-10 SV208 - SV216

100220180

250 J1939

ACE

°C

396051


Vibration preselector - 2 positions

2476

2487

2489

High frequency - low amplitude Low frequency - high amplitude

Heater fan switch - 3-positions

Changeover switch for direction indicators

Compaction meter switch

- OFF- high fan speed- low fan speed

2854

596191

Hazard warning lights

Drum slip limitation

This is only used to move the roller onto the loading area of a transport vehicle.

NOTE: If the roller is equipped with the drum slip limi-tation system, then ATC will not be used.

AMN39

NOTE: The Operator's Manual for the compaction meter has been supplied separately.

2.1.1. Instrument board instruments SV208/SV210

NOTICEThe transport speed controller must be switched OFF when drum slip limitation is enabled. Vibration is interlocked at the same time.

NOTICEThe fan will provide for air circulation inside the cab only.

2-11SV208 - SV216

F8 - 1A

F7 - 20A

F6 - 15A

F5 - 5A

F4 - 1A

F3 - 7,5A

F2 - 10A

F1 - 20A

ACE

396300

OPERATOR’S MANUAL

2612

2703

596653

INDICATOR LAMPS 13

Parking brake - the indicator lamp is lit when the parking brake is engaged.

Vibration - indicates that vibration is ON via switch (7)

Direction indicators

2489

Zero position of travel controller - neutral (idle)

NOTICEMake sure the travel controller is in neutral before starting the engine!

NOTICERapid fl ashing indicates a failure (defective bulb). Check direction indicator functionality.

2-12 SV208 - SV216

F8 - 1A

F7 - 20A

F6 - 15A

F5 - 5A

F4 - 1A

F3 - 7,5A

F2 - 10A

F1 - 20A

ACE

396300


596116

ATC – Ammann Traction Control

ATC indicator lamp ON - the system is enabled with the transport speed controller turned OFF (switch labeled with “hare” symbol). ATC works automatically when traction conditions change.

NOTE:If the roller is equipped with the ATC system (inter-axle differential lock), drum slip limitation will not be used.

3400

ROPS2D (Rollover Protective Structure)

A fl ickering indicator lamp with acoustic alarm indicates that the machine is at a hazardous angle during cross travel of the roller on the slope and vibration will stop simultaneously – lateral slip hazard.

NOTICEVibration cannot be turned ON until the ma-chine is once again at a safe angle.

2-13SV208 - SV216

F8 - 1A

F7 - 20A

F6 - 15A

F5 - 5A

F4 - 1A

F3 - 7,5A

F2 - 10A

F1 - 20A

ACE

396300

OPERATOR’S MANUAL

Engine preheating

This indicates preheating before engine start at low ambient temperatures.

Hydraulic oil fi lter clogged

This indicates that the fi lter element is clogged.

Hydraulic oil level

When the hydraulic oil level indicator lamp is ON, the level in the tank is below the set limit. The roller will stop – engine stalls.

2276

591507

594423

2587

Air fi lter clogged

This indicates that fi lter elements are clogged.

Recharging indicator lamp

Goes off when started.

589502

NOTICEReplace the fi lter element immediately!

NOTICEThe engine can be started once the defect has been repaired and oil in hydraulic tank has been fi lled up to its set limit!


2-14 SV208 - SV216

o 0

oI

282N048T


3351

3351

30 sec

0

2493

O

I Battery master switch

Once operation is complete, use the battery master switch to disconnect the battery!

Wait 30 seconds after re-moving the ignition key from the ignition switch before turning OFF the battery master switch.

The time limit must be observed for ECM en-gine data to be stored.

The battery master switch must ALWAYS be turned OFF when washing the machine!

2-15SV208 - SV216

100220180

250 J1939°C

277004

OPERATOR’S MANUAL

Vibration preselector - 2 positions

2476

High frequency - low amplitude Low frequency - high amplitude

2854

596191

Hazard warning lights

Drum slip limitation

This is only used to move the roller onto the loading area of a transport vehicle.

NOTE: If the roller is equipped with the drum slip limi-tation system, then ATC will not be used.

ATC - Ammann Traction Control - OPTION

When turned on, it is activated in both speed modes (working and transporting).

NOTE: If the roller is equipped with the ATC system (inter-axle differential lock), drum slip limitation will not be used.

596116

2.1.2. Instrument board instruments SV212/SV216

NOTICEThe transport speed controller must be switched OFF when drum slip limitation is enabled. Vibration is interlocked at the same time.

2-16 SV208 - SV216

100220180

250 J1939°C

277004


2487

2489

Heater fan switch - 3-positions

Changeover switch for direction indicators

Compaction meter switch

- OFF- high fan speed- low fan speed

AMN39

NOTE: The Operator's Manual for the compaction meter has been supplied separately.

NOTICEThe fan will provide for air circulation inside the cab only.

2-17SV208 - SV216

F8 - 1A

F7 - 20A

F6 - 15A

F5 - 5A

F4 - 1A

F3 - 7,5A

F2 - 10A

F1 - 20A

ACE

277007

OPERATOR’S MANUAL

2612

2703

596653

13. INDICATOR LAMPS

Parking brake - the indicator lamp is lit when the parking brake is engaged.

Vibration - indicates that vibration is ON via switch (7)

Direction indicators

2489

Zero position of travel controller - neutral (idle)

3400

ROPS2D (Rollover Protective Structure)

A fl ickering indicator lamp with acoustic alarm indicates that the machine is at a hazardous angle during cross travel of the roller on the slope and vibration will stop simultaneously – lateral slip hazard.

NOTICERapid fl ashing indicates a failure (defective bulb). Check direction indicator functionality.

NOTICEMake sure the travel controller is in neutral before starting the engine!

NOTICEVibration cannot be turned ON until the ma-chine is once again at a safe angle.

2-18 SV208 - SV216

F8 - 1A

F7 - 20A

F6 - 15A

F5 - 5A

F4 - 1A

F3 - 7,5A

F2 - 10A

F1 - 20A

ACE

277007


Engine preheating

This indicates preheating before engine start at low ambient temperatures.

Hydraulic oil fi lter clogged

This indicates that the fi lter element is clogged.

Hydraulic oil level

When the hydraulic oil level indicator lamp is ON, the level in the tank is below the set limit. The roller will stop – engine stalls.

2276

591507

594423

2587

Air fi lter clogged

This indicates that fi lter elements are clogged.

Recharging indicator lamp

Goes off when started.

589502


NOTICEThe engine can be started once the defect has been repaired and oil in hydraulic tank has been fi lled up to its set limit!


2-19SV208 - SV216

o 0

oI

282N048T

OPERATOR’S MANUAL

3351

3351

30 sec

0

2493

O

I Battery master switch

Once operation is com-plete, use the battery mas-ter switch to disconnect the battery!

Wait 30 seconds after re-moving the ignition key from the ignition switch be-fore turning OFF the battery master switch.

The time limit must be ob-served for ECM engine data to be stored.

The battery master switch must ALWAYS be turned OFF when washing the machine!

2-20 SV208 - SV216


ADJUST BACKLIGHTADJUST CONTRASTUTILITIES

396030

2

1

4

5 67

3

396011B

2.2.1. Navigation basics

Menus have pages with other items. Use the CUR-SOR (ARROWS) to select highlighted items.Operate the buttons with a light touch.

NOTICEIf the red LED turns on – reduce engine pow-er, stop the machine immediately at a safe place, and shut off the engine! Contact your Case dealer for service. Do NOT operate the machine unless the defect has been repaired!

2.2. Multifunctional display control1 Display2 Red LED lights – ENGINE SHUTOFF – alarm

for major engine malfunction 3 Yellow LED lights - WARNING – alarm for en-

gine failure or minimal fuel level in tank4 Menu selection button – to enter or exit menu 5 Button – to move cursor UP – illuminates data

on the display or moves the parameter option to the left or up

6 Button – to move cursor DOWN – illuminates data on the display or moves the parameter op-tion to the right or down

7 ENTER button – selects menu or parameter or conceals/displays active error code

NOTICEYellow LED light indicates engine failure or minimal fuel level in tank. Reduce engine power, stop the machine immediately at a safe place, and shut off the engine! Repair the problem or contact your Case dealer. Do NOT operate the machine unless the defect has been repaired!

NOTICEIf the multifunctional display shows a code and engine fault outline, contact your Case dealer.

2-21SV208 - SV216

OPERATOR’S MANUAL

GO TO 4 - UP DISPLAYLANGUAGESSTORED CODESENGINE CONFSETUP 1 - UP DISPLAYSETUP 4 - UP DISPLAYSELECT UNITS

396012


3960312 1


396045

396322

20%FUEL LEVEL

100ENG HRS

28°CCOOL TEMP

0 RPMENG RPM

Use ENTER (1) to open the highlighted item. Press the MENU button (2) to access the menu.

The main menu will be displayed (GO TO 4-UP DIS-PLAY).

Press the ENTER button.

Four-parameter display will be displayed. Press the MENU button to display main menu.

NOTE: Four-parameter display is the default screen; turn ON the ignition switch to display it.

2-22 SV208 - SV216



396014

396117

ENG RPM COOL TEMP

2000 RPM11000 2200

2 1


396046


396015

Press the ENTER button to move to GO TO 1 - UP DISPLAY menu, where parameters are displayed one by one.

Use the cursor (1) to display the nine set parameters step by step (number of engine operating hours, en-gine speed, electrical system voltage, engine load in % at actual engine speed, coolant temperature, en-gine oil pressure, fuel level, instantaneous consump-tion, accelerator pedal position). Press the MENU (2) button.

NOTE: If the engine is at rest, the battery voltage is indicated. If the engine is running, the roller’s electrical system voltage is indicated.

The main menu is displayed again. Press the ENTER button to return to four-parameter display.

Use the cursor in the main menu to move to the next item, i.e. LANGUAGES, to select language.

2-23SV208 - SV216

OPERATOR’S MANUAL

ENGLISHESPAÑOLFRANÇAISDEUTSCH

396016

*

*

396047

ENGLISHESPAÑOLFRANÇAISDEUTSCH

*ENGLISHESPAÑOLFRANÇAISDEUTSCH

396048

*ENGLISHESPAÑOLFRANÇAISDEUTSCH

396022

First, press ENTER to select language.

Use the cursor to select language again.

Press ENTER to confi rm.

Press MENU to return to the menu.

2-24 SV208 - SV216



396017

1 of x

MORE

SPN110FMI10HIGH COOLANT TEMP

HIDE

396019

396020

MORE


HIDE

1 of x

STORED CODES - stored faults not enabled. Move the cursor in the main menu to the item.

Continue with ENTER to display stored faults.

When the word MORE appears, use the cursor to move to other stored faults.

2-25SV208 - SV216

OPERATOR’S MANUAL

NOTICEThe roller manufacturer does not permit mod-ifi cation of the set parameters in CUSTOM SETUP. The set parameters are the best pos-sible parameters for checking engine func-tionality.


HIDE

1 of x

MORE

396021


396023

Press MENU to return to the main menu.ENGINE CONF - menu to scan engine parameters; refer to Notice.SETUP 1 - UP DISPLAY – press Enter to show vari-ous parameter display options.CUSTOM SETUP – possible to select from displayed number of parameters and to set the sequence in which parameters will be displayed (number of en-gine operating hours, engine speed, electrical system voltage, battery voltage, engine load at actual engine speed in %, coolant temperature, oil pressure, etc.). The following parameters have been set by the ma-chine manufacturer.

1) ENG RPM2) COOL TEMP3) BAR OIL PRES4) % LOAD@ RPM5) VDC SYS VOLT6) ENG HRS7) FUEL LEVEL8) FUEL RATE9) ACCELERATOR PEDAL POSITION

AUTOMATIC SCANNER – set parameters are dis-played automatically one by one at a set time interval.

In the main menu, use the cursor to SELECT UNITS - selection of measurement unit for displayed param-eters.

2-26 SV208 - SV216



396024


396026


396027

ENGLISHMETRIC KpaMETRIC BAR

396025123

Press ENTER to open the units menu:

Use the cursor to set (1) ENGLISH and the indicated variables will be displayed in PSI units (pressure), °F (temperature). When METRIC KPA or METRIC BAR is set, the vari-ables are displayed in SI units, i.e. kPa, bar, °C. Press Enter (2) to confi rm selected variables. Press MENU (3) to return to the main menu.

In the main menu, move the cursor to ADJUST BACK-LIGHT to adjust intensity of display backlight.

Press ENTER to open the item.

2-27SV208 - SV216

OPERATOR’S MANUAL

ADJUST BACKLIGHT

396028

ADJUST BACKLIGHT

396029


396030


3960312 1

Use the cursor to adjust backlight intensity.

Press MENU to return to the main menu

In the main menu, move the cursor to ADJUST CON-TRAST to adjust contrast.

Press ENTER to open the item.

2-28 SV208 - SV216


ADJUST CONTRAST

396032

ADJUST CONTRAST

396033

396034

396035


HIDE

WARNING

Press CURSOR to adjust contrast.

Press MENU to return to the main menu

2.2.2. Engine fault signaling

ALARM SIGNALING The alarm signal, indicated with yellow LED ON, in-forms of an engine malfunction - Warning.

The engine fault registered from the Engine Control Unit (ECU) will be displayed via a fault code and a description on the display.

NOTICEIf an alarm for engine fault or minimum fuel level in tank is displayed, reduce engine pow-er, stop the machine immediately at a safe place and shut off the engine! Repair the fault or contact your Case dealer. Do NOT oper-ate the machine unless the defect has been repaired!

2-29SV208 - SV216

OPERATOR’S MANUAL


1 of x

MORE HIDE

396036

WARNING


1 of 1

MORE HIDE

396037

WARNING

396038

ENG RPM COOL TEMP

2000 RPM11000 2200

20%FUEL LEVEL

100ENG HRS

28°CCOOL TEMP

0 RPMENG RPM

396313B

If several faults are registered, use the cursor to dis-play the registered faults one by one.

Press ENTER to acknowledge and hide the display.

Return to 1-parameter display with active fault warn-ing icon in the right-hand corner

or 4-parameter display with active fault warning icon in the center.NOTE: Press ENTER to display the hidden fault co-des again. Press ENTER again to display either with 1 parameter or 4 parameters. The warning icon will continue to be displayed until the defect is remedied.

NOTICEWhen a fault outline and fault code are indi-cated on the instrument board display, con-tact your Case dealer.

2-30 SV208 - SV216


396040

HIDE


SHUTDOWN

396041

1 of x

MORE

HIDE


SHUTDOWN1 of x

MORE

396042

ENG RPM

396043

2000 RPMENG RPM COOL TEMP

11000 2200

2.2.3. Engine shutdown alarm

The alarm signal, indicated by red LED ON, informs of a major engine malfunction – Shut off the engine.

The engine fault registered from the ECU will be dis-played via a fault code and a description on the dis-play warning to “SHUT DOWN”.

Press ENTER to acknowledge and hide the display.

Return to 1-parameter display with the “SHUTDOWN” warning icon in the right-hand corner.

NOTICEReduce engine power, stop the machine im-mediately at a safe place and shut off the en-gine! Repair the fault or contact your Case dealer. Do NOT operate the machine unless the defect has been repaired!

2-31SV208 - SV216

OPERATOR’S MANUAL

20%FUEL LEVEL

100ENG HRS

28°CCOOL TEMP

0 RPMENG RPM

396313C

Or return to 4-parameter display with active fault warn-ing icon in the center.

NOTE: Press ENTER to display the hidden fault co-des again. Press ENTER again to display either with 1 parameter or 4 parameters. The warning icon will continue to be displayed until the defect is remedied.

NOTICEWhen a fault outline and fault code are indi-cated on the instrument board display, con-tact your Case dealer.

2-32 SV208 - SV216


2.3. Error messages

Error message Explanation

“WAIT TO START PREHEATING” is displayed

The ECU is transmitting a “Wait To Start” message. Engine manu-facturers typically recommend against starting the engine while the ECU is transmitting this message. Once the ECU stops trans-mitting this message, this screen will no longer appear on the mul-tifunctional display.

“CANBUS FAILURE” is displayed The multifunctional display has not received any valid J1939 CAN messages for at least 30 seconds.

“TIMEOUT ECU NOT RESPONDING” is displayed

The multifunctional display sent a request to the ECU for stored fault code (DM2) information and the ECU did not respond to the request. This message on the multifunctional display indicates the ECU may not support stored fault code (DM2) functionality over J1939.

“NO STORED CODES” is displayed The multifunctional display sent a request to the ECU for stored fault code (DM2) information and the ECU responded. There are zero stored codes.

“NO GAUGE DATA” is displayed The multifunctional display has no record of gauges connected to the RS485 bus.

“NO DATA” is displayed in place of a parameter value

The multifunctional display has not received data for the selected parameter for at least 5 seconds.

“NOT SUPPORTED” is displayed in place of a parameter value

The ECU is transmitting a message that it does not support this parameter.

“DATA ERROR” is displayed in place of a parameter value

The ECU is transmitting a message that there is a data error with this parameter. Or FUEL LEVEL has been selected for display, ANALOG INPUT has been set to FUEL LEVEL, but no fuel sensor has been connected to the analog input.

One of the 4-UP quadrants is empty No parameter has been selected for display in this quadrant.

The display is not readable – either very dim or very dark

The LCD contrast may have been over or under adjusted. Press and hold the MENU button for approximately 5 seconds. This will reset the LCD contrast setting to factory default.

3-1SV208 - SV216

OPERATOR’S MANUAL

SECTION 3 OPERATING INSTRUCTIONS

3-2 SV208 - SV216

396056

3

12

5

6

396057

2

N

F8 - 1A

F7 - 20A

F6 - 15A

F5 - 5A

F4 - 1A

F3 - 7,5A

F2 - 10A

F1 - 20A

IDLE

IDLE

3960582

1

396120A

SECTION 3 - OPERATING INSTRUCTIONS

3.1. Starting the engine

Starting: • Pump fuel via feed hand pump on the engine (after

prolonged shutdown of the machine).

• Check that “TOTAL STOP” (6) is off, the parking brake (5) is on and the travel controller (2) is in neutral.

• Turn ON the IDLE engine idling switch (1).

NOTE: With IDLE turned ON, use the switch (2) for engine idling stepping to set idling speed from 800-1000 rpm with the engine heated to 30°C (86°F). The newly selected idling speed will be stored in the ECM memory and remain adjusted for the next engine start.

• Turn on the battery master switch.

WARNINGBefore starting the engine, ensure that no one will be endangered when the engine is start-ed! Failure to comply could result in death or serious injury.

NOTICEAltering of the 850 rpm idling speed set by the manufacturer is not recommended since roller parameters have been adjusted to this speed.

3-3SV208 - SV216

20%FUEL LEVEL

100ENG HRS

28°CCOOL TEMP

0 RPMENG RPM

396313

0

III

396302

OPERATOR’S MANUAL

• Turn the key in the ignition switch to position “l” - the indicator lamps for parking brake, recharging, neutral, drum slip or ATC and engine preheating (depending on ambient temperature) will light up. The ROPS2D indicator lamp will light up briefl y, ac-companied by an acoustic alarm.

NOTE: The indicator lamp for ATC or drum slip limi-tation will light up if the transport speed controller is OFF.

• The display will show the logo and then 4 quad-rants with set parameters.

NOTE: The display has been set by manufacturer. It is possible to switch to single parameter display; refer to section 2.2.

3-4 SV208 - SV216

100

220180

250 J1939°C

°F

8040

100120

396061

0

III


• When the preheating indicator lamp goes off, switch to position “II” to start the engine. Release the key from the “ll” position once the engine has started.

NOTICEDo NOT attempt to start for more than 30 sec-onds. Wait at least 2 minutes before repeating the start attempt.

Repeat the start attempt max. 3 times. Then perform fuel system troubleshooting. Absence of smoke in the exhaust indicates a malfunction in the fuel supply to the engine.

Once started, check recharging function - the indicator lamp must go off.

Do NOT increase engine speed abruptly. Let the engine run for 3 to 5 minutes at idling speed to stabilize pressure in the engine and allow the bearings time to be lubricated. Do NOT let the engine idle for more than10 min-utes as this could lead to engine damage!

Starting will be blocked if:

The roller is not braked.

The controller is not in neutral.

The STOP button is pressed.

The operator is not sitting in the seat.

3-5SV208 - SV216

100220180

250 J1939°C

396303

1

2

F8 - 1A

F7 - 20A

F6 - 15A

F5 - 5A

F4 - 1A

F3 - 7,5A

F2 - 10A

F1 - 20A

IDLE

IDLE

396064

8

OPERATOR’S MANUAL

3.2. Machine travel and reversing

• Turn ON vibration amplitude (1); the indicator lamp (2) will light.

• Turn OFF the IDLE switch and set engine speed to max. 2200 rpm via the throttle control (8).

WARNINGBefore starting to move the machine, give an acoustic signal and wait long enough to give any persons in the vicinity of the machine (including under the machine) time to leave hazard zone!

Before starting to move, check that the area in front and behind the machine is clear and that there are no persons, pets or obstructions present!

Failure to comply could result in death or seri-ous injury.

3-6 SV208 - SV216

3

12

396066

3

3

12

396065

7

53

4


• Turn OFF the speed controller (3), which activates working speed. Set the preselector (4) to a suitable operating speed (1-3). Brake off the roller via the parking brake button (5). Start moving the machine and turn ON vibration via switch (7). Vibration can be deactivated by pressing and releasing the but-ton.

NOTE: You can select operating gear speed 1-3 via the preselector (4) while driving.

• When transport speed (3) is activated, operating speed is deactivated – vibration is blocked.

NOTE:You may switch ON/OFF the transport speed controller (3) while driving.Unless there is enough tractive force while climbing uphill, switch OFF the controller and select gear 3 via the preselector (4).

NOTICEWhen driving uphill, engage gear 3 via the preselector (4) to achieve max tractive (pull-ing) force (climbability) of the roller.

WARNINGBefore driving downhill, turn OFF the trans-port speed controller. Failure to comply could result in death or serious injury.

3-7SV208 - SV216

MAX15%

MAX25%

28245T3

MAX60%

28246T3

OPERATOR’S MANUAL

277014

• When driving in a diffi cult terrain with impaired ad-hesion, turn on the ATC function (optional equip-ment). After leaving the diffi cult terrain, turn off the function.

NOTE: The function can be activated in both modes – working speed and transport speed.

WARNINGRefer to the fi gures for the maximum permis-sible gradient when driving uphill and across the slope.

The values given may be lower depending on traction conditions and the machine instanta-neous weight!


3-8 SV208 - SV216

396306


NOTICEDo NOT load the engine at full capacity until it reaches a temperature of 60°C (140°F).

Do NOT turn OFF the controller at high speed - sudden deceleration (retardation) will occur followed by an impact within the hydraulic system. Turn OFF the controller at low speed or when the machine is stationary!

NOTICEIf the operator stands up from the seat while driving, the speed will slow down until the roller is fully stopped and braked. This takes 4 seconds. After another 4 seconds, the engine shuts down.

To start the engine again, the operator must sit down again, shift the travel controller to neutral, turn ON the parking brake, turn the ignition key to the “0” position and then start the engine. The operator must brake off be-fore starting to move.

If operator sits down again before 4 sec. have elapsed, then the roller will continue driving at a speed selected.

If operator sits down after 4 sec. have elapsed, then the engine begins to shut down. The op-erator can start moving again. To do so, the operator must shift the controller to neutral and then back to its original position.

NOTICEOn rollers equipped with ROPS2D, an indica-tor lamp will come on and an acoustic signal will sound if the roller is driven on a slope with an incline greater than 12°. Vibration will cut off if the roller angle increases to 15°.

3-9SV208 - SV216

100

220180

250 J1939°C

°F

8040

100120

0

396071

3

12

369069

3

12

5

6

396057

2

N

OPERATOR’S MANUAL

3.3. Emergency stop of the machine

• Before starting the engine again, shift the control-ler (2) to the N position and the button (6) in the direction of the arrows. Brake via the parking brake switch (5).

• Press TOTAL STOP (emergency brake) - the en-gine stops and the machine stops moving.

• Turn the ignition key to the “0” position and then start the engine.

WARNINGApply in the event it is not possible to stop the engine via the ignition key or it is not pos-sible to stop the machine by moving the travel controller to neutral. Failure to comply could result in death or serious injury.

NOTICEDo NOT apply the emergency brake during normal operation just to shut off the engine.

3-10 SV208 - SV216

3

12

5

396067

2

N7

F8 - 1A

F7 - 20A

F6 - 15A

F5 - 5A

F4 - 1A

F3 - 7,5A

F2 - 10A

F1 - 20A

IDLE

IDLE

396304


• Turn ON the IDLE switch. Turn OFF the engine by turning the key to the “0” position and remove the key. Close the ignition switch cover.

3.4. Stopping the machine and the engine

• Turn OFF vibration via the switch (7), if turned ON. Stop the machine via the controller (2) and brake with the parking brake (5).

NOTICEIf you wish to stand up from the seat, leave the engine and let the engine run, engage the parking brake.

NOTICEDo NOT stop a hot engine instantly. Allow it to idle for 3 minutes fi rst to let the turbocharger cool down.

3-11SV208 - SV216

OPERATOR’S MANUAL

3.5. Machine parking • Stop the machine and turn OFF the battery master

switch. • Clean the machine to get rid of any coarse dirt. • Conduct an overall inspection of the machine and

repair any defects that occurred during operation. • Check that the tires have suffi cient pressure. • Use chocks to secure the wheels and drum. • Lock the covers of instruments or the cab and door

underneath the operator control stand.

NOTICEAfter removing the key from the ignition switch, wait at least 30 seconds before switch-ing off the battery master switch.

This time delay is necessary to give the ECM time to save data

Shut down the machine on a fl at, paved sur-face. Confi rm there is no potential of natural hazard (landslide, potential fl ooding due to any deluges, etc.) at the location.

3-12 SV208 - SV216

396082

2

13396083

396084

396088


3.6. Raising and lowering the cab and hood

• Open the door (1) and remove the pump lever (2). Levers for raising/lowering (3).

• Pump the hand hydrogenerator to raise/lower the cab or hood.

• Before raising, unlock the cab.

NOTICEOn machines with a canopy with ROPS, be-fore raising the operator control stand, fold down the backrest and armrests.

3-13SV208 - SV216

oI

A ABB

1

32

396087

A

12

396089

396085

12

2

1

A

396090

OPERATOR’S MANUAL

1. Cab

2. Hood • Lever up - lifting • Lever down - lowering

Electrohydraulic control (option) • Connect the wiring by turning on the battery master

switch (1). Press the button (2) to position A to lift the cab or button (3) to position A to lift the hood. Press the buttons to position B for lowering.

NOTE: If the unit is not operational or the battery is discharged, raise/lower the cab or hood by pump-ing on the hand hydrogenerator with the distributors adjusted as seen hereinafter. The distributors are lo-cated underneath the cab, inside the frame, on the left-hand side.

Cab • For manual lifting, plug the slide (1) on distributor

(A) and secure with a retaining pin (2). Before low-ering, release the retaining pin.

• For manual lowering, plug the slide (1) on the other side of distributor (A) and secure with a retaining pin (2).

3-14 SV208 - SV216

1

2B

396091

B2

1396092


Hood • For manual lifting, plug the slide (1) on the distribu-

tor (B) and secure with a retaining pin (2). Before lowering, release the retaining pin.

• For manual lowering, plug the slide (1) on the other side of distributor (B) and secure with a retaining pin (2).

NOTE: Remember to release the retaining pin before lowering.

WARNINGOnce lowered, bolt the operator control stand (cab)! Failure to comply could result in death or serious injury.

3-15SV208 - SV216

396094

III I0

II

396073

III I 0

II

369074

I.0II. III.

396075

OPERATOR’S MANUAL

3.7. Blade • Unlock the blade on both sides.

• The control has four positions:0 position home positionPosition I blade downPosition II blade up Position III blade in fl oating position

• Drop the blade to the ground by moving the con-troller to position III (fl oating position)

or via the pedal.

3-16 SV208 - SV216

2 1

396076

III I0

II

396077

III I0

II

396078

21

396079


• Return the controller (pedal) to position 0 and start moving the machine.

• You can lower the blade by moving the controller (pedal) to I.

• Find the aligned position of the fi xed indicator (1) and the mobile indicator (2). This is the home posi-tion of the blade.

• Read off the amount of lowering by judging the position of the mobile indicator (2) in relation to the fi xed indicator (1). Shifting by one gap (from one diagonal to the second one) shifts the blade by 50 mm (approx. 2 in).

3-17SV208 - SV216

396080

12

396081

OPERATOR’S MANUAL

• The fl oating blade can be used when bulldozing a material on a paved area. The fl oating position can also be applied when spreading and releveling the material being spread. The blade will skim on removable skids.

• When work with blade is completed, secure it in its upper position with the help securing tie rods (1) and pivots (2) on both sides.

NOTE: The blade edges can be removed and can be rotated 180° when they have become worn.

WARNINGDo NOT make any adjustments to the scrap-ers or perform any work on the blade unless the blade is lowered to the ground and the en-gine is off – or – unless the blade is secured with both locking tie rods. Failure to comply could result in death or serious injury.

NOTICEDo not operate the blade if it is locked.

Risk of blade damage if only one securing tie rod is attached.

3-18 SV208 - SV216

396344

4-322839


3.8. Filling tires with waterThis is used to lower the machine's center of gravity. An advantage is that the solution in the tires does not in-crease the axle load.The inner space of the tire is fi lled with a solution of water, slaked lime (calcium hydroxide) and anhydrous calcium chloride CaCl2 or magnesium chloride MgCl2. The mixing ratios for individual temperature per tire are given in the table.

Freezing point Water Calcium chloride CaCl2

Calcium hydroxide Added weight

(°C) [°F] (l) [US gal] (kg) [lb] (kg) [lb] (kg) [lb]

-18 [0] 160 [42.2] 42.3 [93.25] 0.7 [1.54] 203 [447.5]

-25 [13] 160 [42.2] 49.2 [109.1] 0.8 [1.6] 210 [463]

-30 [-22] 160 [42.2] 55 [121.25] 0.9 [1.8] 216 [476.2]

A fi ller neck can be ordered as a spare part, with part number 4-322839.

Filling procedure: • Move the machine to a fi rm surface. The fi lling

valves should be in the extreme upper position. Secure the drum with chocks on both sides.

• Unscrew the removable valve insert and screw on the fi ller neck.

3.8.1. Filling tires with water for SV208 and SV210

3.8.2. Filling tires with water for SV212 and SV216

Freezing point Water Calcium chloride CaCl2

Calcium hydroxide Added weight

(°C) [°F] (l) [US gal] (kg) [lb] (kg) [lb] (kg) [lb]

-18 [0] 458 [121] 120 [365] 2 [4.4] 580 [1280]

-25 [-13] 458 [121] 141 [312] 2.2 [4.9] 600 [1323]

-30 [-22] 458 [121] 155.5 [343] 2.5 [5.5] 617 [1360]

3-19SV208 - SV216

396345

396346

OPERATOR’S MANUAL

Draining procedure: • Move the machine to a fi rm surface. The fi lling

valves should be in the extreme lower position (1). Secure the drum with chocks on both sides.

• Unscrew the removable valve insert and let the so-lution fl ow out.

• As soon as the solution does not fl ow out due to a decrease in pressure, screw on the fi ller neck and infl ate the tire to a pressure of - 150 kPa (21.7 PSI) for SV208 and SV210 - 160 kPa (23.3 PSI) for SV212 and SV2160

• After the tire has been infl ated, remove the fi ller neck and screw the valve insert back on.

• Mount the hose from the fi lling equipment (a tank located above, pump, etc.) on the fi ller neck and fi ll the tires with the solution.

• During the fi lling, air escapes from the tire through the side opening on the fi ller neck. The tire is suffi -ciently fi lled (at 75%) when the solution starts fl ow-ing out through the opening.

• Unscrew the fi ller neck, screw the valve insert back on, and infl ate the tire to a pressure of - 150 kPa (21.7 PSI) for SV208 and SV210 - 160 kPa (23.3 PSI) for SV212 and SV216

WARNINGProtect your eyes with safety glasses (face shield) and your hands with rubber gloves!

Add anhydrous calcium chloride CaCl2 to wa-ter; never vice versa! Failure to comply could result in death or serious injury.

NOTICEWash away spilled solution with clean water.

Solution must never come into contact with metal parts or wiring.

WARNINGThe solution can spurt out after unscrewing the valve insert. Failure to comply could re-sult in death or serious injury.

3-20 SV208 - SV216

3 3

2 21 1

396341


3.9. Roller transportation • The roller must be transported on a vehicle on pub-

lic roads (Towing the machine instead of transport-ing it is not permitted).

• Outside public roads, the roller can move on its own.

WARNINGWhen moving at the work site, observe all ap-plicable safety precautions. Failure to comply could result in death or serious injury.

NOTICEYou must be well acquainted with the safety regulations and laws that are used in each area you work in. Make sure that your truck and roller are equipped with the correct safety equipment.

• The transport carrier must be braked and mechani-cally locked against any undesired movement with wheel chocks (3) during loading and unloading!

• The person guiding the machine must communi-cate with the operator by using requisite communi-cation signals – refer to section 1.6 – and must stay at one point beyond reach of the machine. At the same time, he/she must be within the operator's fi eld of vision (in visual contact) over the entire pe-riod of moving the machine onto a transport carrier and down from the carrier.

• The drums must be secured using wheel chocks (2).

• When moving onto a transport carrier and mov-ing down from the carrier, all persons other than the machine operator must move away far enough away to be out of harm's way should the machine fall down.

• During transport, the machine must be fi xed to the transport carrier with tie offs (1) in rigging points!

• Rigging points are the front and rear rigging holes in drum frames.

• No one may be present on the machine, at the op-erator control stand or on the transport carrier dur-ing machine transport!

Securing a transported machine.

3-21SV208 - SV216

OPERATOR’S MANUAL

3.10. Machine loading • Use loading ramps or crane to load the machine

onto the transport carrier. • When loading with a crane, the roller is fi tted with

lifting lugs - refer to the fi gure showing the lifting method.

• When lifting the roller, the machine’s joint must be secured against turning.

3.10.1. Machine loading diagram (SV208)


(22 050 lb)

274050

(24 582 lb)

275001

3-22 SV208 - SV216

396098

3

1

4

2

282250

288050


Securing the joint: • Fold down the arm (3), turn the cotters (chocks)

(4), insert the pins (1, 2) and lock with retaining pin.

NOTE: The chocks are optional.

NOTICEOnce loading is complete, return the safety arm and cotters to their initial position.

Use corresponding and undamaged rigging of suffi cient load capacity.

To sling, use only the lifting lugs on the ma-chine designed for that purpose.

Only a trained slinger may carry out the sling-ing work.

WARNINGDo NOT enter the area under the lifted load! Failure to comply could result in death or seri-ous injury.



3-23SV208 - SV216

OPERATOR’S MANUAL

3.11. Machine towingNOTE: These are general requirements for safe towing of a damaged machine under normal conditions. Consult with your dealer regarding any and all other situations that may occur while towing the machine.

WARNINGA sunk machine can be towed for a short distance if the engine is running and the travel drive and steering are operational. The operator on a towed machine must steer the machine in the direction of towing.

Unless the engine works, there is a fault in the hydraulic system or the travel pump is malfunctioning, you must realease the parking brake and short circuit the hydraulic circuit.

No person may stay on the machine, while it is being towed!

When the brakes are released and the hydraulic circuit for the travel is short circuited, all of the brakes are disabled!

Before releasing parking brake, secure the machine with wheel chocks!

Do NOT touch hot parts of the machine. Risk of burning!

To tow, use unbroken tow ropes or tow bar of suffi cient loading capacity – 1.5 times higher than the weight of towed machine. Use of chains to tow the machine is prohibited.

The max. permissible defl ection is 30° away from the forward direction of towing!

The towing machine must have suffi cient tractive force (power), weight and brake power!

When towing downhill, use a rope to attach another towing machine to the rear part of the towed machine to prevent its uncontrolled motion!

Failure to comply could result in death or serious injury.

NOTICEDo NOT start the engine while the machine is being towed!

Do NOT tow the machine for a distance over 300 m (0.19 mile).

The max. speed limit while towing the machine is 2 km/h (1.2 mph)!

Due to leakage, the pressure in the brakes may drop during the course of towing.

Regularly check that the machine brakes do not become hot while towing the machine.

3-24 SV208 - SV216

21

396107

396106

396108B

1

2

396109

3

2


Rear towing attachment.

Braking off: • Disconnect the hose (1) in the quick coupling (2).

• The machine is equipped with the following for tow-ing: two eyes (1) on the drum frames plus a Front towing attachment (2) (option).

• Detach the hose (3) in the clamp and connect with the quick coupling (2).

NOTICEThe machine must be attached with both lugs when towed!

Use of the machine to haul towed units (e.g. tankers, compressors, dwelling cells, etc.) is forbidden.

3-25SV208 - SV216

396084

396110

0

I

396305

OPERATOR’S MANUAL

• Short the travel hydraulic circuit by loosening the center parts of the two multipurpose valves by 3 turns counterclockwise. Wrench, 27 mm, (11/16 in)

• Pump with the hand hydrogenerator.

• With the ignition key turned ON, watch until the brake indicator lamp goes OFF. The roller is now braked off.

Restoring to the original state • Screw back the multipurpose valves on the travel

hydrogenerator. • Disconnect the hose (3) at the quick coupling (2). • Reconnect the hose (1) with the pressure fi lter

quick coupling (2). • Attach the hose (3) in the clamp. • Put hand hydrogenerator lever into the holder un-

derneath the operator control stand.

WARNINGOnce towing is completed, secure the wheels and drum with chocks (cotters) and restore to the original state.


3-26 SV208 - SV216


3.12. Machine operation during its running-in period

When putting a new machine into operation, the ma-chine should not be run at full power for the fi rst 50 hours (driving uphill with vibration).

NOTICEBeware of the possibility of reduced brake ef-fi ciency and longer stopping distance during the running-in period for new machines or af-ter overhaul!

3-27SV208 - SV216

OPERATOR’S MANUAL

3.13. Operating the machine at low temperatures

Compacting during winter season depends on the content of fi ne particles and water in the soil being compacted. As the temperature drops below the freez-ing point, the soil becomes more solid and harder to compact.At temperatures below 0°C (32°F), it is possible to compact only dry soils (and stony, loose materials), or carry out rapid compaction of non-frozen materials (before soil gets frozen).

Preparation for work at low temperatures: • Check concentration of the engine coolant. • Replace the engine oil with one recommended for

the given range of low ambient temperatures. • Use hydraulic oil of corresponding cinematic vis-

cosity. • Replace the drum transmission fl uid with one rec-

ommended for the given operating temperature range of the transmission.

• Use winter fuel. • Check that the batteries are recharged.

NOTE: Warm up the batteries to approx. 20°C (68°F) (removing the batteries and storing them in a warm room) to lower the limit temperature for starting by 4 to 5°C (7 to 8.75°F).

NOTICEThe minimum engine coolant temperature is 60°C (140°F). The maximum temperature is 100°C (212°F).

NOTICEThe machine may only be used at its full ca-pacity after fl uid has been heated to its op-erating temperature (radiator can be partially covered).

NOTICEWhen using HV 100 oil in the hydraulic sys-tem, NEVER start the machine at ambient temperatures below +2°C (36°F).

If the machine will be operated for one month or more at ambient temperatures below -8°C (18°F), replace the oil in the hydraulic system with oil of viscosity class HV 46.

At temperatures below -13°C (9°F), use oil of viscosity class HV 32.

It is impossible to start the machine below -23°C (-9°F) without preheating of the fi lling fl uids.

3-28 SV208 - SV216

396112


3.14. Operating the machine at high temperatures and high humidity levels

The higher the air temperature and humidity, the lower the engine performance. Both factors reducing perfor-mance are dependent on each other:

- With every 10°C (17.5°F) of temperature in-crease, power drops by up to 4% (at constant humidity)

- With every 10% of increased relative humidity, power drops by up to 2% (at constant tempera-ture).

Machine cooling is improved by moving hot air away from the engine compartment by removing the fender shields from the hood.

NOTE: For oil of viscosity class HV 46, the max. per-missible oil temperature is 80°C (144°F). For HV 32 oil, the max permissible oil temperature is 70°C (158°F). In an environment where hydraulic oil circulates at a constant temperature of about 90°C (194°F), we rec-ommend having the hydraulic oil replaced with oil that is denser by one class and with HV 100 kinematic vis-cosity.

3-29SV208 - SV216

OPERATOR’S MANUAL

3.15. Operating the machine at high altitudes

At higher altitudes, engine power drops due to re-duced atmospheric pressure and the specifi c weight of the intake air.If the engine has black smoke at high altitudes (over 1500 m/4921 ft), contact the engine manufacturer’s service center, which will make adjustments to the fuel injection pump for these operating conditions.

3.16. Operating the machine in an extremely dusty environment

3.17. Operating with vibration on compacted and hard materials

When operating the machine with vibration on hard materials (e.g. stony loose material), or with high level of base material compacting, there can be even loss of contact between the drum and the material compact-ed (so called vibro-stroke). This state can be detected through increased vibration transfer to the machine frame and the operator control stand. Partial elimina-tion of this is possible by increasing travel speed or changing machine vibration parameters (with the use of lower amplitude).If it is necessary to operate the machine under con-ditions in which the operator could be exposed to increased vibrations, then the machine operator is obligated to adjust work procedures to prevent impair-ment of operator health.

NOTICEEngine power is affected by the environment in which the machine is operated.

The machine may be used up to a maximum altitude of 3658 m (12,000 ft).

WARNINGProlonged work in vibro-stroke mode is pro-hibited! In extreme cases, this could cause machine damage or negatively impact opera-tor health!

Failure to comply could result in death or serious injury.

NOTICEWhen working in an extremely dusty environ-ment, reduce the air fi lter element cleaning and replacement intervals, the cab dust fi lter replacement intervals and the radiator clean-ing intervals.

The recommended cleaning interval is once a week.

3-30 SV208 - SV216


Notes

4-1SV208 - SV216 4-1SV208 - SV216

OPERATOR'S MANUAL

SECTION 4 LUBRICATION/MAINTENANCE

4-2 SV208 - SV2164-2 SV208 - SV216

2412

40

40104

122F C

50

40

30

3086

22

20

20

10

10

32

50

68

0

4

14

oo

15W

-40

10W

-30

5W

-30

400150

SECTION 4 - LUBRICATION/MAINTENANCE

4.1.1. Engine oil

Engine oil has been specifi ed as per its performance classifi cation and viscosity classifi cation.

Performance classifi cation under

AMERICAN PETROLEUM INSTITUTE (API)

Viscosity classifi cationThe ambient temperature and type of operations at the site of machine use are decisive in determining the SOCIETY OF AUTOMOTIVE ENGINEERS (SAE) viscosity class.Recommended oils:Case Akcela No. 1, 15W-40 Engine Oil:SAE 15W40: All seasonsSAE 10W30: WinterSAE 5W30: ArcticAPI CI-4 oil is recommendedYear-round: SAE 15W-40, refer to the viscosity dia-gram.

• Exceeding the low temperature limit will not cause engine damage, but may cause some starting dif-fi culties.

• It is convenient to use universal multi-range oils to avoid the need to change oil due to ambient tem-perature.

• It is possible to use a synthetic engine oil if the performance and viscosity classifi cations of the oil correspond to the recommended mineral oils.

• The oil change intervals used must be the same as those for mineral oils.

• To make starting at temperatures below 0°C (32°F) easier, the engine manufacturer recommends SAE 10W-30 oil.

Viscosity diagram

4.1. Fluid/lubricant specifi cations

NOTICEDo not exceed the upper temperature limit for a prolonged period of time as this will reduce the capabilities of the oil.

When using oil API CG-4/SH, the oil change in-terval must be reduced by half, i.e. 125 hours.

4-3SV208 - SV216 4-3SV208 - SV216

OPERATOR'S MANUAL

4.1.2. Fuel

WARNINGNever mix diesel with gasoline or alcohol. These mixtures may cause an explosion! Failure to comply could result in death or se-rious injury.

NOTICECheck with your fuel supplier for the correct cold weather fuel.

Use fuel that complies with the ASTM (American Soci-ety for Testing and Materials) D975 standard: • Grade no. 2 fuel

Fuel viscosity must be over 1.3 cST at 40°C (104°F) to ensure proper liquidity characteristics and proper lubrication of fuel system components.

NOTICEBiodiesel fuel blends are approved for your engine only if they comply with EN14214 specifi cation standards or ASTM D6751.

NOTICEThe biodiesel fuel must comply with the fuel specifi cation indicated above.

General specifi cation - biodiesel fuelFatty Acid Methyl Ester (FAME) biodiesel, referred to as biodiesel fuel in the following section, is a family of fuels derived from vegetable oils treated with methyl esters.

NOTICEIt is imperative that you check with your CASE dealer to fi nd out which blend is approved for your engine. Be aware that use of biodiesel fuel that does not comply with the standards mentioned above could lead to severe dam-age to the engine and fuel system of your ma-chine. The use of fuels that are not approved may void CASE warranty coverage.

Biodiesel fuel usage conditions

NOTICEDO NOT modify the engine and/or injec-tion pump settings to recover the reduced performance.

The reduced power must be accepted if using any bio-diesel fuel blend.Some modifi cation may be required to allow your en-gine to run on biodiesel fuel. Consult your dealer for complete information on these modifi cations.Biodiesel fuel has a higher cloud point than diesel fuel.

NOTICEThe use of high biodiesel fuel blends are not recommended in cold weather conditions.

Biodiesel fuel must be purchased from a trusted sup-plier that understands the product and maintains good fuel quality. Biodiesel fuel must be preblended by the supplier. Mixing biodiesel fuels on-site could result in an incorrect mixture that could lead to problems with both the engine and the fuel system.Engine performance is affected by the use of biodiesel fuel. There may be up to 12% reduction in power or torque depending on the blend used.

4-4 SV208 - SV2164-4 SV208 - SV216

2158


NOTICEMachines must not be stored for more than 3 months with biodiesel fuel blends in the fuel system.

With biodiesel fuels, it may be necessary to change the engine oil, engine oil fi lter and fuel fi lter elements more frequently than with diesel fuels. Biodiesel fuel can remove rust and particles from the inside of on-site fuel storage tanks that would normally adhere to the sides of the tank. Like particle deposits that commonly occur with diesel fuel, these particles can become trapped by the machine fuel fi lters, causing blockage and shortening fi lter life. This is more likely to happen in cold weather. Consult your CASE dealer for information on cold weather operation and proper maintenance intervals when using any biodiesel fuel blend.When handling biodiesel fuel, be careful not to intro-duce water into the fuel supply. Biodiesel fuel attracts moisture from the atmosphere.Keep fuel tanks as full as possible to limit the amount of air and water vapor. It may be necessary to drain the fuel fi lter water trap more frequently.Potential oxidation and stability could be a problem with the fuel stored in the machine.

If longer storage periods are necessary, the engine must run on pure diesel fuel for a minimum of 20 hours to fl ush the biodiesel fuel out of the fuel system prior to storage.

NOTICEBiodiesel fuel must not be stored in on-site storage tanks for more than three months.

4.1.4. Hydraulic oil

Use only the following quality hydraulic oil of the cor-rect performance class for the machine’s hydraulic system:Case Akcela Hy-Tran Ultra

Synthetic hydraulic oilIt is possible to fi ll the hydraulic system with synthetic oil for which any leakage will be completely biode-graded via microorganisms found in water and soil

NOTICEAlways consult with the oil manufacturer or dealer before switching from mineral oil to synthetic oil or mixing oils of different brands!

2152

4.1.3. Coolant

NOTICEDo NOT use coolant with an antifreeze con-centration greater than 50% (point of conge-lation is -36°C [-34°F], boiling point is 110°C [228°F]) unless absolutely required.

NEVER use an antifreeze concentration over 68%!

We do NOT recommend the blending of an-tifreeze agents. Blending various types of coolant may cause loss of anticorrosion properties.

Always check the antifreeze concentration of the coolant with a refractometer before the winter season starts.

WARNINGHazardous nitroamines will form when a ni-tride-based antifreeze is mixed with an amine-based agent. Failure to comply could result in death or serious injury.

Use antifreeze in all seasons to protect the cooling system from corrosion and all risk of freezing.For areas where ambient temperature is over -36°C (-32.8°F), use a blend of 50% ethylene-glycol based antifreeze.For areas where the temperature is below -36°C (-32.8°F), it is advisable to use a blend of 40% water and 60% antifreeze.

Any spillage of biodiesel fuel must be cleaned up im-mediately before it can cause damage to the environ-ment and the paint fi nish of the machine.Before using biodiesel fuel blends, consult your dealer to receive full information about the blend approved for your machine and any detailed conditions of its us-age.

NOTICEBe aware that not fulfi lling the requirements and conditions of biodiesel fuel usage will void your machine’s CASE warranty coverage.

4-5SV208 - SV216 4-5SV208 - SV216

2186

0787

2260

OPERATOR'S MANUAL

2152

4.1.8. Vibrator cooling mixture (only for SV212 and SV216)

Mixture:55 l (14.6 US gal) of water17 kg (37.5 lb) of calcium chloride - CaCl20.26 kg (0.57 lb) of slaked lime (calcium hydroxide) - Ca(OH)2

4.1.5. Transmission fl uid

Use high-quality fl uid corresponding to Case Akcela 135H EP Gear Lube 80W-90 to lubricate the transmis-sions, pumps and drum reducers. Use extreme pressure type fl uid API-GL5 category SAE 80W-90 EP for outdoor temperature range -10°C-35°C (14°F-95°F).

4.1.6. Lube grease

Use plastic lubricant with lithium content to lubricate the machine: CASE Akcela Extreme pressure grease moly

4.1.7. Washer fl uid

Use water (up to 0°C [32°F]) and motor vehicle glass washer fl uid when fi lling the washer fl uid reservoir.

NOTICEThe operating temperature of the fl uid must not exceed 85°C-90°C (185°F-194°F)

NOTICEFill with a winter-rated motor vehicle glass washer fl uid when temperatures are below 0°C (32°F).

4-6 SV208 - SV2164-6 SV208 - SV216

2412

2587

2412

2260

sta04

595425

sta04


4.2. Fluids and lubricants

Part Fluid / lubricant type Fluid / lubricant

quantity

l (US gal)Icon

Engine Engine oil as per section 4.1.1. 7.0 l (1.85 US gal)

Fuel tank Diesel as per section 4.1.2. 275 l (72.5 US gal)

Hydrostatic system Hydraulic oil as per section 4.1.4. 73 l (19.3 US gal)

Drum transmission Transmission fl uid as per section 4.1.5.

2.5 l (0.66 US gal) (D)

2.8 l (0.74 US gal) (HT)

Axle transmissions Transmission fl uid as per section 4.1.5. 2x2.5 l (2x0.66 US gal)

Hinge bearings - steering joint & steering cylinders Plastic grease, refer to section 4.1.6. As required

Engine cooling system Year round antifreeze as per section 4.1.3. 24 l (6.3 US gal)

Vibratory drum Engine oil the same as for the engine 6.7 l (1.77 US gal)

Battery Distilled water As required

Washers Water and antifreeze agent at ratio required by outdoor temperature 2.75 l (0.72 US gal)

Tires Air or liquid, refer to Operator's Manual, section 3.8.1.

4.2.1. Fluids and lubricants (SV 208)

4-7SV208 - SV216 4-7SV208 - SV216

2412

2587

2412

2260

sta04

595425

sta04

OPERATOR'S MANUAL


quantity

l (US gal)Icon

Engine Engine oil as per section 4.1.1. 7.0 l (1.85 US gal)

Fuel tank Diesel as per section 4.1.2. 275 l (72.5 US gal)

Hydrostatic system Hydraulic oil as per section 4.1.4. 73 l (19.3 US gal)

Drum transmission Transmission fl uid as per section 4.1.5.

2.5 l (0.66 US gal) (D)

2.8 l (0.74 US gal) (HT)

Axle transmissions Transmission fl uid as per section 4.1.5. 2x2.5 l (2x0.66 US gal)

Hinge bearings - steering joint & steering cylinders Plastic grease, refer to section 4.1.6. As required

Engine cooling system Year round antifreeze as per section 4.1.3. 24 l (6.3 US gal)

Vibratory drum Engine oil the same as for the engine 6.7 l (1.77 US gal)


Washers Water and antifreeze agent at ratio required by outdoor temperature 2.75 l (0.72 US gal)

Tires Air or liquid, refer to Operator's Manual, section 3.8.1.


4-8 SV208 - SV2164-8 SV208 - SV216

2412

2158

2587

2186

2186

2152

2152

2412

0787



quantity

l (US gal)Icon

Engine Engine oil specifi ed in section 4.1.1. 11 l (2.9 US gal)

Fuel tank Diesel specifi ed in section 4.1.2. 410 l (108.3 US gal)

Hydrostatic system Hydraulic oil specifi ed in section 4.1.4. 90 l (23.8 US gal)

Drum transmission Transmission fl uid specifi ed in section 4.1.5.

4.8 l (1.27 US gal) (HT)

Axle transmission Transmission fl uid specifi ed in section 4.1.5.

2x2.8 l (2x0.7 US gal)

Joint bearings - joint and steer-ing cylinder Plastic grease specifi ed in section 4.1.6. As required

Engine cooling system - cool-ant

Year-round - antifreeze specifi ed in sec-tion 4.1.3. for temperatures down to -25 °C (-13 °F)

32 l (8.45 US gal)

Vibrator box Engine oil specifi ed in section 4.1.1. 8 l (2.1 US gal)


Windshield washers Water and antifreeze - ratio based on out-door temperature

2.75 l (0.72 US gal)

Tires Air or liquid - see Operator's Manual sec-tion 3.8.2.

Vibrator cooling mixture Vibrator cooling mixture specifi ed in sec-tion 4.1.8. 60 l (15.85 US gal)


4-9SV208 - SV216 4-9SV208 - SV216

2412

2158

0787

2152

2152

2412

2587

2186

2186

OPERATOR'S MANUAL


quantity

l (US gal)Icon

Engine Engine oil specifi ed in section 4.1.1. 11 l (2.9 US gal)

Fuel tank Diesel specifi ed in section 4.1.2. 410 l (108.3 US gal)

Hydrostatic system Hydraulic oil specifi ed in section 4.1.4. 90 l (23.8 US gal)

Drum transmission Transmission fl uid specifi ed in section 4.1.5. 5.1 l (1.35 US gal) HT

Axle transmission Transmission fl uid specifi ed in section 4.1.5. 2x2.8 l (2x0.7 US gal)

Joint bearings - joint and steering cylinder Plastic grease specifi ed in section 4.1.6. As required

Engine cooling system - coolant

Year-round - antifreeze specifi ed in section 4.1.3. for temperatures down to -25 °C (-13 °F)

32 l (8.45 US gal)

Vibrator cooling mixture Vibrator cooling mixture specifi ed in section 4.1.8. 80 l (21.1 US gal)

Vibratory drum Engine oil, see under Engine 8 l (2.1 US gal)


Windshield washers Water and antifreeze - ratio based on out-door temperature

2.75 l (0.72 US gal)

Tires Air or liquid - see Operator's Manual section 3.8.2.


4-10 SV208 - SV2164-10 SV208 - SV216


4.3. Lubrication and maintenance chart

After 20 hours of operation (daily)

4.5.3. Check engine oil level

4.5.4. Check engine coolant level

4.5.5. Check hydraulic tank oil level

4.5.6. Check crankcase ventilation

4.5.7. Check fan and engine belt condition

4.5.8. Check the air fi lter vacuum valve

4.5.9. Check the alarm and control devices

After 100 hours of operation (weekly)

4.5.10. Check tire pressure

After 250 hours of operation (3 months)

4.5.11. Change engine oil (for SV208 and SV210 only)

4.5.12. Check engine intake pipes

4.5.13. Inspect the battery

4.5.14. Machine lubrication

4.5.15. Check vibrator oil level

4.5.16. Check travel transmission fl uid levels

4.5.17. Inspect the pad foot segments

4.5.18. Check fan and engine belt condition (for SV212 and SV216 only)

4.5.19. Check radiator/coolers (for SV212 and SV216 only)

4.5.20. Check the air fi lter sensor (for SV212 and SV216 only)


4.5.21. Replace fuel fi lter

4.5.22. Check the engine coolant level

4.5.23. Checking that wheel bolts are tightened


4-11SV208 - SV216 4-11SV208 - SV216

OPERATOR'S MANUAL

After 1000 hours of operation (1 year)

4.5.25. Inspect the engine belt (for SV208 and SV210)


4.5.27. Change travel transmission fl uid *

4.5.28. Check the damping system

After 2000 hours of operation (2 years)

4.5.29. Check and adjust valve clearance (**for SV208 and SV210, ***for SV212 and 216)

4.5.30. Change vibrator oil level

4.5.31. Change hydraulic oil and replace fi lter

4.5.32. Raise and lower the cab and hood; clean the suction strainer

4.5.33. Change coolant

Maintenance as required

4.5.34. Replace air fi lter elements

4.5.35. Clean fuel fi lter water separator

4.5.36. Clean the radiator

4.5.37. Clean the cab ventilation fi lter

4.5.38. Bleed the fuel system

4.5.39. Clean the machine

4.5.40. Adjust the scrapers

4.5.41. Check vibrator cooling mixture (for SV212 and SV216 only)

4.5.42. Check bolted connections

* First after 100 hours

** First after 250 hours - contact CUMMINS service

*** First after 5000 hours

4-12 SV208 - SV2164-12 SV208 - SV216


4.4. Lubrication plan

Case Akcela No. 1, 15W-40 Engine Oil, API CI-4

Case Akcela Hy-Tran Ultra

Case Akcela Extreme pressure grease moly

Case Akcela 135H EP Gear Lube 80W-90, API-GL5

2000

1000

250

20

LUBRICATION PLANCONTROL

LUBRICATE

EXCHANGE

Engine oil:

Hydraulic oil:

Grease:

Transmission oil:

396072en

4-13SV208 - SV216 4-13SV208 - SV216

850ENG RPM

100ENG HRS

28°CCOOL TEMP

1 barOIL PRESS

396013B

OPERATOR'S MANUAL

Perform lubrication and maintenance at regularly re-peated intervals as per the daily reading on the coun-ter of hours actually worked.

4.5. Lubrication and maintenance operations

Removed or loose bolts, plugs, threaded joints of the hydraulics, etc. must be tightened to the torque speci-fi ed in the tables in section 4.5.42., unless a different value is given with the relevant operation.

Following the fi rst 100 hours of new machine operation (after major overhaul), perform the procedure specifi ed under: 4.5.27. Change travel transmission fl uid

4.5.1. Check SV208 and SV210 only

Following the fi rst 250 hours of new machine operation (after major overhaul), perform the following: Adjust engine valves - call CUMMINS service; refer to the Engine Operation and Maintenance Manual

4.5.2. Check SV212 and SV216 only

Following the fi rst 5000 hours of new machine operation (after major overhaul), perform the procedure specifi ed under: 4.5.29. Check and adjust valve clearance

WARNINGPerform maintenance with the machine posi-tioned on a fl at, paved surface and secured against any self-motion, always with the en-gine OFF, the ignition key removed and with the wiring disconnected (unless otherwise required). Failure to comply could result in death or serious injury.

NOTICEThis manual includes only the basic informa-tion about the engine. Other information is given in the “Cummins Engine Operation and Maintenance Manual”, which is part of docu-mentation supplied with the machine.

4-14 SV208 - SV2164-14 SV208 - SV216

396203A

396203B

396222


After 20 hours of operation (daily)

4.5.3. Check engine oil level

• Shut off the engine and wait approx. 5 minutes to give the oil time to fl ow to the oil sump.

• Pull out the oil dipstick, wipe it, put it back and pull it out again to read the oil level.

• Make sure the level is between the marks stamped on the dipstick. The bottom L (Low) mark indicates the lowest permissible oil level and the upper mark H (High) indicates the highest level.

• Use the fi ller neck to refi ll oil.

NOTICEThe quantity of oil between the marks on the dipstick equals 1.5 liters (1.6 US quarts).

Use the same type of oil when refi lling (see section 4.1.1.).

NOTICENEVER run the engine unless it has the cor-rect level of engine oil.

4-15SV208 - SV216 4-15SV208 - SV216

396205A

1

MINMAX

MAX

MIN

STOP

396207A

OPERATOR'S MANUAL


Check the coolant level with the engine at a standstill and cooled to below 50°C (120°F). Use the fi ller neck (1) to refi ll.

4.5.5. Check hydraulic tank oil level

• Check and maintain the level. An indicator lamp will indicate any oil loss below STOP (engine stops).

NOTE: You can restart the engine only after oil is re-plenished. Fill up with the same type of oil via the fi ll-ing device. Refer to the section on changing oil.

NOTICEThe level must not drop below the level indi-cator sight glass.

Top up coolant made up of water and anti-freeze agents of the identical base.

Do NOT pour additives into the engine cool-ant to eliminate cooling system leaks!

Do NOT refi ll cold coolant while the engine is hot. Let the coolant temperature cool down below 50°C (120°F). Otherwise, there is risk of engine casting damage.

WARNINGDo not open the expansion cap until en-gine coolant temperature drops below 50°C (120°F). If the fi ller plug is removed at a high-er temperature, there is risk of vapor coolant scalding due to the internal overpressure ef-fect. Failure to comply could result in death or serious injury.

4-16 SV208 - SV2164-16 SV208 - SV216

396210

396211A

396212A


4.5.6. Check crankcase ventilation

• Check crankcase ventilation to determine whether it is contaminated with deposits or – during the win-ter season – frozen with ice.

NOTE: When operating the machine at temperatures below 0°C (32°F), check at shorter intervals.

4.5.7. Check fan and engine belt condition

• Visually inspect the fan. If damaged (e.g. missing parts of material, cracks, shape changes, etc.), re-place the fan.

• Visually inspect the belt. Small cracks are not a de-fect. If the belt has any smooth, bright fl ats (faces, small surfaces), the belt edges are frayed or parts of the material are torn away, then the belt must be replaced.

4-17SV208 - SV216 4-17SV208 - SV216

TOP

396213

Max.Max.

3

1

28034

32

1

OPERATOR'S MANUAL

4.5.8. Check the air fi lter vacuum valve

NOTE: Any dust trapped in the dust fi lter will auto-matically be emptied while the machine is running. We recommend that you clean the outlet slit from time to time. Press to remove any trapped dust.

• If the machine is equipped with an air precleaner (option), check this. Clean the bowl of the pre-cleaner (1) if the dirt deposits reach up to the mark after the nut (2) and the cover (3) are removed.

NOTICEDo NOT operate the machine if the dust valve is damaged.

4-18 SV208 - SV2164-18 SV208 - SV216

100220180

250 J1939

F8 - 1A

F7 - 20A

F6 - 15A

F5 - 5A

F4 - 1A

F3 - 7,5A

F2 - 10A

F1 - 20A

°C

IDLE

IDLE

396307

3

12

396308


4.5.9. Inspect alarm and control devices

• Turn ON the switches. Test to ensure that the horn, lights and direction indicators are working. Turn the ignition key to position I and check the indicator lamps for parking brake, neutral and recharging. The ROPS2D indicator lamp will light up briefl y, ac-companied by an acoustic alarm.

• Start the engine, press TOTAL STOP - engine stall-ing must occur and the indicator lamps must come on.

NOTICEIf the ROPS2D indicator lamp continues to fl icker, perform troubleshooting.

4-19SV208 - SV216 4-19SV208 - SV216

396093C

282n085t2

OPERATOR'S MANUAL

After 100 hours of operation (weekly)

4.5.10. Check tire pressure

SV208 • Check the pressure when the tires are cold. Main-

tain tire pressure at 150 kPa (21.7 PSI)

SV210, SV212 and SV216

• Check the pressure in cold tires, by air pressure meter.

• Keep the tire pressure at - 150 kPa (21.7 PSI) for SV210 - 160 kPa (23.2 PSI).for SV212 and SV216

NOTICERotate tires so that valves are at top positions.

4-20 SV208 - SV2164-20 SV208 - SV216

396219

396220

396247




• Remove the drain plug and let oil pour out into an 8 l (2.1 US gal) container. Reinstall the plug.

• Clean the oil fi lter and its vicinity. Remove the fi lter.

• Apply oil to the gasket of the new fi lter.

NOTICEDrain oil while it is hot right after operation is fi nished or warm up the engine while in oper-ation until coolant temperature reaches 60°C (140°F).

Observe fi re precautions!

WARNINGPay strict attention when draining hot oil. Danger of scalding. Let the oil cool down be-low 50°C (122°F). Failure to comply could re-sult in death or serious injury.

4-21SV208 - SV216 4-21SV208 - SV216

396203B

396222

396246

OPERATOR'S MANUAL

• Clean the contact surface of the fi lter gasket. Mount the fi lter and tighten fi rmly by hand.

NOTE:The special wrench required is specifi ed in the Engine Operation and Maintenance Manual.

• Use the fi ller neck to fi ll the engine.

• Fill oil to the upper (H) mark on the dipstick. Oil capacity is 7 l (1.85 US gal). The quantity between the L and H marks is 1.5 l (0.4 US gal).

NOTICEDo NOT tighten the fi lter too hard as this could damage its thread and gasket.

4-22 SV208 - SV2164-22 SV208 - SV216

396203A


• Once the oil has been changed, start the engine for 2-3 minutes. Regularly check that the drain plug and fi lter are tightly fastened. Once the engine is stopped, wait 5 minutes to give the oil time to fl ow down to the engine sump. Then check the oil level with the dipstick.

NOTICEChange the oil after no more than 3 months, even if the machine has not actually been op-erated 250 hours. Change the oil at whatever interval occurs fi rst.

Use the recommended fi lters only. Refer to the Spare Parts Catalog. Use the recommend-ed oils according to section 4.1.1.

NOTICECollect drained oil and do not let it seep into the ground.

Used oil and fi lters are environmentally haz-ardous waste – submit them for disposal.

4-23SV208 - SV216 4-23SV208 - SV216

396217

2

21

324225

396224B

OPERATOR'S MANUAL

4.5.12. Check engine intake pipes

• Check the hoses (1, 2) and check that clamps are tightened.

• Check the hoses and check that clamps are tight-ened.

• Check the connection between the hood and air fi lter for leaks. Replace any damaged gasket with a new one.

• Remove the engine intake cover.

NOTICEDo not operate the machine if the gasket between the hood and air fi lter is damaged or if the connection is not tight.

4-24 SV208 - SV2164-24 SV208 - SV216

396224B

396226

F8 - 1A

F7 - 20A

F6 - 15A

F5 - 5A

F4 - 1A

F3 - 7,5A

F2 - 10A

F1 - 20A

IDLE

IDLE

396227


• Cover the air fi lter suction hole on the engine hood.

• Start the engine and increase engine speed by turning OFF the IDLE switch. Check that the fi lter-fouled indicator lamp goes ON.

• If it does not light up, check the following: vacuum switch, bulb inside the indicator lamp, contact, feed cable.

4-25SV208 - SV216 4-25SV208 - SV216

2

396228

11 112

OPERATOR'S MANUAL

4.5.13. Inspect the battery

• Use the battery master switch to disconnect the wiring.

• Clean the surface of the batteries. Check the con-dition of the battery clips (1). Clean the clips and apply a thin layer of grease. Open the plugs of the cells (2) and check whether the electrolyte level reaches a height of 5-15 mm (0.2-0.6 in) above the plates in all the cells or reaches the bottom edge of the gauge inside the battery cells. Add distilled water to cells with an electrolyte level lower than 5 mm (0.2 in) above the plates. Change the electro-lyte density in individual cells with a refractometer or density meter.

• Compare the values measured via the refractom-eter or density meter with those in the table below.

NOTE: • Check the level using a glass tube. • Unless the machine is going to be used during win-

ter season, remove the batteries and store them so they are protected against frost. Check the bat-teries and their state of charge before storing them and during their storage period.

Densityin g/cm3 in Be (Beume)20°C68°F

Tropics20°C68°F

Tropics

Well charged 1.28 1.23 32° 27°Half-charged 1.2 1.12 24° 16°Discharged,

requires recharging

1.12 1.08 16° 11°

NOTICEKeep the battery dry and clean.

Close the batteries once checked.

Refi ll the batteries with distilled water only – NEVER with acid.

Refi ll with distilled water immediately before operating the machine and before recharging the batteries

Recharge the battery if it has insuffi cient charge.

Perform battery recharging off the machine.

Before recharging, open the battery plugs.

Do NOT disconnect the battery while the en-gine is running.

4-26 SV208 - SV2164-26 SV208 - SV216


WARNINGAlways follow the manufacturer's instruc-tions when handling batteries!

Use rubber gloves and safety glasses when handling batteries.

Use proper clothing to protect the skin against any electrolyte stain.

If electrolyte gets into the eyes, fl ush immedi-ately with plenty of water for several minutes. Get prompt medical attention.

If electrolyte is ingested, drink a large amount of milk, water or solution of calcined magne-sia in water.

If electrolyte comes into contact with skin, remove the contaminated clothing, includ-ing shoes. Wash the affected areas as soon as possible with soapy water or a solution of baking soda and water. Get prompt medical attention.

Do NOT eat, drink or smoke while at work!

Upon completion of work, wash your hands and face thoroughly with water and soap!

Do NOT attempt to confi rm that a wire is en-ergized through contact with the machine frame.

Disconnect the battery before its repair or when handling wires or electrical equipment within the wiring circuit to prevent a short circuit.

When disconnecting the battery, disconnect the cable at the negative (-) pole fi rst. When connecting, connect the positive (+) pole fi rst.

Making direct conductive connection be-tween battery’s two poles you will cause a short circuit, which could cause the battery to explode.


NOTICEDo NOT turn the batteries over. Electrolyte could pour out from the degassing holes of the battery.

If electrolyte is spilled, rinse the affected area with water and neutralize with lime.

Once the battery has reached the end of its service life, submit it for proper disposal.

NOTICEIf a maintenance-free battery is installed on the machine, it is not necessary to check the electrolyte level or top up the electrolyte level for the entire service life of the battery. Other tasks prescribed above must be performed. Consult the manufacturer regarding the bat-tery discharge condition – the lowest permis-sible voltage level (measured on the battery terminals) under which the battery could be damaged – and the charging procedure.

4-27SV208 - SV216 4-27SV208 - SV216

396231

396233

396232

OPERATOR'S MANUAL

4.5.14. Machine lubrication

Remove the caps from the grease nipples. Lubricate until old grease starts pouring out. Put the caps back on the grease nipples.

Steering joint upper, lower bearing

bearing 4x

Linear hydromotors for steering front pin 2x

4-28 SV208 - SV2164-28 SV208 - SV216

396224C

396234396234

396236

396237


rear pin 2x

Linear hydromotors for hood raising upper pins 2x

lower pins 2x

Linear hydromotor for lifting operator control standpin

4-29SV208 - SV216 4-29SV208 - SV216

396239

396230

OPERATOR'S MANUAL

Door hinge pinspins 6x

Hood hinge pinspins 2x

Front pins for cab installationpins 2x

NOTICEUse only the recommended lube greases. Refer to section 4.1.6.

4-30 SV208 - SV2164-30 SV208 - SV216

396241A

1

2



• Stop the machine on a fl at, paved surface so the drum plugs on the left-hand side are in the position illustrated in the fi gure. Clean the spot around plug (1), unscrew plug (1) and check the oil level. The level must be up to the hole or fl ow out slightly. Re-plenish oil via the hole of plug (2). Clean the plugs and reinstall.

NOTICEFill with the same type of oil.

NOTICEPrevent oil from leaking into the ground.

WARNINGAllow the oil to cool down before checking. Failure to comply could result in death or seri-ous injury.

4-31SV208 - SV216 4-31SV208 - SV216

396242A

396243

2

1

396244

OPERATOR'S MANUAL

4.5.16. Check travel transmission fl uid levels

Wheel transmissions • Stop the machine on a fl at, paved surface so the

plugs on the two wheel transmissions are in the position illustrated in the fi gure. Clean the spot around the plugs and unscrew them. Check the oil level. The level must be up to the hole or fl ow out slightly. Replenish and then clean the plug and re-install.

Drum transmission • Clean the spot round plug (1), unscrew it and check

the oil level. The level must be up to the hole or fl ow out slightly. Replenish oil via the hole of plug (2). Clean the plugs and reinstall.

• Remove the cover before fi lling oil.

NOTICEFill with the same type of oil.


WARNINGAllow the oil to cool down before checking. Failure to comply could result in death or serious injury.

4-32 SV208 - SV2164-32 SV208 - SV216

ASC353


4.5.17. Inspect the pad foot segments

• Before performing the inspection, clean the seg-ment surface and around bolted connections in particular. Check the overall condition of the seg-ments (any fi ssures, deformations) and whether - M16 bolts are torque tightened to 200 Nm

(147.5 lb ft) for SV208 and SV210 - M20 bolts are torque tightened to 390 Nm

(287.7 lb ft) for SV212 and SV216.

4-33SV208 - SV216 4-33SV208 - SV216

28229T3

282N171T

282N116T

OPERATOR'S MANUAL

4.5.18. Check fan and engine belt condition (for SV212 and SV216 only)

• Visually check the ventilator. In the event of dam-age (e.g. missing parts of material, cracks, chang-es in shape, etc.), replace the ventilator.

• Lift the belt-tensioning pulley using the lever and remove the belt.

• Visually check the belt for intersecting cracks. Tra-verse cracks (across the belt width) are accept-able. Longitudinal cracks (direction of belt length) that intersect with traverse cracks are not accept-able. Replace the belt if it is frayed or has pieces of material missing.

4-34 SV208 - SV2164-34 SV208 - SV216

28235T3

28236T3

278n128t

282N206T


4.5.19. Check radiator/coolers (for SV212 and SV216 only)

• Check the cooling circuit for leaks. Check the circuit for damaged hoses and for missing hose clamps.

• Check whether the oil cooler fi ns and the engine radiator fi ns are clogged. In case of clogged fi ns, clean them for instance by blowing the radiator/cooler through with compressed air (steam or warm water).

4-35SV208 - SV216

282N139T

282N140T

396224B

F8 - 1A

F7 - 20A

F6 - 15A

F5 - 5A

F4 - 1A

F3 - 7,5A

F2 - 10A

F1 - 20A

IDLE

IDLE

277028

OPERATOR'S MANUAL

4.5.20. Check the air fi lter sensor (for SV212 and SV216)

• Remove engine induction cover.

• Cover the air fi lter suction hole on the engine bon-net.

• Start the engine and increase its speed by turning OFF the IDLE switch. Check the fi lter-fouled indi-cator lamp goes ON.

• Unless it lights, check the following: vacuum switch, bulb inside indicator lamp, contact, feeder cable.

4-36 SV208 - SV2164-36 SV208 - SV216

396292A

396247

396249

396248



4.5.21. Replace the fuel fi lter

• Clean and remove the fuel fi lter.

• Clean the contact surface of the fi lter.

• Apply oil to the sealing ring of the new fi lter.

• Fill the fi lter with clean fuel.

4-37SV208 - SV216 4-37SV208 - SV216

396292B

396250

OPERATOR'S MANUAL

• Install the fi lter and tighten properly by hand – according to the fi lter manufacturer's instructions (by 2/3 of revolution once fi lter is seated properly).

Fuel prefi lter • Disconnect the water separator sensor connec-

tor and proceed as described in the previous text. Connect the sensor connector.

NOTE: Unless fi lters are fi lled with fuel when replacing them, replenish fuel in both fi lters. Refer to the section “Bleeding the fuel system”.

NOTICEUse only genuine fi lters.

No smoking at work!

Do NOT tighten the fi lters with force.

NOTICECollect any fuel fl owing out.

Store used fi lters in separate containers and hand them over for disposal.

4-38 SV208 - SV2164-38 SV208 - SV216

396251

396242B



• Check the antifreeze concentration in the coolant using a refractometer. Top up antifreeze as de-scribed in section 4.1.3.

4.5.23. Checking that wheel bolts are tightened

• Check that the wheel bolts are torque tightened to 165 Nm (122 lb ft).

NOTICEAlways check before the winter season starts. A concentration for a temperature of -36°C (-33°F) is required. If the coolant does not meet this requirement, replenish antifreeze in the coolant or change the coolant.

4-39SV208 - SV216 4-39SV208 - SV216

28237T3

1

27809T3

128238T3

OPERATOR'S MANUAL


• Prepare a suitable container with a capacity of ap-proximately 20 l (5.28 US gal).

• Remove the drain plug (1) and let the oil drain out. • Reinstall the plug.

• Clean the area around the oil fi lter head. Remove the fi lter (1). Clean the contact area of the fi lter seal.

NOTICEAfter stopping operation, drain the oil im-mediately once coolant temperature is 60°C (140°F). Alternatively, operate the engine until the coolant temperature reaches 60°C (140°F).

4-40 SV208 - SV2164-40 SV208 - SV216

396248

396250

396247


• Take a new fi lter and fi ll it with clean engine oil.

• Apply oil to the seal.

• Tighten 3/4 to 1 turn after the gasket makes con-tact with the fi lter head.

NOTICEDo not tighten fi lter too tight. The thread and seal could be damaged.

4-41SV208 - SV216 4-41SV208 - SV216

LOW HIGH

FULLADD 2 QT

278n101t

28229T3

1

2

OPERATOR'S MANUAL

• Refi ll oil to the upper oil level mark (2). The oil vol-ume is 11 l (2.9 US gal), including fi lling the oil fi lter.

NOTE: • After refi lling, start the engine for 2-3 minutes.

Check the tightness of the drain plug and fi lter. • Stop the engine and wait approx. 5 min. to allow

the oil to run down to the engine sump. Then check the level with the dipstick.

• Fill the engine through the fi ller (1).

NOTICEChange oil after maximum 6 months, even if the machine has not reached 500 operating hours. Change the oil at whatever interval oc-curs fi rst.

Use recommended fi lters. Refer to the Spare Parts Catalog. Use recommended oil.

WARNINGBeware of the risk of being burned by hot oil during draining. Let the oil cool to less than 50 °C (122 °F).

Follow the fi re safety measures!


NOTICESee section 4.1.1.

4-42 SV208 - SV2164-42 SV208 - SV216

3

2

1

396253

25 lb110N

396254A

X

396254B


After 1000 hours of operation (1 year)


• With the engine running, visually check the alterna-tor pulley (1), fan (2) and crankshaft (3) to confi rm they do not oscillate.

• Shut off the engine! • Check belt tension with 110 N (25 lb) pressure. If

sagging is greater than belt X thickness, replace the belt

NOTE: Measure the belt sagging precisely using a gauge.

• After slackening the bolts, tighten the belt by mov-ing the alternator a bit.

4-43SV208 - SV216 4-43SV208 - SV216

28231T3

27821T3

282N171T

27822T3

OPERATOR'S MANUAL


• With the engine running inspect visually any vibra-tions of the fan pulley.

• Stop the engine! • Confi rm the stop of tensioner arm does NOT con-

tact bump stop of the bush. Replace the belt if it makes a contact. When the arm stops continue to contact bump stop of the bush, replace the ten-sioner.

• Lift the belt tightening pulley using a lever with a square end of 10 mm (3/8 in) and remove the belt.

• With the belt removed, check to confi rm the stop of the tensioner arm comes into contact with the bump stop of the bush. Unless so, replace the ten-sioner.

4-44 SV208 - SV2164-44 SV208 - SV216

27823T3

27824T3


• Check the pulley (arm) does not defl ects from the vertical axis. Maximal defl ection allowed is 3 mm (0.12 in). Inspect the tensioner pulley along with the arm to make sure there are no fi ssures over there.

• Check axial clearance of fan pulley. This clearance may not exceed 0,15 mm (0.006 in).

• Reinstal the belt back.

4-45SV208 - SV216 4-45SV208 - SV216

396242C

2

1

396243

2

1

396244

396256

OPERATOR'S MANUAL

4.5.27. Change travel transmission fl uid

Axle (wheel) transmissions • Stop the machine on a fl at, paved surface so the

plugs on the axle transmissions are in the position illustrated in the fi gure. Clean the spot around the plugs. Place a suitable container under the plug! Remove the plugs (1 and 2), let the fl uid drain out and then reinstall plug (1). Use the hole (2) to re-plenish fl uid until its level reaches the hole edge or starts fl owing out. Reinstall the plug (2).

Drum transmission - Right-hand side • Remove the cover. Clean the area around the

plugs.

• Place a suitable container under the plug and un-screw it.

• Unscrew the plugs (1, 2). After draining is com-plete, reinstall the drain plug (1). Use the fi ller plug (2) to replenish with recommended fl uid. Check the fl uid level in the inspection hole (2). The fl uid level must reach the lower edge of the hole or fl ow out slightly. Reinstall the plugs and replace any dam-aged plug gaskets.

WARNINGDrain fl uid after it has cooled down below 50°C (122°F). Failure to comply could result in death or serious injury.

4-46 SV208 - SV2164-46 SV208 - SV216

396086B

396240B

396257

396260


4.5.28. Check the damping system

• Check the condition of metal rubbers and the bond between metal and rubber. Replace any damaged components. Confi rm the bolts and nuts are prop-erly tightened.

• Drum damping system left-hand side.

• Drum damping system, Right-hand side.

• Front metal rubbers for the operator control stand.

• Rear metal rubbers for the operator control stand.

4-47SV208 - SV216 4-47SV208 - SV216

396258

396259

OPERATOR'S MANUAL

• Front metal rubbers for the engine.

• Rear metal rubbers for the engine.

4-48 SV208 - SV2164-48 SV208 - SV216

1396241B

3

2


After 2000 hours of operation (2 years)

4.5.29. Check and adjust valve clearance

• Call the service department to adjust the engine valves. The next valve adjustment will follow regu-larly after 2000 hours or after two years. For con-tact points, please refer to the Engine Operation and Maintenance Manual.


• Park the roller on a fl at, paved area so that the drain plug on the left-hand side of the drum is in its lowest position. Place a suitable container un-derneath this plug. Unscrew all the plugs and let oil fl ow out. Once drained, reinstall the drain plug. Use the fi ller hole (2) to replenish recommended oil up to the edge of the inspection hole (3). Reinstall the remaining plugs.


NOTICEOil is best changed after roller operation, when the impurities are diffused within the medium.

Do NOT touch the transmission and adjacent parts if they are hot.

Drain oil after it has cooled down below 50°C (122°F).

4-49SV208 - SV216 4-49SV208 - SV216

396262

396263

396264

396265A

OPERATOR'S MANUAL

4.5.31. Change hydraulic oil and replace the fi lter

• Remove the cover.

• Remove the suction hose.

• Remove the cover along with the suction strainer. Detach the suction strainer from the suction pipe. Wash the suction strainer and blow the strainer with compressed air from the inside. Check the condition of the suction strainer. If the fi ltration part of the strainer is damaged, replace the strainer. In-spect the tank interior. If any impurities are found on the bottom, clean thoroughly and fl ush with new oil. Reinstall. Spread clean oil over the O-ring.

• Attach a hose to the drain valve. Let oil fl ow out into the container that has been set up. The total quantity of oil fl owing out is approximately - 60 l (15.8 US gal) for SV208 and SV210 - 73 l (19.3 US gal) for SV212 and SV216.

NOTICEChange oil before the start of the winter sea-son or following long-term shutdown of the machine. Clean the suction strainer at the same time; refer to section 4.5.32.

4-50 SV208 - SV2164-50 SV208 - SV216

1

396265B

396262

396267

396268


• For easier access, the upper cover assembly (1) can be removed. If the upper cover assembly is removed, use a new telfon sealing strip.

Check the oil temperature sensor • Remove the sensor and clean its contact. Dip the

sensor in hot oil of known temperature and read the temperature on the hydraulic oil gauge. If sen-sor does not work properly, replace the sensor.

• Remove the cap from the fi ller pipe on the Right-hand side of the frame under the cab and attach the quick coupling of the fi lling equipment with the following parameters - min pressure of 6 MPa (870 PSI), fi ltering property of 3 to 10 μm.

NOTE:Order the fi lling equipment with the machine manufacturer or dealer.

• Fill the hydraulic circuit until clean oil starts fl owing out of the tank via its drain plug. Collect the oil in a clean container. After 15 l (4 US gal) fl ows out, close the drain valve.

NOTICEWhen disconnecting hydraulic circuits, blind all holes with plugs.

Collect drained oil and do not let it seep into the ground.

Used oil and fi lters are environmentally haz-ardous waste – submit them for disposal.

NOTICEDrain oil after it has cooled down below 50°C (122°F).

4-51SV208 - SV216 4-51SV208 - SV216

396207B

MAX

396265C

OPERATOR'S MANUAL

• Refi ll oil in the tank up to its maximum level and then disconnect the fi lling equipment.

• Use the fi ller neck to top the tank up to the bottom of its strainer in the fi ller neck.

NOTICEReplenishing via the fi ller neck is an alterna-tive that may only be performed as an emer-gency solution! If this method of fi lling is used, the oil change interval must be halved, i.e. 1000 hours or 1 year, since a high percent-age of old oil (including its impurities) will re-main in the circuit and the service life of the hydraulic units will be reduced.

The tank fi ller neck cap has been sealed. The warranty will be voided if the seal is damaged during the warranty period.

NOTICEObserve cleanliness during work. Avoid any contamination of the system with materials that might cause damage to critical units!

Do NOT open the hydraulic tank unnecessarily!

When cleaning the tank, use cleaners and lint-free rags. Do NOT use chemical cleaners.

Refi ll with oil as described in section 4.1.4.

Alternative fi lling through the tank fi ller

4-52 SV208 - SV2164-52 SV208 - SV216

396271


Replace the oil fi lter element

• Remove the fi lter. Clean the contact surface of the fi ltration unit. Spread clean oil over the O-ring of the new fi lter, screw it down and tighten.

NOTICEAlways replace when changing oil or when the oil fi lter indicator lamp goes on once the oil operating temperature reaches 50-60°C (122-140°F).

NOTICEUse genuine fi lters. Refer to the Spare Parts Catalog.

NOTICEUsed fi lters are environmentally hazardous waste – submit them for disposal.

NOTICEAlways change the oil and replace the fi lter in the event that internal parts of the units (hy-dromotors, hydrogenerators) are destroyed or following a major overhaul of hydraulic system. Clean and rinse out the hydraulic tank before installing a new unit and fi ll it with oil. With the engine running at increased speed, test the functions of the machine. Check for leaks.

4-53SV208 - SV216

396272

396273

OPERATOR'S MANUAL

4.5.32. Raise and lower the cab and hood; clean the suction strainer

• Remove the suction strainer. Clean it and blow out the strainer with air. Inspect the sealing ring.

• Remove the bolts and take the unit out from the tank bottom.

NOTICEClean when changing the hydraulic oil.

NOTICEPrevent oil from leaking into the ground!

4-54 SV208 - SV2164-54 SV208 - SV216

396205B

396275

396276

396278


4.5.33. Change coolant

• Check that no engine cooling system hoses are damaged and that no hose clamps are missing. When the radiator for damage, leaks and cooling fi ns that are fouled with impurities. Clean and re-pair if required.

• Open the expansion tank cap.

• Remove the drain plug. Let the coolant fl ow out into a container that has been set up. The drained quantity is approx. - 24 l (6.3 US gal).for SV208 and SV210 - 32 l (8.4 US gal).for SV212 and SV216

NOTICEChange coolant after engine operation has ended or after fi rst heating the coolant to 80°C (176°F) through engine operation.

WARNINGDo NOT open the expansion tank cap until the liquid cools down below 50°C (122°F). Risk of coolant spraying out when the cap is opened. Failure to comply could result in death or seri-ous injury.

4-55SV208 - SV216 4-55SV208 - SV216

396205C

MAX

50% 50%

WATERANTIFREEZE1

396277

OPERATOR'S MANUAL

• Install the drain plug and fi ll the cooling system with new coolant at a ratio of 50% water + 50% anti-freeze.

• Fill to the upper edge of the coolant gauge. When fi lled, wait for 2-3 minutes until air escapes and the circuit fi lls. The max. fi lling rate is - 10 l/min (2.6 US gal per minute) for SV208 and

SV210 - 19 l/min (5.0 US gal per minute) for SV212 and

SV216 • Close the expansion tank cap. • Start the engine and wait until temperature reach-

es 80°C (175°F). While waiting, check for coolant leaks. After stopping the engine, check the level on the coolant gauge (2). If it is low, replenish coolant to the max. level.

NOTE: Follow the instructions in the Engine Operation and Maintenance Manual to fl ush the system during replacement, using a mixture of water and soda (so-dium carbonate) in the ratio of 0.5 kg (1.1 lb) of soda per 23 l (6.0 US gal) of water. Fill up the system with this mixture and warm up to 80°C (176°F) with the engine running – do NOT install the pressure seal of the expansion tank. After shutting off the engine, drain water and replenish with clean water and heat up the engine again. Then drain the water again. Repeat this until the water is clean.

NOTICEFill with coolant as described in section 4.1.3.!

When replacing, proceed according to the an-tifreeze manufacturer’s instructions!

Wear gloves to protect your hands!

Wear safety glasses or a shield to protect your eyes!

NOTICESubmit used coolant for its safe disposal as specifi ed in relevant regulations!

4-56 SV208 - SV2164-56 SV208 - SV216

TOP

396280

396281

396282


Maintenance as required

4.5.34. Replace air fi lter elements

NOTE: The air fi lter is made up of the main element and the safety element.

• Remove the cover.

• Take out the safety element.

• Take out the main element carefully.

NOTICEWhen the indicator lamp comes on, replace the main element. Always replace the safety element following three replacements of the main element. The manufacturer does not recommend cleaning of the elements due to reduced fi ltration capacity by up to 40% and due to the risk of damaging the element dur-ing cleaning.

4-57SV208 - SV216 4-57SV208 - SV216

396284

TOP

396213

OPERATOR'S MANUAL

• Clean the internal area of fi lter and the contact sur-face so that no dust is taken into the supply piping towards the engine. Insert the safety element. In-stall the main element.

• Take off the vacuum valve, clean it and reinstall.

NOTICEDo NOT clean the internal space of the fi lter with compressed air. Otherwise dust could be taken into the engine intake manifold.

Use genuine elements only.

After installation, check that it seals properly.

When washing the machine, be careful not to splash water into the air fi lter.

Replace the vacuum valve immediately if it is damaged!

NEVER operate the machine if the fi lter body or cover is damaged.

4-58 SV208 - SV2164-58 SV208 - SV216

396034

1 of 1

HIDE

396286

WARNING

WATER IN FUEL DETECTEDFMI 0SPN 97

396292D


4.5.35. Clean fuel fi lter water separator

• Yellow indicator lamp signal.

• Code no. 97 WATER IN FUEL will be displayed.

• Turn the separator’s valve when water starts fl ow-ing out.

NOTICEIf you drained over 60 cm3 (0.63 quarts) of fuel, replenish fuel into the fuel fi lter as instructed in section regarding bleeding the fuel system. This prevents starting diffi culties.

NOTICECollect drain fuel (incl. its deposits) in a suit-able container.

NOTICENo smoking at work.

NEVER drain separator while the engine is running.

4-59SV208 - SV216 4-59SV208 - SV216

396211B

OPERATOR'S MANUAL

4.5.36. Clean the radiator

Because working conditions vary, it is not possible to set a regular cleaning interval. When working in an extremely dusty environment, perform cleaning on a daily basis. Radiator fouling will be apparent through reduced cooling performance and increased engine coolant and hydraulic oil temperatures. Clean with compressed air or pressurized water (steam) from the fan side only.

NOTICEDo NOT use cleaners with excessively high pressure. Otherwise, the radiator honey-combs could be damaged.

If the radiator is contaminated with crude oil products, use a cleaner and proceed as de-scribed in the manufacturer’s instructions! Find out the cause of contamination!

NOTICEWhen cleaning, comply with ecological stan-dards and regulations!

Perform cleaning at workstations equipped with a cleaning agent containment system to prevent the contamination of soil and water resources!

Do NOT use banned cleaning agents!

4-60 SV208 - SV2164-60 SV208 - SV216

396290

396291

277035


4.5.37. Clean the cab ventilation fi lter

• Remove the cover grille.

• Take out the fi lter, beat it out carefully and wash in a detergent (saponate) solution. Replace the fi lter if it is damaged or cannot be cleaned of dirt.

NOTICEClean regularly once per month. Reduce the interval if working in extremely dusty conditions.

• Dismantle the cover grill. • Take out the cleaner with cleaning element. • Carefully beat out the element and wash it in a de-

tergent solution. If you damage the cleaning ele-ment or you are not able to clean it properly, re-place it with a new one.

NOTICEClean it once in a month. In case you work in very dusty conditions, make the interval shorter.

4-61SV208 - SV216 4-61SV208 - SV216

1 2

396292C

OPERATOR'S MANUAL

4.5.38. Bleed the fuel system

Bleed the fuel system before the fi rst start: • Unless fuel fi lters have been fi lled with fuel - upon fi lter replacement

• Upon fuel pump replacement • Following fuel system repair • Upon long-term shutdown of the machine • If the fuel tank is run dry • Loosen the air vent screw (1) on the fuel prefi lter.

Pump fuel via the feed pump until clean fuel starts fl owing out with no air bubbles. Tighten the screw (1), and bleed the second fi lter via the air vent screw (2).

NOTICECollect any leaking fuel!

WARNINGDo NOT bleed while the engine is hot. Leaking fuel could cause a fi re. Failure to comply could result in death or serious injury.

4-62 SV208 - SV2164-62 SV208 - SV216


4.5.39. Clean the machine

• When work has ended, clean the machine to re-move any major dirt. Carry out general cleaning on a regular basis, at least once per week. When working on cohesive soils, soil cements and lime soil, carry out general cleaning on a daily basis.

NOTICEBefore pressure cleaning with water or steam, blind all the holes where a cleaner could pen-etrate (e.g. via engine suction holes). Remove these blinds once the machine has been cleaned.

Do NOT expose electrical parts or insulation material to direct water or steam jets. Always cover these materials (alternator’s internal space, etc.).

Disconnect the battery master switch.

Perform the work with the engine shut off.

When using cleaners, proceed as described in the manufacturer's instructions.

Do NOT use aggressive or easily ignitable cleaners (such as gasoline or fl ammable materials).

NOTICEWhen cleaning, comply with ecological stan-dards and regulations!

Perform cleaning at workstations equipped with a cleaning agent containment system to prevent the contamination of soil and water resources!

NEVER use banned cleaners!

4-63SV208 - SV216 4-63SV208 - SV216

2

1

3396293

1

1

2396294

OPERATOR'S MANUAL

4.5.40. Adjust the scrapers

Scrapers designed for smooth drum • Between the scraper and the drum, slacken the

bolts (1) and shift the holders (2) 15 mm (0.6 in) towards the drum.

Scrapers for pad foot drum • Slacken the bolts (1) and shift the individual scrap-

ers (2) 25 mm (1 in) towards the drum.

NOTICEIf it is not possible to shift the scrapers in the oval holes of the holders (2) when the scraper (3) has become worn, remove the scraper (3) and move it towards the drum by one hold.

NOTICEThe rear scrapers at the pad foot drum are longer. When replacing worn scrapers, move the rear ones to the front and replace the rear scrapers with new ones.

If there is only a small gap between the scrap-er and the drum, then there may be contact between the scraper and the drum when the machine turns.

4-64 SV208 - SV2164-64 SV208 - SV216

277027


4.5.41. Check vibrator cooling mixture (for SV212 and SV216 only)

• The drum fl uid lasts the entire service life of the drum and does not require changing. The lower plug is used for draining the fl uid and the upper plug is for fi lling up and checking the fl uid level. When draining the fl uid, make sure that the drum is in an inclined position for draining. After the drum has been fi lled up, move the machine so that the plugs are at an opposite position (upward). Fill the fl uid up to the level specifi ed in section 4.1.8.

NOTICEDo not operate the machine without the drum being fi lled with water!

4-65SV208 - SV216 4-65SV208 - SV216

OPERATOR'S MANUAL

4.5.42. Check bolted connections

• Confi rm regularly that bolted connections have not come loose.

• Use torque wrenches for tightening. • If a special torque is needed, it is mentioned in the

section.

TIGHTENING TORQUEFor screws

8.8 (8G)For screws10.9 (10K)

Thread size Nm lb-ft Nm lb-ftM6 10 7.4 14 10.3M8 24 17.7 34 25.0

M8x1 19 14.0 27 19.9M10 48 35.4 67 49.4

M10x1.25 38 28.0 54 39.8M12 83 61.2 117 86.2

M12x1.25 66 48.7 94 69.3M14 132 97.3 185 136.4

M14x1.5 106 78.2 148 109.1M16 200 147.5 285 210.2

M16x1.5 160 118.0 228 168.1M18 275 202.8 390 287.6

M18x1.5 220 162.2 312 230.1M20 390 287.6 550 405.6

M20x1.5 312 230.1 440 324.5M22 530 390.9 745 549.4

M22x1.5 425 313.4 590 435.1M24 675 497.8 950 700.6

M24x2 540 398.2 760 560.5M27 995 733.8 1,400 1,032.5

M27x2 795 586.3 1,120 826.0M30 1,350 995.7 1,900 1,401.3

M30x2 1,080 796.5 1,520 1,121.0

The values given in the table are torques at dry thread (at coeffi cient of friction = 0.14). These values do not apply to greased thread.

4-66 SV208 - SV2164-66 SV208 - SV216


Table with torques of cap nuts with O-ring – hoses

Tightening torques for cap nuts with O-ring – hosesNm lb ft

Sizewrench

Thread size Hose Nominal Min Max Nominal Min Max

14 12x1.5 6 20 15 25 15 11 1817 14x1.5 8 38 30 45 28 22 33

19 16x1.58

45 38 52 33 28 3810

22 18x1.510

51 43 58 38 32 4312

24 20x1.5 12 58 50 65 43 37 48

27 22x1.514

74 60 88 55 44 6515

30 24x1.5 16 74 60 88 55 44 6532 26x1.5 18 105 85 125 77 63 92

36 30x220

135 115 155 100 85 11422

4136x2

25166 140 192 122 103 142

46 2850 42x2 30 240 210 270 177 155 199

5045x2 35 290 255 325 214 188 240

52x238

330 280 380 243 207 28042

4-67SV208 - SV216 4-67SV208 - SV216

M-GM-G

282N221T

M-G

282N222T

OPERATOR'S MANUAL

Table for torques of necks with sealing edge or with fl at gasket

Tightening torques for plugsG -M Nm lb ftG 1/8 15 11G 1/4 33 24G 3/8 70 52G 1/2 90 66G 3/4 150 111G 1 220 162

G 11/4 600 443G 11/2 800 590

10 x 1 13 1012 x 1.5 30 2214 x 1.5 40 3016 x 1.5 60 4418 x 1.5 70 5220 x 1.5 90 6622 x 1.5 100 7426 x 1.5 120 8927 x 1.5 150 11133 x 1.5 250 18442 x 1.5 400 29548 x 1.5 500 369

Tightening torques for fl angesG -M Nm lb ftG 1/8 25 18G 1/4 40 30G 3/8 95 70G 1/2 130 96G 3/4 250 184G 1 400 295

G 11/4 600 443G 11/2 800 590

10 x 1 25 1812 x 1.5 30 2214 x 1.5 50 3716 x 1.5 60 4418 x 1.5 60 4420 x 1.5 140 10322 x 1.5 140 10326 x 1.5 220 16227 x 1.5 250 18433 x 1.5 400 29542 x 1.5 600 44348 x 1.5 800 590

Table for torques of plugs with fl at gasket

4-68 SV208 - SV2164-68 SV208 - SV216


4.6. Faults

NOTICEIn most cases, faults are related to improper machine operation. For this reason, read the instructions in the Machine and Engine Operation and Maintenance Manual thoroughly for each fault. If you are unable to determine the cause of a fault, contact an authorized dealer or manufacturer for assistance.

NOTICEDo not stop a hot engine instantly. Allow it to idle for 3 minutes fi rst. The engine and turbocharger will cool down slowly and evenly.

5-1SV208 - SV216

OPERATOR'S MANUAL

SECTION 5 ELECTRICAL SYSTEM

5-2 SV208 - SV216

oo

396054

396108A

F10F12

F11

F8 - 1A

F7 - 20A

F6 - 15A

F5 - 5A

F4 - 1A

F3 - 7,5A

F2 - 10A

F1 - 20A

396301

SECTION 5 - ELECTRICAL SYSTEM

Fuse block 14Fuse (F1) - 20 A (upper fuse) front + rear

lights, front fender lights + rear lights, auxiliary headlights, instrument board il-lumination, hood raising/lowering and operator control stand

Fuse (F2) - 10 A cab light, loud horn, direction indicators, beacon

Fuse (F3) - 7.5 A brake, engine STOP, travel, vibration, brake lights, reversing horn, hydraulic oil level indicator lamp, vibra-tion contact indicator lamp, parking brake indicator lamp, indicator lamp for travel controller in neutral position

Fuse (F4) - 1 A POWER VIEW, J1939 power supply socket

Fuse (F5) - 5 A hydraulic oil gauge, indicator lamp for vacuum in engine suction fi lter, recharg-ing indicator lamp, indicator lamp for hy-draulic oil fi lter fouled, preheating indica-tor lamp, engine speed switches

Fuse (F6) - 15 A ventilation and heater fan, front wiper and rear wiper, front washer and rear washer

Fuse (F7) - 20 A spare (air conditioner / ROPS2D)Fuse (F8) spare

Fuse (F9) - 50 AElectrohydraulic unit for hood raising/lowering and operator control stand

Engine fusesFuses (F10) - 125 A engine preheatingFuse (F11) - 30 A engine electronicsFuse (F12) cab radio

NOTICEReplace fuses only with fuses of identical value!!!

5.1. Fuses

5-3SV208 - SV216

2

43

–+ + –

0 v24

1 2

43

396062

0 v24

OPERATOR'S MANUAL

When using an auxiliary starting source, its power supply must have a starting voltage of 24 V.

Starting via jumper cables from a different machine 1. Connect one end of the (+) cable pole to the (+)

pole of the discharged battery.2. Connect the other end of the (+) cable pole to

the (+) pole of the machine battery providing starting voltage.

3. Connect one end of the (-) pole to the (-) pole of vehicle battery providing starting voltage.

4. Connect the other end of the (-) cable pole to part of the machine being started that is wired in the engine (or in the engine block itself).

NOTICEThe specifi ed sequence of operations must be followed precisely!

Once started, disconnect the battery jumper cables in reverse order.

If a starting unit with no batteries connected has been used, do not disconnect this unit before machine’s battery is connected.

WARNINGStrong sparking followed by explosion of gas generated by the battery may occur when starting.

Non-insulated parts of starting cable collets must not touch each other!

The jumper cable connected to the battery (+) pole may not come into contact with electri-cally conductive parts of the machine - short-circuiting possible.

Do NOT bend over the battery - risk of acid burn!

Eliminate the presence of ignition sources (open fi re, burning cigarettes, etc.).

Do NOT check for the presence of voltage in wires by sparking against the machine frame! Failure to comply could result in death or seri-ous injury.

5.2 Jump starting from an external power source

5-4 SV208 - SV216

SECTION 5 - ELECTRICAL SYSTEM

Notes

6-1SV208 - SV216

OPERATOR'S MANUAL

SECTION 6 STORAGE

6-2 SV208 - SV216

SECTION 6 - STORAGE

6.1. Short-term preservation and storage for 1-2 months

6.3. De-conservation and inspection of brand new machines

• Check the machine against delivery documenta-tion.

• Check whether any parts are missing or were dam-aged during transport. Inform the shipper of any discrepancies.

NOTICENEVER start the engine during the course of storage!

Prior to restoration of machine operation, wash the preservation agents away with a high-pressure jet of hot water combined with normal degreasers while observing the Instructions for Use along with ecological guidelines.

Carry out the de-waxing (deconservation) and washing of the machine at places equipped with intercepting sumps to trap the rinsing water as well as de-waxing agents.

Prior to restoration of machine operation, the wash machine with high-pressure hot water using ordinary degreasers added as directed by the chemical manufacturer, while observ-ing ecological guidelines.

• Wash the machine in places with catch basins available to collect rinse water and chemicals.

• Wash and clean the entire machine carefully. Be-fore parking the machine for its preservation and storage, warm up the engine to its operating tem-perature while running. Park the machine on a solid, fl at surface at a safe place with no risk of natural disaster (fl oods, landslides, fi re, etc.) to the machine.

In addition: • Repair spots of damaged paint. • Lubricate all lubrication points, control cables,

joints of the controls, etc. • Confi rm water fi llings are drained. • Check that the coolant has the required antifreeze

properties. • Check the state of accumulator charges; recharge

if necessary. • Apply preservative grease over the chromed sur-

faces of piston rods. • We recommend protection of the machine against

corrosion through spraying the preservation agent (applied spraying), particularly in places with po-tential for corrosion origin.

The machine treated like that will need no special preparation prior to its subsequent recommissioning.

6.2. Machine preservation and storage for longer than 2 months

When parking the machine, the same principles apply as for short-term preservation.

In addition, the following are recommended: • Dismantle the accumulators, check their condition

and store in a cool, dry room (recharge the accu-mulators regularly).

• Support the runner frame so the damping system shows minimal sag.

• Protect rubber elements by applying special pres-ervation agent.

• Infl ate the tires to the required pressure and pro-tect them from direct sunlight. Apply preservation grease to the chromed surfaces of the piston rods.

• Preserve the machine via spraying with special agent, particularly at places of possible corrosion origin.

• Cover the engine suction and discharge ports with double polyethylene foil and secure this foil thor-oughly with adhesive tape.

• Protect the headlights, external rearview mirrors and other elements with external wiring by spray-ing a special agent and wrapping in polyethylene foil.

• Preserve the engine as described in the manufac-turer’s instruction manual – visibly mark that the engine has been preserved.

7-1SV208 - SV216

OPERATOR'S MANUAL

SECTION 7 SPECIFICATIONS

7-2 SV208 - SV216

SECTION 7 - SPECIFICATIONS

7.1. Technical data SV208

7.1.1 Engine

Manufacturer Cummins DieselEngine type QSB3.3-C99Engine cooling system liquidNumber of cylinders 4Total displacement (range of lift) 3300 cm3 (199 cu in)Engine power ISO 3046/1 (DIN 6271) 74 kW (99 HP)Nominal speed 2200 rpmMax torque 412 Nm (304 ft lb)/1600 rpmFuel consumption at normal operation* 8.8 l/h (2.32 US gal/h)

Engine meets emission regulations 97/68/EU level 3 EPA/CARB 40 CFR part 89 Tier 3

NOTE: All specifi cations are given according to SAE standards or recommended practices where the specifi cation applies.

7.1.2. Travel drive – driving properties

Drive type hydrostaticDrive in the front, at the rearNumber of operating speeds 3Number of transport speeds 1Lateral static stability 49%

SV208D Turning radius outer (contour) 4685 mm (184.4 in) Turning radius outer (edge) 3090 mm (121.7 in)

SV208D Max speed in both directions 11 km/h (6.83 mph) Climbability – operating speed without vibration 45% Climbability – operating speed with vibration 40%

SV208HT Max speed in both directions 8.4 km/h (5.22 mph) Climbability – operating speed without vibration 60% Climbability – operating speed with vibration 40% Max incline of towed machine at slope 60%Approach angle - front 65% Approach angle - rear 51%

7-3SV208 - SV216

OPERATOR'S MANUAL

7.1.3. Drive

Steering type hingedSteering control hydraulicLinear hydromotors 2Steering lock angle in horizontal plane, max. ± 36° Frame swing in vertical plane ± 12°

7.1.4. Vibrations

Drive type hydrostatic

Low frequency 30 Hz (1800 VPM)High frequency 41 Hz (2460 VPM)High amplitude 1.7 mm (0.069 in) Low amplitude 0.86 mm (0.0338 in)

7.1.6. Axle

Tire size 14.9x24“Tire pressure 150 kPa (21.7 PSI)

7.1.7. Capacities

Engine (oil medium) 7.0 l (1.85 US gal)Cooling system 24.0 l (6.3 US gal)Fuel 275 l (72.5 US gal)Hydraulic system 73 l (19.3 US gal) SV208 DDrum transmission 2.5 l (0.66 US gal) SV208 HTDrum transmission 2.8 l (0.74 US gal)

Wheel transmission 2x2.5 l (2x0.66 US gal)Vibratory drum 6.7 l (1.77 US gal)Washer tank 2.75 l (0.72 US gal)Tire fl uid mixture down to -25°C (-13°F) 2 x 210 kg (2 x 463 lb)

7.1.5. Brakes

Service brake hydrostatic Parking brake and emergency brake mechanical multi-plate type

7.1.8. Electrical installation

Wiring - voltage 24 VBattery capacity 2 x 61 Ah

7-4 SV208 - SV216


7.1.9. Weight

SV208DService weight, incl. cab and ROPS frame 7140 kg (15,740 lb)

SV208 HTService weight, incl. cab and ROPS frame 7620 kg (16,800 lb)

The maximum permissible weight of the machine, including equipment and accessories, is 13,200 kg (29,101 lb).

The weights may differ depending on additional modifi cations of the machine made on special request of the cus-tomer or if additional options and/or accessories are used.

Blade weight 500 kg (1102 lb)Weight of 3 pad foot segments 1090 kg (2403 lb)Weight of tires fi lled with water 420 kg (926 lb)

7-5SV208 - SV216

OPERATOR'S MANUAL


7.2.1. Engine

Manufacturer Cummins DieselEngine type QSB3.3-C99Engine cooling system liquidNumber of cylinders 4Total displacement (range of lift) 3300 cm3 (199 cu in)Engine power ISO 3046/1 (DIN 6271) 74 kW (99 HP)Nominal speed 2200 rpmMax torque 412 Nm (304 ft lb)/1600 rpmFuel consumption at normal operation* 8.8 l/h (2.32 US gal/h)

Engine meets emission regulations 97/68/EU level 3 EPA/CARB 40 CFR part 89 Tier 3


Drive type hydrostaticDrive in the front, at the rearNumber of operating speeds 3Number of transport speeds 1Lateral static stability 55%

SV210 DTurning radius outer (contour) 4795 mm (188.8 in)Turning radius outer (edge) 3090 mm (121.7 in)

SV210 DMax speed in both directions 11 km/h (6.83 mph)Climbability – operating speed without vibration 45% Climbability – operating speed with vibration 40%

SV210 HTMax speed in both directions 8.4 km/h (5.22 mph)Climbability – operating speed without vibration 55% Climbability – operating speed with vibration 40%

Max incline of towed machine at slope 60%Approach angle - front 65%Approach angle - rear 51%

7-6 SV208 - SV216


7.2.3. Drive

Steering type hingedSteering control hydraulicLinear hydromotors 2Steering lock angle in horizontal plane, max. ± 36°Frame swing in vertical plane ± 12°

7.2.4. Vibrations


Low frequency 30 Hz (1800 VPM)High frequency 41 Hz (2460 VPM)High amplitude 1.85 mm (0.073 in)Low amplitude 0.91 mm (0.0358 in)

7.2.5. Brakes

Service brake hydrostatic Parking brake and emergency brake mechanical multi-plate type

7.2.6. Axle

Tire size 14.9x24“ Tire pressure 150 kPa (21.7 PSI)

7.2.7. Capacities

Engine (oil medium) 7.0 l (1.85 US gal)Cooling system 24.0 l (6.3 US gal)Fuel 275 l (72.5 US gal)Hydraulic system 73 l (19.3 US gal) SV210 DDrum transmission 2.5 l (0.66 US gal) SV210 HTDrum transmission 2.8 l (0.74 US gal)

Wheel transmission 2x2.5 l (2x0.66 US gal)Vibratory drum 6.7 l (1.77 US gal)Washer tank 2.75 l (0.72 US gal) Tire fl uid mixture down to -25°C (-13°F) 2 x 210 kg (2 x 463 lb)


Wiring - voltage 24 V Battery capacity 2 x 61 Ah

7-7SV208 - SV216

OPERATOR'S MANUAL

7.2.9. Weight

SV210 DService weight, incl. cab and ROPS frame 8820 kg (19440 lb)

SV210 HTService weight, incl. cab and ROPS frame 8880 kg (19580 lb)


The weights may differ depending on additional modifi cations of the machine made on special request of the cus-tomer or if additional options and/or accessories are used.Blade weight 500 kg (1102 lb)Weight of 3 pad foot segments 1090 kg (2403 lb)Weight of tires fi lled with water 420 kg (926 lb)

7-8 SV208 - SV216



7.3.1. Engine

Engine make Cummins DieselEngine type QSB4.5-C160Number of cylinders 4Total displacement 4500 cm3 (275 cu in)Engine power ISO 3046/1 (DIN 6271) 119 kW (160 HP)Nominal speed 2200 rpm Maximum torque 624 Nm (460 ft lb)/1500 rpmFuel consumption during routine operation* 11.8 l/h (3.12 US gal/h)

Engine conforms to emission regulations: Dir. 97/68/EU Stage 3 EPA/CARB 40 CFR Part 89 Tier 3


Drive type hydrostaticNumber of working speeds 3Number of transport speeds 1

Lateral static stability 73%Maximum gradient when towing the machine on a slope 60%

Approach angle - front 65%Approach angle - rear 53%

Turning radius outer (contour) 5370 mm (211.4 in)Turning radius outer (edge) 3050 mm (120.0 in)

SV212 DMaximum speed in both directions 12.8 km/h (6.9 mph)

SV212 HTMaximum speed in both directions 8.2 km/h (5.1 mph)

7.3.3. Drive

Steering type articulatedSteering control hydraulicLinear hydromotors 2Steering angle in horizontal plane, max. ± 36°Frame oscillating angle in vertical plane (±) 10°

7-9SV208 - SV216

OPERATOR'S MANUAL

7.3.4. Vibrations



7.3.6. Axle

Tire size 23.1x26"Tire pressure 160 kPa (23.2 PSI)

7.3.5. Brakes

Service brake hydrostaticParking and emergency brake multiple-disc spring brake

7.3.7. Capacities

Engine oil 11.0 l (2.9 US gal)Cooling system 32.0 l (8.45 US gal)Fuel 410 l (108.3 US gal)Hydraulic system 90 l (23.8 US gal) SV212 DDrum transmission 4.2 l (1.11 US gal) SV212 HTDrum transmission 4.8 l (1.27 US gal)Wheel transmission 2x2.8 l (2x0.74 US gal)Vibratory drum 8.0 l (2.1 US gal)Drum vibrator cooling mixture (down to -25°C/-13°F) 60 l (15.85 US gal)Tire fl uid mixtures (down to -25°C/-13°F) 1200 l (2646 US gal)Windshield washer tank 2.75 l (0.72 US gal)


Nominal voltage 24 VBattery capacity 2 x 100 Ah

7-10 SV208 - SV216


7.3.9. Weight

SV212 DService weight, incl. cab and ROPS frame 11,490 kg (25,330 lb)

SV212 HTService weight, incl. cab and ROPS frame 12,730 kg (28,060 lb)




7-11SV208 - SV216

OPERATOR'S MANUAL



Drive type hydrostaticNumber of working speeds 3Number of transport speeds 1

Maximum gradient when towing the machine on a slope 60%

Approach angle - front 62%Approach angle - rear 53%

Turning radius outer (contour) 6085 mm (239.6 in)Turning radius outer (edge) 3715 mm (146.2 in)

SV 216 D SV216 HTLateral static stability 65% 75%

SV 216 DMaximum speed in both directions 10.0 km/h (6.2 mph)

SV216 HTMaximum speed in both directions 7.0 km/h (4.35 mph)

7.4.1. Engine

Engine make Cummins DieselEngine type QSB4.5-C160Number of cylinders 4Total displacement 4500 cm3 (275 cu in)Engine power ISO 3046/1 (DIN 6271) 119 kW (160 HP)Nominal speed 2200 rpmMaximum torque 624 Nm (460 ft lb)/1500 rpmFuel consumption during routine operation* 12.5 l/h (3.3 US gal/h)

Engine conforms to emission regulations: Dir. 97/68/EU Stage 3 EPA/CARB 40 CFR Part 89 Tier 3

7-12 SV208 - SV216


7.4.3. Drive

Steering type articulatedSteering control hydraulicLinear hydromotors 2Steering angle in horizontal plane, max. ± 36°Frame oscillating angle in vertical plane (±) 10°

7.4.4. Vibrations



7.4.5. Brakes

Service brake hydrostaticParking and emergency brake multiple-disc spring brake

7.4.7. Capacities

Engine oil 11.0 l (2.9 US gal)Cooling system 32.0 l (8.45 US gal)Fuel 410 l (108.3 US gal)Hydraulic system 90 l (23.8 US gal)Drum drive transmission 4.8 l (1.27 US gal)Wheel transmission 2x2.8 l (2x0.74 US gal)Vibratory drum 8.0 l (2.1 US gal)Drum vibrator cooling mixture (down to -25°C/-13°F) 80 l (21.1 US gal)Tire fl uid mixtures (down to -25°C/-13°F) 1200 l (2646 US gal)Windshield washer tank 2.75 l (0.72 US gal)


Nominal voltage 24 VBattery capacity 2 x 100 Ah

7.4.6. Axle

Tire size 23.1x26"Tire pressure 160 kPa (23.2 PSI)

7-13SV208 - SV216

OPERATOR'S MANUAL

7.4.9. Weight

SV 216 DService weight, incl. cab and ROPS frame 15,210 kg (33,530 lb)

SV216 HTService weight, incl. cab and ROPS frame 16,450 kg (36,270 lb)




7-14 SV208 - SV216

274001

T

G

D1

D

L

L1

A

H1


7.5. Dimensional diagram for SV208 (with cab, ROPS frame and blade)

mm (in) A D D1 G H H1 L L1 T W W1 W2

SV 2082560 1300 - 385 2870 2280 5195 - 25 1680 1720 -

(100.8) (51.2) (-) (15.2) (113.0) (89.8) (204.5) (-) (1.0) (66.1) (67.7) (-)

7-15SV208 - SV216

274002

H

WW1

W2

OPERATOR'S MANUAL


SV 2082560 1300 - 385 2870 2280 5195 - 25 1680 1720 -

(100.8) (51.2) (-) (15.2) (113.0) (89.8) (204.5) (-) (1.0) (66.1) (67.7) (-)

7-16 SV208 - SV216

274001

T

G

D1

D

L

L1

A

H1


7.6. Dimensional diagram for SV210 (with cab, ROPS frame and blade)


SV 2102560 1300 - 385 2870 2280 5195 - 25 1680 1720 -

(100.8) (51.2) (-) (15.2) (113.0) (89.8) (204.5) (-) (1.0) (66.1) (67.7) (-)

7-17SV208 - SV216

274002

H

WW1

W2

OPERATOR'S MANUAL


SV 2102560 1300 - 385 2870 2280 5195 - 25 1680 1720 -

(100.8) (51.2) (-) (15.2) (113.0) (89.8) (204.5) (-) (1.0) (66.1) (67.7) (-)

7-18 SV208 - SV216

282050

L

L1

D

A

T

H1

H

G

D1


mm (in) A D D1 G G1 H H1 L L1 T* W W1 W2

SV 2122878 1500 - 440 435 3070 2400 5780 - 25 2130 2258 -

(113.3) (59.1) (-) (17.3) (17.1) (120.9) (94.5) (227.6) (-) (1.0) (83.9) (88.9) (-)

7.7. Dimensional diagram for SV 212 (with cab, ROPS frame and blade)

7-19SV208 - SV216

282051

G1

W

W2

W1

OPERATOR'S MANUAL

mm (in) A D D1 G G1 H H1 L L1 T* W W1 W2

SV 2122878 1500 - 440 435 3070 2400 5780 - 25 2130 2258 -

(113.3) (59.1) (-) (17.3) (17.1) (120.9) (94.5) (227.6) (-) (1.0) (83.9) (88.9) (-)

7-20 SV208 - SV216

282050

L

L1

D

A

T

H1

H

G

D1


mm (in) A D D1 G G1 H H1 L L1 T W W1 W2

SV 2162930 1500 - 440 435 3075 2420 5900 - 40 2130 2258 -

(115.4) (59.1) (-) (17.3) (17.1) (121.1) (95.3) (232.3) (-) (1.6) (83.8) (88.9) (-)

7.8. Dimensional diagram for SV 216 (with cab, ROPS frame and blade)

7-21SV208 - SV216

282051

G1

W

W2

W1

OPERATOR'S MANUAL

mm (in) A D D1 G G1 H H1 L L1 T W W1 W2

SV 2162930 1500 - 440 435 3075 2420 5900 - 40 2130 2258 -

(115.4) (59.1) (-) (17.3) (17.1) (121.1) (95.3) (232.3) (-) (1.6) (83.8) (88.9) (-)

7-22 SV208 - SV216


Notes

8-1SV208 - SV216

OPERATOR'S MANUAL

SECTION 8 INDEX

8-2 SV208 - SV216

SECTION 8 - INDEX

IndexA

Adjust valve clearance 4-48Air conditioner 1-7Air conditioning system 1-25Air fi lter vacuum valve 4-17Air vents 2-2Armrest position and lifting 2-3ATC – Ammann Traction Control 2-12Auxiliary lights 2-9Axle 7-3

BBackrest position 2-3Batteries 1-7Battery master switch 2-2, 2-14, 2-19Battery safety 1-25Beacon 2-2Biodiesel fuel 4-3Blade 3-15Blade actuator, foot type 2-2Blade actuator, hand type 2-2Bleed the fuel system 4-61Bolted connections 4-65Brakes 7-3

CCab 1-7Cab light 2-2Cab raising/lowering switch 2-2Cab ventilation fi lter 2-2, 4-60Capacities 7-3Clean the machine 4-62Commencing compaction work 1-11Compaction meter switch 2-16Control panels 2-2Coolant 4-4Crankcase ventilation 4-16

DDamping system 4-46De-conservation 6-2Diesel fuel 4-3Direction indicators 2-11Document compartment 2-3Door hinge pins 4-29Draining procedure 3-19Drink holder 2-2Drive 7-3Driver’s control panel 1-7Driving on public roads 1-25Drum damping system 4-46Drum frame 1-7Drum slip limitation 2-10

EECM engine diagnostics socket 2-5

Ecological and hygiene principles 1-28Electrical installation 7-3Electromagnetic compatibility 1-4Electromagnetic compatibility (EMC) 1-4Emergency stop 3-9Engine 7-2Engine belt 4-16Engine coolant level 4-15Engine idling 2-9Engine idling stepping 2-9Engine intake pipes 4-23Engine name plate location 1-5Engine oil 4-2Engine preheating 2-13Engine speed selector 2-5Entry and exit 1-26Exhaust muffl er 1-7Expansion tank cap 4-54

FFan 4-16Fan switch 2-2Faults 4-68Filling tires 3-18Fire and explosion prevention 1-24Fire extinguisher 2-2Fluid/lubricant specifi cations 4-2Fluids and lubricants 4-6Front metal rubbers 4-47Front pins for cab installation 4-29Front towing attachment 3-24Front wiper incl. washer 2-2Front wiper switch 2-2Fuel 4-3Fuel fi lter 4-36Fuel prefi lter 4-37Fuel tank 1-7Fuse for lifting actuator 2-2Fuses 2-5, 5-2

GGeneral information 1-2General maintenance safety 1-23General operating safety 1-10

HHand signals 1-29Hazardous chemicals 1-24Hazard warning beacon 2-9Heater breather 2-2Heater fan switch 2-10Heater valve tie rod 2-2Hood 1-7Hood hinge pins 4-29Hood raising/lowering switch 2-2Hydraulic oil 4-4Hydraulic oil fi lter clogged 2-13Hydraulic oil level 2-13Hydraulic oil pressure fi lter 1-7Hydraulic oil temperature gauge 2-5

8-3SV208 - SV216

OPERATOR'S MANUAL

Hydraulic tank 1-7

IIgnition switch 2-5Indicator lamps 2-5Inspect the battery 4-25Instrument board 2-2Intended use of the machine 1-3

JJoint 1-7Jump starting from an external power source 5-3

LLifting levers - cab and hood lowering 2-2Linear hydromotor for lifting operator control stand

4-28Linear hydromotors for hood raising 4-28Loud horn 2-9Lube grease 4-5Lubrication and maintenance chart 4-10Lubrication and maintenance operations 4-13Lubrication plan 4-12Lumbar bolster 2-3

MMachine component identifi cation 1-7Machine frame number 1-5Machine loading 3-21Machine operation during its running-in period 3-26Machine parking 3-11Machine towing 3-23Machine travel 3-5Manual hydrogenerator for raising/lowering 2-2Manual hydrogenerator joystick 2-2Multifunctional display 2-20

NName plate 1-5

OOperating speed preselector 2-5Operating the machine at high altitudes 3-29Operating the machine at high temperatures and high

humidity levels 3-28Operating the machine at low temperatures 3-27Operating the machine in an extremely dusty envi-

ronment 3-29Operating with vibration on compacted and hard

materials 3-29Operator detection system 1-26Operator presence system 1-26Operator protective structure 1-27Operator qualifi cation requirements 1-13Operator responsibilities 1-14Operator seat 2-3

PPad foot segments 1-7, 4-32Parking brake 2-5, 2-11Plow blade 1-7Power View display 2-5Preservation 6-2Protective structure 1-27

RRadiator 1-7, 4-34Raising and lowering the cab and hood 3-12Rear lights 2-9Rear metal rubbers 4-47Rear towing attachment 3-24Rearview mirrors 2-2Rear wiper incl. washer 2-2Rear wiper switch 2-2Recharging indicator lamp 2-13Roller transportation 3-20ROPS 1-12ROPS2D (Rollover Protective Structure) 2-12ROPS frame 1-7

SSafety signs 1-18Scraper 1-7Scrapers 4-63Seat cushion 2-3Seat height 2-3Seat sliding 2-3Seat squab sliding 2-3Seat swivel 2-3Securing a transported machine 3-20Securing the joint 3-22Socket 11 2-8Socket for beacon/hand lamp 2-2Specifi cations 7-2Starting the engine 3-2Stopping the machine 3-10Storage 6-2Storage box for fi rst-aid kit 2-2Suction strainer 4-53Sun visor 2-2

TTechnical data 7-2Tire pressure 4-19TOTAL STOP button 2-5Towing 3-23Transmission fl uid 4-5Transportation 3-20Transportation safety 1-25Transporting the machine 1-25Transport speed controller 2-5Travel drive 7-2Travel hydrogenerator 1-7Travel joystick 2-5Travel transmission fl uid levels 4-31

8-4 SV208 - SV216

SECTION 8 - INDEX

UUtility safety 1-27

VVibration hydrogenerator 1-7Vibrations 7-3Vibration switch 2-5Vibrator cooling mixture 4-5vibrator oil level 4-30Vibrator oil level 4-31Vibratory drum 1-7

WWasher fl uid 4-5Washer fl uid tank 2-2Weight 7-4Windshield washer switch 2-2

8-5SV208 - SV216

OPERATOR'S MANUAL

Notes

case sv208

Documents

machine safety

work safety

safety section

safety signs

safety measures

general operating safety

general safety rules

machine operation