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Softstarter range Catalogue 1SFC 288001-en, ed6. March 2001

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Page 1: Catalogo Soft Starter

Softstarter range

Catalogue 1SFC 288001-en, ed6. March 2001

Page 2: Catalogo Soft Starter

2 ABB Low Voltage Products

1SFC 288001-en, ed6. March 2001

Contents:

Description 3

Ordering data PS S 4

Accessories PS S 5

Ordering data PS D 6

Ordering data PS DH 7

General technical data 8

Technical data 10

Dimensions 12

Circuit diagrams 14

Minimum distance to wall/front 16

Page 3: Catalogo Soft Starter

ABB Low Voltage Products 3

1SFC 288001-en, ed6. March 2001

Softstarters type PS S, PS D and PS DH

ABB’s solid state starter range is used when it is important to have a smooth start-up of various types of motor drives.Instead of switching directly to full voltage the softstarter ensures a gradual voltage increase.ABB’ s Softstarter is available in four versions, PS S 03…25, PS S 18/30…300/515, PS D 75…840 and PS DH 30…720.

Description

PS S 03…PS S 25 is a compact solution for small motors.Mounting is on 35 mm DIN-rail. This small softstarter has abuilt-in bypass contact.

PS S 18/30…PS S 300/515 for normal duty applicationsand connection both ”In Line” and ”Inside Delta” (comparethe connection with a standard Y/D starter). The result of”Inside Delta” connection is a 42 % reduction of the currentexposed to the softstarter. It will then be possible, forexample, to start and run a 100 A motor using a 58 Asoftstarter.

An optional ”Current limit” function is available. Two signalrelays are built in as standard. This softstarter has a servicefactor of 1.15, which means that the maximum operationalcurrent is Ie (rated current) x1.15.Example: the PS S 18/30 connected in-line has an Ie of 18 A.The maximum operational current is then 1.15 x 18 A = 20.7 A.

PS D 75…PS D 840 and PS DH 30…PS DH 720 softstartershave a robust design in metal housing for many types ofapplications, both normal duty and heavy duty. Flexibleparameter settings with potentiometers and clear indicationwith LEDs of status and faults on front of the unit. The optionalbuilt in advanced electronic overload relay (always included asstandard for PS DH versions) provides much better motorprotection than a conventional bimetallic relay, for example inintermittent duty.

The operator panels for PS S, PS D and PS DH have LED´s, potentiometers and switches for indication and settings.

1SF

T 9

8899

-003

In-line and inside-delta connection of PS S 18/30…300/515

PS D and PS DH

10

20

4060 s0,5

1

2 5

50

100

240 s0,5

520

40

50

60 %10

30

90

100 %30

5070

4

5 x Ir2

390

100 %70

80

START

STOP

UINI

USD

ILIMIr

F2F1

ROn

PT

12

34

OF

F

PFKickSCTPF

norm slow

N Y

1SF

T 9

8899

-032

PS S 18/30…300/515

1SF

T 9

8899

-031

PS S 25

1SF

T 9

8899

-043

2515

5

35

50

!

105

0.5

15

20

5.02.5

0.5

7.5

10

PS S 03…123.5

2.0

0.5

5.0

6.5

4.02.0

0.5

6.0

8.0

4020

0

60

85

1SF

T 9

8899

-030

Page 4: Catalogo Soft Starter

4 ABB Low Voltage Products

1SFC 288001-en, ed6. March 2001

IN LINE INSIDE DELTARated Rated

Motor power motor Motor power motor

230 V 400 V 500 V 690 V current 230 V 400 V 500 V 690 V currrentPe Pe Pe Pe Ie Pe Pe Pe Pe Ie Type Order code WeightkW kW kW kW A kW kW kW kW A 1) 2) kg

4 7.5 11 - 18 7.5 15 18.5 - 30 PS S 18/30-500 1SFA 89 2001 R ■ ■ 00x 2.3- 7.5 11 15 18 - 15 18.5 25 30 PS S 18/30-690 1SFA 89 3001 R ■ ■ 00x 2.3

7.5 15 18.5 - 30 12.5 25 30 - 52 PS S 30/52-500 1SFA 89 2002 R ■■ 00x 2.3- 15 18.5 25 30 - 25 30 45 52 PS S 30/52-690 1SFA 89 3002 R ■■ 00x 2.3

9 18.5 22 - 37 15 30 37 - 64 PS S 37/64-500 1SFA 89 2003 R ■■ 00x 2.3- 18.5 22 30 37 - 30 37 55 64 PS S 37/64-690 1SFA 89 3003 R ■■ 00x 2.3

11 22 25 - 44 22 37 45 - 76 PS S 44/76-500 1SFA 89 2004 R ■■ 00x 2.3- 22 25 37 44 - 37 45 59 76 PS S 44/76-690 1SFA 89 3004 R ■■ 00x 2.3

12.5 25 30 - 50 25 45 55 - 85 PS S 50/85-500 1SFA 89 2005 R ■■ 00x 3.6- 25 30 45 50 - 45 55 75 85 PS S 50/85-690 1SFA 89 3005 R ■■ 00x 3.6

15 30 37 - 60 30 55 75 - 105 PS S 60/105-500 1SFA 89 2006 R ■ ■ 00x 3.8- 30 37 55 60 - 55 75 90 105 PS S 60/105-690 1SFA 89 3006 R ■■ 00x 3.8

18.5 37 45 - 72 37 59 80 - 124 PS S 72/124-500 1SFA 89 2007 R ■ ■ 00x 3.8- 37 45 59 72 - 59 80 110 124 PS S 72/124-690 1SFA 89 3007 R ■■ 00x 3.8

22 45 55 - 85 40 75 90 - 147 PS S 85/147-500 1SFA 89 2008 R ■ ■ 00x 8.6- 45 55 75 85 - 75 90 132 147 PS S 85/147-690 1SFA 89 3008 R ■■ 00x 8.6

30 55 75 - 105 55 90 110 - 181 PS S 105/181-500 1SFA 89 2009 R ■■ 00x 10.4- 55 75 90 105 - 90 110 160 181 PS S 105/181-690 1SFA 89 3009 R ■■ 00x 10.4

37 75 90 - 142 75 132 160 - 245 PS S 142/245-500 1SFA 89 2010 R ■■ 00x 10.4- 75 90 132 142 - 132 160 220 245 PS S 142/245-690 1SFA 89 3010 R ■■ 00x 10.4

45 90 110 - 175 90 160 200 _ 300 PS S 175/300-500 1SFA 89 2011 R ■■ 00x 20.5- 90 110 160 175 - 160 200 257 300 PS S 175/300-690 1SFA 89 3011 R ■■ 00x 20.5

75 132 160 - 250 132 220 295 - 430 PS S 250/430-500 1SFA 89 2013 R ■■ 00x 22.0- 132 160 220 250 - 220 295 400 430 PS S 250/430-690 1SFA 89 3013 R ■■ 00x 22.0

90 160 200 - 300 160 257 355 - 515 PS S 300/515-500 1SFA 89 2014 R ■■ 00x 22.0- 160 200 257 300 - 257 355 500 515 PS S 300/515-690 1SFA 89 3014 R ■■ 00x 22.0

Ordering data Soft starter PS S 03…25, PS S18/30…300/515

RatedMotor power motor Control

230 V 400 V 500 V 600 V current voltagePe Pe Pe Pe Ie Uc Type Order code WeightkW kW kW kW A V kg

0.75 - - - 3.5 1) PS S 03-220B 1SFA 89 1001 R2209 0.27- 1.1 - - 3.5 2) PS S 03-400B 1SFA 89 1001 R4009 0.27- - 1.5 - 3.5 3) PS S 03-480B 1SFA 89 1001 R4809 0.27

3.0 - - - 12 1) PS S 12-220B 1SFA 89 1002 R2209 0.275.5 12 2) PS S 12-400B 1SFA 89 1002 R4009 0.27

- - 5.5 - 12 3) PS S 12-480B 1SFA 89 1002 R4809 0.27- - - 7.5 12 3) PS S 12-600B 1SFA 89 1002 R6009 0.27

6.5 - - - 25 1) PS S 25-220B 1SFA 89 1003 R2209 0.6011.0 25 2) PS S 25-400B 1SFA 89 1003 R4009 0.60

- - 15.0 - 25 3) PS S 25-480B 1SFA 89 1003 R4809 0.60- - - 18.5 25 3) PS S 25-600B 1SFA 89 1003 R6009 0.60

PS S 03…25 For normal starts

1) Control Voltage 24-110 VAC/DC, 110-230 VAC2) Control Voltage 24-110 VAC/DC, 110-400 VAC3) Control Voltage 24-110 VAC/DC, 110-500 VAC

PS S 18/30…300/515 For normal starts

1) Code letter for supply voltage is F = 110-120V, 50/60Hz; L = 220-240V 50/60 Hz. Code letter for fault signal relay is Blank = NO; C = NC 2) Code number for supply voltage x is 1 = 110-120V, 50/60Hz; 2 = 220-240V 50/60 Hz Code number for fault relay ■ ■ is 1 = NO; 2 = NC

Note! Contact NC available from June 2001

Page 5: Catalogo Soft Starter

ABB Low Voltage Products 5

1SFC 288001-en, ed6. March 2001

Ordering data Accessories PS S 18/30…300/515

Current transformer for current limit functionTo be connected to terminals 11 and 12 on the soft starter.The setting range (1.5 – 4) corresponds to a multiple of the transformer ratio.Technical data below shows transformer ratio and number of turns for the primary winding.

Type Order code Technical data For softstarter Weightkg

PS CT-60 1SFA 89 9001 R1060 60/1 – 2 turns PS S 18/30 0.30PS CT-40 1SFA 89 9001 R1040 40/1 – 1 turn PS S 30/52 0.30PS CT-50 1SFA 89 9001 R1050 50/1 – 1 turn PS S 37/64 0.30PS CT-60 1SFA 89 9001 R1060 60/1 – 1 turn PS S 44/76 0.30PS CT-75 1SFA 89 9001 R1075 75/1 – 1 turn PS S 50/85 0.30PS CT-75 1SFA 89 9001 R1075 75/1 – 1 turn PS S 60/105 0.30PS CT-100 1SFA 89 9001 R1100 100/1 – 1 turn PS S 72/124 0.25PS CT-125 1SFA 89 9001 R1125 125/1 – 1 turn PS S 85/147 0.25PS CT-150 1SFA 89 9001 R1150 150/1 – 1 turn PS S 105/181 0.25PS CT-200 1SFA 89 9001 R1200 200/1 – 1 turn PS S 142/245 0.25PS CT-250 1SFA 89 9001 R1250 250/1 – 1 turn PS S 175/300 0.25PS CT-400 1SFA 89 9001 R1400 400/1 – 1 turn PS S 250/430 0.25PS CT-400 1SFA 89 9001 R1400 400/1 – 1 turn PS S 300/515 0.25

Cable connectors for Cu cables (set of 3)Type Order code Wire range For softstarter Tightening torque Weight

max. Nm kg

– 1SDA 02 3354 R1 6-185 mm2 PS S 85/147…142/245 16 0.2LZ 185-2C/120 1SFN 07 4709 R1000 2x(50-120) mm2 PS S 85/147…142/245 16 0.3– 1SDA 02 3368 R1 16-240 mm2 PS S 175/300…300/515 25 0.4

Cable connectors for Al and Cu cables (set of 3)Type Order code Wire range For softstarter Tightening torque Weight

max. Nm kg

– 1SDA 02 3356 R1 35-95 mm2 PS S 85/147…142/245 13.5 0.1– 1SDA 02 3357 R1 25-150 mm2 PS S 85/147…142/245 31 0.1– 1SDA 02 3370 R1 120-240 mm2 PS S 175/300…300/515 43 0.1

Terminal shrouds (set of 2)Type Order code For softstarter Weight

kg

LT 185-AC 1SFN 12 4701 R1000 For cable connectors PS S 85/147…142/245 0.1LT 185-AL 1SFN 12 4703 R1000 For compression lugs PS S 85/147…142/245 0.1LT 300-AC 1SFN 12 5101 R1000 For cable connectors PS S 175/300…300/515 0.2LT 300-AL 1SFN 12 5103 R1000 For compression lugs PS S 175/300…300/515 0.2

Terminal nut washer (set of 2)Type Order code For softstarter Weight

kg

LE 185 1SFN 07 4716 R1000 PS S 85/147…142/245 0.2LE 300 1SFN 07 5116 R1000 PS S 175/300…300/515 0.3

Terminal enlargementsType Order code For softstarter Weight

kg

LW 75 BK 529 002-A PS S 50/85…72/124 0.1LW 185 1SFN 07 4707 R1000 PS S 85/147…142/245 0.25LW 300 1SFN 07 5107 R1000 PS S 175/300…300/515 0.4

Page 6: Catalogo Soft Starter

6 ABB Low Voltage Products

1SFC 288001-en, ed6. March 2001

Motor power Rated

220-230 V 380-400/415 V 500 V 690 V motor current Order codePe Pe Pe Pe Ie Type Supply voltage Us Supply voltage Us

kW kW kW kW A PS D 110-127 V,50/60 Hz 220-240 V,50/60 Hz kg

22 37 – – 28–75 75 1SFA 88 4204- F 1SFA 88 4204- L 10– – 45 – 28-75 75 1SFA 88 5204- F 1SFA 88 5204- L 1030 55 – – 70–110 110 1SFA 88 4205- F 1SFA 88 4205- L 11– – 75 – 70–110 110 1SFA 88 5205- F 1SFA 88 5205- L 11

37 75 – – 87.5–145 145 1SFA 88 4206- F 1SFA 88 4206- L 13– – 90 – 87.5–145 145 1SFA 88 5206- F 1SFA 88 5206- L 1345 90 – – 105–175 175 1SFA 88 4207- F 1SFA 88 4207- L 25– – 110 – 105–175 175 1SFA 88 5207- F 1SFA 88 5207- L 25

55 110 – – 140–210 210 1SFA 88 4208- F 1SFA 88 4208- L 28– – 132 – 140–210 210 1SFA 88 5208- F 1SFA 88 5208- L 2875 132 – – 140–250 250 1SFA 88 4209- F 1SFA 88 4209- L 28– – 160 – 140–250 250 1SFA 88 5209- F 1SFA 88 5209- L 28

90 160 – – 175–300 300 1SFA 88 4210- F 1SFA 88 4210- L 28– – 200 – 175–300 300 1SFA 88 5210- F 1SFA 88 5210- L 28110 200 – – 210–370 370 1SFA 88 4211- F 1SFA 88 4211- L 51– – 250 – 210–370 370 1SFA 88 5211- F 1SFA 88 5211- L 51– – – 355 100–370 370 1SFA 88 6211- A F 1SFA 88 6211- A L 51

132 250 – – 280–470 470 1SFA 88 4212- F 1SFA 88 4212- L 51– – 315 – 280–470 470 1SFA 88 5212- F 1SFA 88 5212- L 51– – – 450 250–470 470 1SFA 88 6212- A F 1SFA 88 6212- A L 51

160 315 – – 350–570 570 1SFA 88 4213- F 1SFA 88 4213- L 54– – 400 – 350–570 570 1SFA 88 5213- F 1SFA 88 5213- L 54– – – 560 300–570 570 1SFA 88 6213- A F 1SFA 88 6213- A L 54

200 400 – – 420–720 720 1SFA 88 4214- F 1SFA 88 4214- L 54– – 500 – 420–720 720 1SFA 88 5214- F 1SFA 88 5214- L 54– – – 710 375–720 720 1SFA 88 6214- A F 1SFA 88 6214- A L 64

250 450 – – 525–840 840 1SFA 88 4215- F 1SFA 88 4215- L 64– – 560 – 525–840 840 1SFA 88 5215- F 1SFA 88 5215- L 64– – – 800 500–840 840 1SFA 88 6215- A F 1SFA 88 6215- A L 64

Ordering data Softstarter PS D 75…840

PS D 75…840 For normal starts

replaced by “B” if overload relay class 10 is included, otherwise by A replaced by code letter for current range according to table on page 7

Weight

Page 7: Catalogo Soft Starter

ABB Low Voltage Products 7

1SFC 288001-en, ed6. March 2001

Ordering data Softstarter PS DH 30…720

Motor power Rated

220-230 V 380-400/415 V 500 V motor current Order codePe Pe Pe Ie Type Supply voltage Us Supply voltage Us Weight

kW kW kW A PS DH 110-127 V,50/60 Hz 220-240 V,50/60 Hz kg

7.5 15 – 14–30 30 1SFA 88 4301- B F 1SFA 88 4301- B L 10– – 18.5 14–30 30 1SFA 88 5301- B F 1SFA 88 5301- B L 1015 22 – 28–45 45 1SFA 88 4302- B F 1SFA 88 4302- B L 10– – 30 28–45 45 1SFA 88 5302- B F 1SFA 88 5302- B L 10

18.5 30 – 35–60 60 1SFA 88 4303- B F 1SFA 88 4303- B L 10– – 37 35–60 60 1SFA 88 5303- B F 1SFA 88 5303- B L 1022 37 – 42–75 75 1SFA 88 4304- B F 1SFA 88 4304- B L 11– – 45 42–75 75 1SFA 88 5304- B F 1SFA 88 5304- B L 11

30 55 – 70–110 110 1SFA 88 4305- B F 1SFA 88 4305- B L 13– – 75 70–110 110 1SFA 88 5305- B F 1SFA 88 5305- B L 1337 75 – 87.5–145 145 1SFA 88 4306- B F 1SFA 88 4306- B L 25– – 90 87.5–145 145 1SFA 88 5306- B F 1SFA 88 5306- B L 25

45 90 – 105–175 175 1SFA 88 4307- B F 1SFA 88 4307- B L 28– – 110 105–175 175 1SFA 88 5307- B F 1SFA 88 5307- B L 2855 110 – 140–210 210 1SFA 88 4308- B F 1SFA 88 4308- B L 28– – 132 140–210 210 1SFA 88 5308- B F 1SFA 88 5308- B L 28

75 132 – 140–250 250 1SFA 88 4309- B F 1SFA 88 4309- B L 28– – 160 140–250 250 1SFA 88 5309- B F 1SFA 88 5309- B L 2890 160 – 175–300 300 1SFA 88 4310- B F 1SFA 88 4310- B L 52– – 200 175–300 300 1SFA 88 5310- B F 1SFA 88 5310- B L 52

110 200 – 210–370 370 1SFA 88 4311- B F 1SFA 88 4311- B L 52– – 250 210–370 370 1SFA 88 5311- B F 1SFA 88 5311- B L 52132 250 – 280–470 470 1SFA 88 4312- B F 1SFA 88 4312- B L 55– – 315 280–470 470 1SFA 88 5312- B F 1SFA 88 5312- B L 55

160 315 – 350–570 570 1SFA 88 4313- B F 1SFA 88 4313- B L 55– – 400 350–570 570 1SFA 88 5313- B F 1SFA 88 5313- B L 55200 400 – 420–720 720 1SFA 88 4314- B F 1SFA 88 4314- B L 65– – 500 420–720 720 1SFA 88 5314- B F 1SFA 88 5314- B L 65

replaced by code letter for current range according to table below

PS DH 30...720 For heavy duty starts

Code letter for current range

* For 690V red code letters are used.

Current range PS D – – – – 75 110 145 175 210 250 300 370 470 570 720 840A PS DH 30 45 60 75 – 110 145 175 210 250 300 370 470 570 720 –

PSD (690 V) – – – – – – – – – – – 370 470 570 720 840220-500 V 690 V*

14 – 20 E

17,5 – 25 F

21 – 30 G

28 – 40 H H

35 – 50 J J J

42 – 60 K K K

52,5 – 75 L L

70 – 100 M

87,5 – 125 N N

105 – 150 P P

140 – 200 / 100 – 200 R R R R

175 – 250 S S S

210 – 300 / 150 – 300 T T / T

280 – 400 / 200 – 400 U / U U

350 – 500 / 250 – 500 V / V V

420 – 600 / 300 – 600 W / W W

525 – 750 / 375 – 750 X / X X

700 – 1000 / 500 – 1000 Y / Y

Page 8: Catalogo Soft Starter

8 ABB Low Voltage Products

1SFC 288001-en, ed6. March 2001

PS S 03…PS S 25 and PS S 18/30…PS S 300/515

PS S 03…PS S 12 PS S 25 PS S 18/30…PS S 300/515

Rated insulation voltage Ui V 630 630 690Rated operational voltage Ue V 220 – 230 220 – 230 200 – 690

400-415 400-415480-500 480-500600 600

Starting capacity at max.Rated current Ie 5 x Ie for 5 sec 5 x Ie for 5 sec 4 x Ie for 10 sec

Number of starts per hour 62) 62) 305)

Overload capability Overload class A 10 10 10Service factor % 100 100 115 (PS S 18/30…250/430)

110 (PS S 300/515)Ambient temperature

During operation °C -20 – +50 -20 – +50 -25 – +601)

During storage °C -40 – +70 -40 – +70 -40 – +70

Degree of protectionMain circuit IP 20 IP 20 IP 20 (PS S 18/30-500…44/76-500)

IP 10 (PS S 50/85-500…72/124-500)IP 10 (PS S 18/30-690…72/124-690)IP 00 (PS S 85/147…300/515)

Supply and control circuit IP 20 IP 20 IP 20

SettingsRamp time during start s 0.5 – 6.5 -+15% 0.5 – 10 -+10% 1 – 30Ramp time during stop s 0.5 – 8 -+25% 0.5 – 20 -+10% 0 – 30Initial voltage during start % 0 – 85 -+15% 0.5 – 50 -+5% 30 – 70Current limit function xIe No No 1.5 – 43)

Switch forInside delta connection ON/OFF No No Yes

Signal relayBy-pass signal No4) No4) YesFault signal No No YesRated operational voltage Ue V – – 250Rated thermal current Ith A – – 5Rated operational current Ieat AC-15 (Ue=250 V) A – – 1.5

Signal indication LEDReady to start/stand by ON Green Green GreenRamping up/down Yellow Yellow (flashing) NoCompleted start ramp T.O.R. Yellow Yellow GreenGeneral fault F1 – Red RedExternal fault F2 – – Red

General technical data

1) Above 40 0C, up to max 600 C, reduce the rated current with 0.8 % per 0C.2) When more than 6 starts per hour are required, contact your sales office.3) Only if current transformer is connected (accessory).4) The unit has built in by-pass contacts (AC-53b).5) Valid for 50 % on time and 50 % off time. 3.5 x Ie for 7 sec., if other data is required, contact your sales office.

Page 9: Catalogo Soft Starter

ABB Low Voltage Products 9

1SFC 288001-en, ed6. March 2001

General technical data

General technical data PS D 75…840 and PS DH 30…720

PS D 75…145 PS D 175…840 PS DH 30…110 PS DH 145…720

Rated insulation voltage U i V 690 690 690 690Rated operational voltage Ue V 220–500 220–690 220–500 220-500Starting capacity at maxrated current Ie 4,5 x Ie for 14s 5 x Ie for 7s 5 x Ie for 25s 5 x Ie for 25s

Number of starts per hour 6 4) 3 4) 6 4) 1 4)

Overload capacity Overload class A 10 10 30 30Service factor % 100 100 100 100

Ambient temperatureDuring operation1) °C 0 – 50 0 – 50 0 – 50 0 – 50During storage °C -40 – +70 -40 – +70 -40 – +70 -40 – +70Degree of protection IP 00 IP 00 IP 00 IP 00

SettingsRamp time during start sec 0.5 – 60 0.5 – 60 0.5 – 60 0.5 – 60Initial voltage during start % 10 – 60 10 – 60 10 – 60 10 – 60Ramp time during stop sec 0.5 – 240 0.5 – 240 0.5 – 240 0.5 – 240Step down voltage special ramp % 100 – 30 100 – 30 100 – 30 100 – 30Current limit function 2 – 5 x Ie 2 – 5 x Ie 2 – 5 x Ie 2 – 5 x IeAdjustable rated motor current Ie2) % 70 – 100 70 – 100 70 – 100 70 – 100

Switches forEnergy saving function ON/OFF (PF) Yes Yes Yes YesKick start, YES/NO (KICK) Yes Yes Yes YesHigh current switch off, YES/NO (SC) Yes Yes Yes YesReaction time for energy savingnormal/slow (TPF) Yes Yes Yes Yes

Signal relaysFault signal K6 Yes Yes Yes YesBy-pass signal, start ramp completed K5 Yes Yes Yes YesRun signal K4 Yes Yes Yes YesOverload signal Yes Yes Yes YesRated operational voltage Ue V 250 250 250 250Rated thermal current Ith A 5 5 5 5Rated operational current Ieat AC-15 (Ue=250V) A 1.5 1.5 1.5 1.5

Signal indication (LED)Fault (F1 and/or F2) red Yes Yes Yes YesOverload (OVL) yellow 3) Yes3) Yes3) Yes YesReady to start/stand by (ON) green Yes Yes Yes YesRunning (R) yellow Yes Yes Yes YesCompleted start ramp (T) yellow Yes Yes Yes YesEnergy saving function active (P) yellow Yes Yes Yes Yes

1) Above 40 °C, up to max 50 °C, reduce the rated current with 0.8 % per °C.2) For Ue = 690 V; setting 50 – 100 %.3) Optional for PSD types.4) When more than stated starts per hour are required, contact your sales office.

Page 10: Catalogo Soft Starter

10 ABB Low Voltage Products

1SFC 288001-en, ed6. March 2001

Recommended ABB Power re-Overload protection Max quirementsCurrent range power loss of supply

at max / e Max fuse rating main circuit 4) circuitSize Type A W Bussman fuses Ferraz fuses VA

PS S03 TA 25 DU 2.2–3.1 – 16 A 170M1359 212 TA 25 DU 10–14 – 40 A 170M1363 225 TA 25 DU 18–25 – 50 A 170M1364 5

PS S18/30 TA 25 DU 6–18 3) 50 A 170M1364 5) 63 A 6.6 URB 000 D08 V 0063 930/52 TA 25 DU 10–30 3) 80 A 170M1366 5) 100 A 6.6 URB 000 D08 V 0100 937/64 TA 42 DU 22–37 3) 125 A 170M1368 5) 160 A 6.6 URB 000 D08 V 0160 944/76 TA 75 DU 29–44 3) 160 A 170M1369 5) 200 A 6.6 URD 30 D08 A 0200 950/85 TA 75 DU 29–50 3) 160 A 170M1369 5) 200 A 6.6 URD 30 D08 A 0200 1060/105 TA 75 DU 29–60 3) 200 A 170M1370 5) 250 A 6.6 URD 30 D08 A 0250 1072/124 TA 75 DU 45–72 3) 250 A 170M1371 5) 315 A 6.6 URD 30 D08 A 0315 1085/147 TA 110 DU 65–85 3) 315 A 170M1372 5) 400 A 6.6 URD 30 D08 A 0400 36105/181 TA 110 DU 65–105 3) 400 A 170M3019 6) 400 A 6.6 URD 30 D08 A 0400 36142/245 TA 200 DU 100–142 3) 450 A 170M3020 6) 500 A 6.6 URD 30 D08 A 0500 36175/300 TA 200 DU 100-175 3) 500 A 170M3021 6) 530 A 6.6 URD 30 D08 A 0550 65250/430 TA 450 DU 130-250 3) 700 A 170M4017 6) 630 A 6.6 URD 31 D08 A 0630 65300/515 TA 450 DU 130-300 3) 900 A 170M5015 6) 900 A 6.6 URD 32 D11 A 0900 65

PS D75 TA 75 DU 7) 45–75 3) 250 A 170M1371 5) 315 A 6.6 URD 30 D08 A 0315 40110 TA 110 DU7) 65–110 3) 315 A 170M1372 5) 400 A 6.6 URD 30 D08 A 0400 40145 TA 200 DU7) 100–145 3) 400 A 170M3019 6) 400 A 6.6 URD 30 D08 A 0500 40175 TA 200 DU7) 100–175 2) 450 A 170M3020 6) 500 A 6.6 URD 30 D08 A 0500 65210 TA 450 DU7) 130–210 2) 500 A 170M3021 6) 530 A 6.6 URD 30 D08 A 0550 65250 TA 450 DU7) 130–250 2) 630 A 170M4016 6) 550 A 6.6 URD 31 D08 A 0550 65300 TA 450 DU7) 130–300 2) 700 A 170M4017 6) 630 A 6.6 URD 31 D08 A 0630 65370 TA 900 DU7) 265–370 2) 900 A 170M5015 6) 900 A 6.6 URD 32 D11 A 0900 90

470 TA 900 DU7) 265–470 2) 1250 A 170M5018 6) 1250 A 6.6 URD 33 D11 A 1250 90570 TA 900 DU7) 265–570 2) 1500 A 170M6018 6) 1250 A 6.6 URD 33 D11 A 1250 90720 TA 900 DU7) 465–720 2) 1800 A 170M6020 6) 2000 A 6.6 URD 233 PLAF 2000 90840 TA 900 DU7) 465–840 2) 1800 A 170M6020 6) 2000 A 6.6 URD 233 PLAF 2000 90

PS D(690V)370 TA 450 DU 130–370 2) 900 A 170M5015 6) 900 A 6.6 URD 32 D11 A 0900 90470 TA 900 DU 265–470 2) 1250 A 170M5018 6) 1250 A 6.6 URD 33 D11 A 1250 90570 TA 900 DU 265–570 2) 1500 A 170M6018 6) 1250 A 6.6 URD 33 D11 A 1250 90720 TA 900 DU 465–720 2) 1500 A 170M6018 6) 2000 A 6.6 URD 233 PLAF 2000 90840 TA 900 DU 465–840 2) 1500 A 170M6018 6) 2000 A 6.6 URD 233 PLAF 2000 90

PS DH30 1) 3) 125 A 170M1368 5) 160 A 6.6 URD 30 D08 A 0160 4045 1) 3) 200 A 170M1370 5) 200 A 6.6 URD 30 D08 A 0200 4060 1) 3) 250 A 170M1371 5) 250 A 6.6 URD 30 D08 A 0250 4075 1) 3) 315 A 170M1372 5) 315 A 6.6 URD 30 D08 A 0315 40110 1) 3) 400 A 170M3019 6) 450 A 6.6 URD 30 D08 A 0450 40145 1) 2) 450 A 170M3020 6) 500 A 6.6 URD 30 D08 A 0500 65175 1) 2) 500 A 170M3021 6) 550 A 6.6 URD 30 D08 A 0550 65210 1) 2) 630 A 170M4016 6) 630 A 6.6 URD 31 D08 A 0630 90250 1) 2) 700 A 170M4017 6) 700 A 6.6 URD 32 D08 A 0700 90300 1) 2) 900 A 170M5015 6) 900 A 6.6 URD 32 D08 A 0900 90370 1) 2) 1000 A 170M5016 6) 1000 A 6.6 URD 33 D08 A 1000 90470 1) 2) 1250 A 170M5018 6) 1250 A 6.6 URD 33 D08 A 1250 90570 1) 2) 1500 A 170M6018 6) 1600 A 6.6 URD 33 TTF A 1600 90720 1) 2) 1800 A 170M6020 6) 2000 A 6.6 URD 233 PLAF 2000 90

Technical data

1) Electronic overload relay built in, class 30 5) Fuse holder 170H 10072) Total power loss: PLtot = [3 x Ie x 1.0] + 100 (W) Reduced to 100 W only when using by-pass 6) Fuse holder 170H 30043) Total power loss: PLtot = [3 x Ie x 1.0] + 50 (W) Reduced to 50 W only when using by-pass 7) Not required if using the optional electronic o.l.4) For the supply circuit: 6 A delayed

Size related data

Page 11: Catalogo Soft Starter

ABB Low Voltage Products 11

1SFC 288001-en, ed6. March 2001

Cross section of connection cables PS S 03…25 and PS S 18/30…300/515

Type PS S 03… 12 25 18/30-500… 50/85-500… 85/147-500… 175/300…44/76-500 72/124-500 142/245-500 300/515-500

18/30-690… 85/147-690… 175/300…72/124-690 142/245-690 300/515-690

Main circuitConnection clamp

Rigid solid/rigid stranded 1x mm2 2.5 10 2.5-16 6-50 See accessories See accessoriesRigid solid/rigid stranded 2x mm2 2.5 6 2.5-16 6-25 See accessories See accessories

Tightening torque (for guidance only) max.Nm 0.5 2 2.6 4.5 See accessories See accessoriesConnection bar

Width and thickness mm – – – – 17.5x5 20x5Hole diameter mm – – – – 8.5 10.2

Tightening torque (for guidance only) max. Nm – – – – 9 18

Supply and control circuitConnection clamp

Rigid solid/rigid stranded 1x mm2 2.5 2.5 2.5 2.5 2.5 2.5Rigid solid/rigid stranded 2x mm2 2.5 - - - - -

Tightening torque (for guidance only) max. Nm 0.5 0.5 0.5 0.5 0.5 0.5

Cross section of connection cables PS D and PS DH

Type PS D 75 110...145 175...570 720 840Type PS DH 30...60 75...110 145...470 570 720

Main circuitConnection clamp

Cu-cable mm2 35 – – – –Al-cable mm2 35 – – – –

Connection barWidth x thickness mm – 15x4 25x6 40x6 50x6Hole diameter mm – 7 11 11 11

Tightening torque min.Nm 2.5 2.4(M6) 12.0(M10) 12.0(M10) 12.0(M10)(For guidance only) max.Nm 3.0 3.2(M6) 16.0(M10) 16.0(M10) 16.0(M10)

Supply and control circuitConnection clamp mm2 2.5 2.5 2.5 2.5 2.5

Technical data

Page 12: Catalogo Soft Starter

12 ABB Low Voltage Products

1SFC 288001-en, ed6. March 2001

PS S 85/147-500…142/245-500PS S 85/147-690…142/245-690

PS S 03, PS S12

PS S 50/85-500…72/124-500PS S 18/30-690…72/124-690

Dimensions

82

45

1SF

T 9

8899

-004

104

1SF

T 9

8899

-005

163

10

1SF

T 9

8899

-011

25

0

23

49

2

125

140

7,5

6,5(4x)

1SF

T 9

8899

-010

265

1,5

1SF

T 9

8899

-013

340

181

158

3,1

320

10

7(4x)

1SF

T 9

8899

-012

PS S 18/30-500…44/76-500

200

105

120

7,5

184

9

2

6,5(4x)

1SF

T 9

8899

-006

163

10

1SF

T 9

8899

-007

PS S 25

87

90

1SF

T 9

8899

-008

10

4

1SF

T 9

8899

-009

Depth from DIN rail 101 mm Depth from DIN rail 101 mm

PS S 175/300-500…300/515-500PS S 175/300-690…300/515-690

1.5

265

356

333

3.1

7(4x)

32

0

34

0

10

1SF

T 9

8800

-003

1SF

T 9

8800

-002

Page 13: Catalogo Soft Starter

ABB Low Voltage Products 13

1SFC 288001-en, ed6. March 2001

Dimensions

PS D 75PS DH 30...60

PS D 370...840PS DH 300...720

PS D 110...145PS DH 75...110

PS D 175...300PS DH 145...250

T 1 T 2 T 3

L 1 L 2 L 3

252423

RESET

2120 22

OVERLOAD

TOR

1211109 1918171615141376 854321

FAULTRUNSTART/STOP

220-240 V50/60 Hz

RESET

OVL

43

90

7050

50

4030

I

U

U

5 * Ir2

10030

6010

240 s0,5

STOP

520

50

100

40

5

60 s

20

102

1

0,5

9080

70 100

START

Ir

N Y

norm slow

PT

R

F2

On

F1

PF

Kick

SC

TPF

INI

SD

LIM

360

265

Ø 7 (4x)

7,5

260

26.5

313

280

1SF

T 9

8899

-014

Dimension

Type E F K

PS D370…570PS DH300…470 34 25 65

PS D720PS DH570 41.5 40 62.5

PS D840PS DH720 46.5 50 62.5

183

235

6

310

1SF

T 9

8899

-019

50/60 Hz220-240 V

START/STOP

RUN FAULT

1 2 3 4 5 86 7 13 14 15 16 17 18 199 10 11 12

TOR

OVERLOAD

2220 21

RESET

23 24 25

LIM

SD

INI

TPF

SC

Kick

PF

F1

On

F2

R

T P

norm slow

N Y

Ir

START

10070

80 90

0,5

1

210

20

60 s

5

40

100

50

205

STOP

0,5 240 s

10 60

30 100

2 5 * Ir

U

U

I

30 40

50

5070

90

3 4

OVL

RESET

382

402

444

380

13

R3,5

R5,5

12

300417

25

Ø11

117 117

1SF

T 9

8899

-018

218

1SF

T 9

8899

-015

252423

RESET

2120 22

OVERLOAD

43

90

7050

50

4030

I

U

U

5 * Ir2

10030

6010

240 s0,5

STOP

520

50

100

40

5

60 s

20

102

1

0,5

9080

70 100

START

Ir

N Y

norm slow

PT

R

F2

On

F1

PF

Kick

SC

TPF

INI

SD

LIM

TOR

1211109 1918171615141376 854321

FAULTRUN

START/STOP220-240 V50/60 Hz

Ø11

RESET

OVL

600

540

210 210

6 hole 9x7

572

14

173,5173,5

125 125 125

E

27 K

1SF

T 9

8899

-020

310

66

205

F

6

1SF

T 9

8899

-021

218

125

4

1SF

T 9

8899

-017

50/60 Hz220-240 V RUN FAULT

1 2 3 4 5 86 7 13 14 15 16 17 18 199 10 11 12

TOR

OVERLOAD

2220 21

RESET

23 24 25

START/STOP

LIM

SD

INI

TPF

SC

Kick

PF

F1

On

F2

R

T P

norm slow

N Y

Ir

START

10070

80 90

0,5

1

210

20

60 s

5

40

100

50

205

STOP

0,5 240 s

10 60

30 100

2 5 * Ir

U

U

I

30 40

50

5070

90

3 4

OVL

RESET

Max

400

Ø 7 (4x)

280

7,5265

313

260

26,5Ø 7

15

4545

1SF

T 9

8899

-016

Page 14: Catalogo Soft Starter

14 ABB Low Voltage Products

1SFC 288001-en, ed6. March 2001

Uc=24-110VAC DC

Start

A3

A2

A1

Start

1L1 3L2 5L3

K5: 1 K5: 2

V1 V2

2T1 4T2 6T3U V W

Uc=110-480VAC Start

A3

A2

A1

PS S 18/30…300/515

PS S 03…25

Circuit diagrams

1SF

T 9

8899

-022

1SF

T 9

8800

-001

ed.

3

F6 Temperature monitor

K5 Relay, actuated at fullvoltage (Ue = 100%)

K6 Relay, fault signal

T1 Control transformer

T2 Current transformer

V1-V6 Thyristor

K5 Integral By-passV1, V2 Thyristor

Page 15: Catalogo Soft Starter

ABB Low Voltage Products 15

1SFC 288001-en, ed6. March 2001

Circuit diagrams

E1 Circuit board

E3–E5 Fan

F6 Temperaturemonitor

J1–J3 Contact blocks

K4 Relay, actuatedin operationalposition

K5 Relay, actuatedat full voltage(Ue = 100 %)

K6 Relay, faultsignal

T2 Currenttransformer

T5 Controltransformer

V1–V6 Thyristor

X1–X3 Terminal block

PS D without electronic overload relay

E1 Circuit board

E2 Circuit boardOVL

E3–E5 Fan

F6 Temperaturemonitor

J1–J3 Contact blocks

K3 Relay, overload

K4 Relay, actuatedin operationalposition

K5 Relay, actuatedat full voltage(Ue = 100 %)

K6 Relay, faultsignal

T2 Currenttransformer

T3 Currenttransformer

T5 Controltransformer

V1–V6 Thyristor

X1–X3 Terminal block

PS D and PS DH with electronic overload relay1S

FT

988

99-0

241S

FT

988

99-0

25

Page 16: Catalogo Soft Starter

AB

B C

ontr

ol,

SE

-721

61

Väs

terå

s, S

wed

en, T

el. +

46 2

1 32

07

00, F

ax +

46 2

1 12

60

01

Cat

alog

ue 1

SF

C 2

8800

1-en

, ed6

. M

arch

200

1 . P

rod.

AB

B C

ontr

ol/X

M P

rinte

d in

Sw

eden

Väs

terå

s 20

01-0

3

Minimum distance to wall/front

1SF

T98

899-

026

DimensionsType No. E F G HPS S 18/30-500…44/76-500 120 200 - 163PS S 50/85-500…72/124-500 140 250 - 163PS S 18/30-690…72/124-690 140 250 - 163PS S 85/147-500…142/245-500 181 340 - 265PS S 85/147-690…142/245-690 181 340 - 265PS S 175/300-500…300/515-500 356 340 - 265PS S 175/300-690…300/515-690 356 340 - 265PS D75PS DH30…60 280 360 313 218PS D110…145PS DH75…110 280 400 313 218PS D175…300PS DH145…250 382 444 402 310PS D370…840PS DH300…720 540 600 600 310

Minimum distance to wall/frontA = 20 mmB = 10 mmC = 100 mm Both top and bottomD = 150 mm Both top and bottom

GF

E

BB

D

PS D(H)

E

F

C

B B

1SF

T98

899-

028

PS S 18/30…300/515

A

H

1SF

T98

899-

027

H

A

1SF

T98

899-

029