cat saw dc600 en webb 2011
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Cut Saw DC600
10-09 / EN
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Post processing of the boards include automated stackingand transport of complete board packs.
The DC600 xing system straightens the board duringoperations.
The saw can be equipped with manual or fully automatedboard picking systems for material supply.
The two saw blades work simultaneously on the board.
Two saw blades for simultaneous cuts at both ends of the board
Mill cutter for bird mouths and complex processing
Two boards per cycle gives a cycle time of 6 seconds per piece regardless of length.
The Double Cut saw is developed for high capacity and high accuracy cutting of timber. It is
equipped with two saw blades which work either in parallel with the same board or with two dif-
ferent boards simultaneously.
Double capacity with the Double Cut saw
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Example of a saw center setup.
The preprocessing of adding projects to work queues can be done anywhere on thecompany; In the ofce, from the fork lift or even at the saw.
The work queue and required material is published on a web site to allow fork lift driversto know what material is needed next in the machine.
With 21 servo axes, the Double Cut is a exible saw that can be programmed to carry out both
simple and complicated processing operations using the same machine. It has a milling cutter for
more advanced operations. The DC600 has a full range of peripheral equipment such as pickers,
stackers and marking units, making it adaptable.
Another advantage with the CNC controlled Double Cut is the crossway timber input which saves
oor space. The machine also utilizes the material well, as it minimizes waste with a built-in opti-
mization function. It is easily connected to an existing network, which in turn generates more ways
of utilizing the Double Cuts high capacity.
Automation to higher levels
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The DC600 Infeed system
Curve measuring system
Flipping function
Two boards per saw cycle
Marking unit
Destacking option from multiple piles
The DC600 infeed system includes laser measuring of the board, ipping function, marking unit
and stacking to allow two boards to be cut simultaneously.
The laser measuring system and the ipping function determines the curve of the board and ips
it when necessary. This way, all pieces are aligned and inserted into the saw in the same manner.
The saw software determines which way the curve should bend on each piece and optimizes the
cuts according to this.
The stacking function places two boards on top of each other. A marking unit travels along the two
boards and prints information for each piece over the whole length of the board. Finally, a pusher
inserts the printed and stacked boards into the cut saw in a controlled process.
The infeed system can be operated manually or even better with a destacking system. When using
a destacker you have the option to feed the saw from one or multiple wood piles with different
board dimensions. With this option you have fully automated the infeed side of your saw.
The infeed system
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Stacker for Cut Saw DC600
Stack width 800 mm
Fully automated or can be manually operated
Can receive boards from the saw while stacking a full layer
Randek stacking system for the cut saw DC600 consists of seven cassettes with swords and a
hydraulic lifting table. The stacker is completely integrated in the saw and controlled from the
program or manually at a separate console. The stacker senses the next board width and decides
to eject a complete layer on the stack or wait for the next board before the stacking process starts.
The stacker can be combined with roller conveyors for timber stack transport, making it possible
to fully automate the out feed side of the saw.
The Stacking System
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The Transfer program automatically exports a picking list for
the fork lift operator. He can easily see what kind of material is
needed in the near future for the saw. The exported list is pub-
lished in Internet Explorer on the local LAN and is visible for all
personnel who require the information.
Export functions
The Transfer program lets you import self-made or auto generat-ed les from truss calculation programs. Here you can optimize
your pieces to achieve an optimal process. The jobs get queued
and you can easily make changes to job orders and timber
stacks.
The Transfer
In the Editor program you can easily create your own projects,
single pieces or a complete roof. The program can be run at the
saw or as a stand-alone application anywhere in or outside your
company. The easy to use interface makes the creation process
smooth and problem free.
The Editor
The software for the cut saw DC600 is in fact a Randek developed CAD/CAM-software. It gives you
the possibility to import les from the leading truss calculation softwares, or to make your own
boards with whatever processing operations you need to do. With an optimizing system the boards
are joined together in the most rational way to minimize waste and to speed up the operations.
Finally the complete jobs are gathered in the job-queue where you easily control the saw in what
order to produce and when to nish and start new timber stacks on the output side.
The software
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Technical data
Cut Saw DC600
Description Minimum Maximum
Length 10825 mm
Width 2310 mm (4875 mm incl. stacker)
Height 2950 mm
Saw angle 0 360
Saw inclination 0 62
Mill angle 0 360Incoming material - length 2000 mm 6700 mm
Incoming material - width 50 mm 250 mm
Incoming material - thickness 20 mm 100 mm
Processed material - length 1 mm 6600 mm
Saw engines 2 x 5,5 kW
Mill cutter engine 1 x 6,7 kW
Mill cutter 2 x 180 mm
Saw blades 2 x 600 mm (Hard metal)
Electrical connection 400V (50Hz) - 63A / 230V (50Hz) - 160A
Pneumatic connection 6,5 bar - 1250 l/min
Dust exhaust 8000 m3/tim
Capacity Down to 4 seconds / processed board
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