catalogo tornos verticales kdm

Sales Office : 101-901 Adena-Rex 202 Kumgok, Bundang, Kyunggi, Korea, 453-869 / Tel. 82-31-719-8520 / Fax. 82-31-919-8530

Factory : #1054 Gang-Ri Jangma, Changnyeong, Gyeongnam, Korea, 635-871 / Tel. 82-55-536-3056~8 / Fax. 82-55-536-3059

� CNC Control (Fanuc 18iTB)

※ Machine speifications and other features are subject to change without notice.

KTC/KTM-SERIES Printed in Korea 2009.12

www.kdmworld.com

1. Controlled axisMax. controlled axis ·································3 (X,Z,C)Simultaneous control axis ·····························3 (X,Z,C)Least input increment ······················(0.001mm, 0.001deg)Fine acceleration/decelerationHRV controlHigh-speed HRV controlInch/metric switching ································G20, G21InterlockMachine lock ········································ Z-axesEmergency stopOvertravelStored stroke check 1Mirror image Each axis ·························display/M-CODEFollow-upChamfering on/off ··································M72,M73Backlash compensationStored pitch error compensation2. OperationAutomatic operationDNC operationMDI operationProgram number searchSequence number searchDry runSingle blockJog feedManual handle feedManual handle interruptIncremental feed ································X1, X10, X1003. InterpolationPositioning ··········································· G00Linear interpolation ····································· G01Circular interpolation ································ G02,G03Dwell ··············································· G04Threading/synchronous feedMulti-start threading ···································· G33Skip ················································ G314. Feed functionRapid traverse ······························0~10,000mm/minRapid traverse override ························ Fo, 25, 50, 100%Feed per minute/ rotation····························· G94/G95Cutting feedrate clampAutomatic acceleration/decelerationFeedrate override ································· 0 to 200%Jog override ····································· 0 to 100%Override cancel ····································M56/M575. Program inputOptional block skip ···································1 blockMaximum value ································ ± with 8 digitsProgram number ································O with 4 digitsSequence number ·······························N with 5 digitsDecimal point inputDiameter/radius programmingPlane selection ································G17, G18, G19Rotary axis designationRotary axis roll-overCoordinate system settingAutomatic coordinate system settingCoordinate system shiftDirect input of coordinate system shiftManual absolute on/offG code system ·········································· AChamfering/corner roundingSubprogram callCustom macro B Canned cycle ··································G90,G92,G94Canned cycle for drilling ··························G83,G84,G85Arc radius R programmingFANUC Series 15 tape format6. Auxiliary/Spindle functionMiscellaneous function··························· M with 3 digitsSpindle function ································S with 3 digitsConstant surface speed control ························ G96/G97Spindle override ·································0% to 150%1st spindle orientation ···································M192nd spindle orientation ··································M39Rigid tapping ··········································M29

Standard Specifications

Optional Specifications

7. Tool functionTool function ·······································T4 digitsTool compensation data ·································· 32Tool offset ·········································T-CODETool geometry/wear compensationTool nose radius compensation ·····················G40,G41,G42Tool offset value counter inputDirect input of measured tool compensation value 8. Editing functionPart program storage length ·····························160mRegistered programs ···································· 125Part program editing9. Setting & displayStatus displayClock functionCurrent position displayProgram displayParameter setting displaySelf-diagnosis functionAlarm displayAlarm history displayDisplay of PMC messageOperation history displayHelp functionDisplay language ·····································EnglishData protection key ································ Key switchScreen clear10. Data input & outputReader/punch interface ······························RS-232-CMemory card input/outputEmbedded ethernetControl unit built-in display ···················· (10.4˝ color LCD)

Stroke limit check before travelSequence number collation stopProgram restartTool retract and returnManual linear/circular interpolationUnidirectional positioning ································· G60Polar coordinate interpolation ························G12.1,G13.1Cylindrical interpolation ··································G7.1Helical interpolationThreading retractContinuous threadingVariable-lead threading ·································· G34Circular threading ·································· G35/G36Polygon turning ································· G50.2/G51.2Linear acceleration/decelerationafter cutting feed interpolationOptional block skip ··································9 blocksProgram number ································O with 8 digitsWorkpiece coordinate system ······················· G52 to G59Workpiece coordinate system preset ·······················G92.1Addition of workpiece coordinate system ···················48 setsDirect drawing dimension programmingG code system ········································ B/CProgrammable data input ···························· G10/G11Addition to custom macro common variables ··········· #500 to #999Multiple repetitive canned cycle ························G70~G76Multiple repetitive canned cycle II ··················· (Pocket profile)Arc radius R programming ·························· with 9 digitsM code group checkTool compensation data ······························64 itemsTool life managementAutomatic tool compensation·························· G36/G37Direct input of measured tool compensation value B Part program storage length ·················320,640,1280,2560mRegistered programs ····························200, 400, 1000Background editingExpanded part program editingRun time and parts number displayGraphic functionDynamic graphic displayDisplay language ··························· (Japanese, Chinese)Handy machine operator’s panel

ISO9001

KTC/KTM Series 32

MACHINE TOOL LINE-UP

•KTC-12/16(F)•KTC-16/20•KTC-20/25•KTC-25/30

•KTM-12/16(F)•KTM-16/20•KTM-20/25•KTM-25/30

KTM Series

KTC Series

KTC/KTM Series 54

Performance of high accurate milling and turning operations in one machine!

Rigid table base and column construction make realization of positioning accuracy and heavy duty machining!

KTC/KTM Series 76

KTM-12/16(F)

Machine Line-Up

■High Accurate Machining

Thanks to the improved and advanced tool clamping

system (Hirth Coupling: clamping force of 7tons), KTC/

KTM Series can perform heavy duty turning operations

without compromising accuracy and minimize tool run-out

in milling operations.

■Rigid Cast Structure

KTC/KTM Series thermo symmetrical Rib and rigid

cast structure is designed to minimize from mechanical

structure deformations caused by heavy table loads and

heavy duty machining.

■GUIDE WAYS

Guide way is designed widely, ensures reliable heavy duty

machining.

Heat treatmented and grinded guide way ensure high

reliable machining and excellent durability

Best Machine Among Equivalent Models!

Rigid Table Base and Column Construction

KTM- 16/20

■Various Machining Performance

KTC/KTM Series are designed to perform high accurate milling

and turning operations in one machine.

■Table configuration

Big size of bearing for supporting heavy loads, high speed and

heavy duty machining on the table.

■All-in-one Chip pan Bed

All-in-one chip pan bed makes it easy to discharge the chip and

coolant.

Advaned Design for the Heavy-Duty,

Accurate Machining of Large Workpieces

W-Axis Moving

KTC/KTM Series CNC VERTICAL BORING &TURNING CENTER

KTC/KTM Series 98

KTM- 25/30

Machine Line-Up

■High Precision Traverse (X.Z.W-axes)

Equipped with high precision ball screws and gear box, KTM-25/30 enables

to move X,Z,W-axes in high speed with mainta accuracy.

■Power Pack System.

Utilizing POWER PACK UNIT,

Advaned Design for the Heavy-Duty,

Accurate Machining of Large Workpieces!

6-Pallet

The large, heavy workpieces machined

by vertical

Lathes mostly require a lots of time for

set-up.


Major CapabilitiesKTC/KTM Series CNC VERTICAL BORING &TURNING CENTER

KTC/KTM Series 1110

� Machining Range

� Table Torque & Motor Power Diagram

Minimum Boring

Machining Range

Chucking Range

A B C D E F G H I J K

KTM & KTC-12/16(F) 1600 900 1015 920 340 240 50 160 300 1180 1320

KTM & KTC-16/20 2000 1000 1750 1655 340 240 50 160 300 1544 1684

KTM & KTC-20/25 2500 1100 1800 1705 340 240 50 478 618 1902 2042

KTM & KTC-25/30 3000 1200 1985 1890 340 240 50 478 618 2462 2602

� KTM&KTC-12/16(F) � KTM&KTC-16/20

� KTM&KTC-20/25 � KTM&KTC-25/30

� KTM&KTC-12/16(F) � KTM&KTC-16/20 � KTM&KTC-20/25 � KTM&KTC-25/30

1631

47

3722

1631

47

3722

45°

45°

140

20115x26=39026

1250

Ø

45°

45°

22x26=572 201

26

140

22.5°

22.5°

22.5°

1600

Ø

140

Ø2000

Ø2500

61

2846

4120

61

2846

4120

15x40=600 350

22.5°

22.5°

22.5°

140

35022x40=880

1631

47

3722

1631

47

3722

45°

45°

140

20115x26=39026

1250

Ø

45°

45°

22x26=572 201

26

140

22.5°

22.5°

22.5°

1600

Ø

140

Ø2000

Ø2500

61

2846

4120

61

2846

4120

15x40=600 350

22.5°

22.5°

22.5°

140

35022x40=880

1631

47

3722

1631

47

3722

45°

45°

140

20115x26=39026

1250

Ø

45°

45°

22x26=572 201

26

140

22.5°

22.5°

22.5°

1600

Ø

140

Ø2000

Ø2500

61

2846

4120

61

2846

4120

15x40=600 350

22.5°

22.5°

22.5°

140

35022x40=880

1631

47

3722

1631

47

3722

45°

45°

140

20115x26=39026

1250

Ø

45°

45°

22x26=572 201

26

140

22.5°

22.5°

22.5°

1600

Ø

140

Ø2000

Ø2500

61

2846

4120

61

2846

4120

15x40=600 350

22.5°

22.5°

22.5°

140

35022x40=880

KJ

IH

Workplece

Table

Workplece Workp

lece

Workp

lece

A

B

C

D

Standard tool holder

Table

0

5

10

15

20

25

30

35

40

45

50

0 50 100 150 200 250 300 350

PO

WE

R(k

W)

TO

RQ

UE

(N

.m)

TABLE SPEED (rpm)TABLE SPEED (rpm)

LOW 45kW LOW 37kW HIGH 45kW HIGH 37kW LOW 45kW LOW 37kW HIGH 45kW HIGH 37kW

20000

18000

16000

14000

12000

10000

8000

6000

4000

2000

00 50 100 150 200 250 300 350

PO

WE

R(k

W)

TO

RQ

UE

(N

.m)

TABLE SPEED (rpm)


25000

20000

15000

10000

5000

0

TABLE SPEED (rpm)0 50 100 150 200 250

0

5

10

15

20

25

30

35

40

45

50

0 50 100 150 200 250

PO

WE

R(k

W)

TABLE SPEED (rpm)


TO

RQ

UE

(N

.m) 25000

30000

35000

20000

15000

10000

5000

0

TABLE SPEED (rpm)0 50 100 150 200

0

10

20

30

40

50

60

0 50 100 150 200

PO

WE

R(k

W)

TO

RQ

UE

(N

.m)

25000

30000

35000

40000

45000

50000

20000

15000

10000

5000

0

TABLE SPEED (rpm)0 50 100 150

TABLE SPEED (rpm)


0 50 100 150 0

10

20

30

40

50

60

Major CapabilitiesKTC/KTM Series CNC VERTICAL BORING &TURNING CENTER

� Floor Space � Turning tool holder

Powerful turning tool clamping force (7 tons)Separate milling spindle attachment/ adaptor is designed to minimize possible damages of spindle taper.

� KTM-12/16(F), KTM-16/20

Milling attach

Turning tool holder

Hirth coupling

Clamping force(7Ton)

� KTC Series, KTM-25/30

KTC/KTM Series 1312

� KTC Series & KTM-25/30

Standard tool holder(Thru-tool coolant type) Tool Holder Morse Taper Holder

Boring Bar Holder Boring Bar Holder Base Body

5170

559053

05

� KTM&KTC-12/16(F) � KTM&KTC-16/20

6385

6420

5940

� KTM&KTC-20/25 � KTM&KTC-25/30

6635

5330

7420

7755

530076

50

� Turning tool holder

� KTM-12/16 & KTM-16/20

Boring Bar Holder Boring Bar Holder Base Body

Standard tool Holder Tool Holder Morse Taper Holder

� Tool Clamping Mechanism

Milling attach

Turning tool holder

Hirth coupling

Main ConstructionKTC/KTM Series CNC VERTICAL BORING &TURNING CENTER

KTC/KTM Series 1514

� Rigid cast iron structure � Saddle / Ram structure and configuration

Thermo symmetrical rib and rigid cast iron structure is designed to minimize from mechanical structure deformations caused

by heavy duty machining.

� Table structure and configuration

Big size bearing for supporting heavy loads, enabling high speed and heavy duty machining on the table.

Table indexing precison(0.001 degree) through high precision encoder

Powerful two step table clamping

Two-speed of ZF gear box is designed to prevent the gear-wheels noise and the gear vibrations,

It guarantees precision machining quality.

<PULLEY TYPE>

KTM-12/16, KTM-25/30

<PULLEY GEAR TYPE>

KTM-16/20

Rigid square ram pillar for heavy duty machining (Ram Size : 240 X 240)

Double hydraulic balancing cylinder for stabilizing Z-axis movement

Ram

240mm

240m

m

Guide way is designed widely ensures reliable heavy duty machining.

Heat treatmented and grinded guide way ensure

high reliable machining and excellent durability

Powerful turning tool clamping force (7 tons)

Milling attachment/ adaptor design to minimize Arbor damages

� Milling spindle drive

� ATC structure

Equipped with tool magazine as standard can perform various machining

Operations with minimizing tool change and set-up time, maximizing machine productivity.

(Turning tool ports : 8, Milling tool ports : 8)� C-Axis structure

Minimize backlash (Double pinion)

Turning tool port

Milling tool port

<GEAR TYPE>

KTM-12/16(F)

KTM-16/20

<BELT TYPE>

KTM-25/30

Ram

BalancingCylinder

Saddle

ZF Gearbox

Rotary Encoder Large Bearing Table Clamp

Accessories and Cutting SampleKTC/KTM Series CNC VERTICAL BORING &TURNING CENTER

KTC/KTM Series 1716

� Standard Accessories � KTC/KTM Series Cutting Sample

Automatic Tool Charger (ATC)

■KTM Series

▶16 Tool ports : Milling attach 1set, Standard tool holder 1set

Boring bar holder 1set

■KTC Series

▶ 8 Tool ports : Standard tool holder 1set

Boring bar holder 1set

Chip Conveyor

� Optional Accessories

90。Angular attachment

Tool setter

Through Spindle CoolantHydraulic chuck

Scale(X,Z-axes)

Manual 4T-JawSplash GuardOil Cooler

Automatic Pallet Changer (APC)


KTC/KTM Series 1918

� Specifications

Specifications

•Table(including Manual 4T-Jaw)•Hydraulic Unit•Slideway Lubrication Unit•Cutting Oil Unit•Splash Guard•X-axis Glideway Protect Steel Cover•Leveling Block and Basic Bolt, Nut•Alarm Display Light•Tool Box and Maintenance Tool•Table Lubrication Cooling Unit•Work Light•Automatic Tool Charger (KTM:16PORT, KTC:8PORT)•Chip conveyor & Chip bucket•Tool holders -Standard tool holder : 1set -Boring bar holder : 1set

� Standard Accessories

•Scale Feedback( X,Z-axes)•Hydraulic Chuck and Cylinder•Tool Instrument System (Tool setter)•Auto Power Off•Through Spindle Coolant•Transformer•Tool Holders

� Optional Accessories

Items UnitKTC-12/16 KTM-12/16 KTC-16/20 KTM-16/20 KTC-20/25 KTM-20/25 KTC-25/30 KTM-25/30

CROSS FIX TYPE CROSS MOVING TYPE CROSS MOVING TYPE CROSS MOVING TYPE

Capacity

Max. swing mm 1,600 1,600 2,000 2,000 2,500 2,500 3,000 3,000

Max. turning height mm 1,015 1,015 1,750 1,750 1,800 1,800 1,985 1,985

Distance from table top to spindle nose mm - 920 - 1,655 - 1,705 - 1,890

Max. loading of workpiece kg 6,000 6,000 10,000 10,000 15,000 15,000 25,000 25,000

Table

Table diameter mm 1,250 1,250 1,600 1,600 2,000 2,000 2,500 2,500

Table speed of turning rpm 1~350 1~350 1~250 1~250 1~200 1~200 1~150 1~150

Number of table speed steps Auto-2 Auto-2 Auto-2 Auto-2 Auto-2 Auto-2 Auto-2 Auto-2

Ram head

Ram dimension mm 240×240 240×240 240×240 240×240 240×240 240×240 240×240 240×240

Spindle speed mm - 1~2,000 - 1~2,000 - 1~2,000 - 1~2,000

Spindle taper standard - - ISO 7/24 NO. 50 - ISO 7/24 NO. 50 - ISO 7/24 NO. 50 - ISO 7/24 NO. 50

Travel/feed

Horizontal travel of ram head(X-axis) mm -250 ~ 1,480 -250 ~ 1,480 -250 ~ 1,780 -250 ~ 1,780 -250 ~ 2,200 -250 ~ 2,200 -250 ~ 2,650 -250 ~ 2,650

Vertical travel of ram head(Z-axis) mm 900 900 1,000 1,000 1,100 1,100 1,200 1,200

Vertical travel of cross rail(W-axis) mm - - 250×3step 250×3step 250×4step 250×4step 250×4step 250×4step

Rapid traverse ram head(X-axis) mm/min 10,000 10,000 15,000 15,000 15,000 15,000 15,000 15,000

Rapid traverse ram head(Z-axis) mm/min 10,000 10,000 10,000 10,000 10,000 10,000 10,000 10,000

Rapid traverse cross rail(W-axis) mm/min - - 500 500 500 500 500 500

Cutting feed rate(X-axis) mm/min 3,000 3,000 3,000 3,000 3,000 3,000 3,000 3,000

Cutting feed rate(Z-axis) mm/min 3,000 3,000 3,000 3,000 3,000 3,000 3,000 3,000

Cutting feed rate(C-axis) rpm - 2 - 2 - 2 - 2

ATC

Tool holder type - - MAS.BT50 - MAS.BT50 - MAS.BT50 - MAS.BT50

Number of tool pocket set- M(8) - M(8) - M(8) - M(8)

T(8) T(8) T(8) T(8) T(8) T(8) T(8) T(8)

Tool sank size mm 40×40 40×40 40×40 40×40 40×40 40×40 40×40 40×40

Pull stud - - P50T-1 - P50T-1 - P50T-1 - P50T-1

Motor

Table motor kW AC 37/45 AC 37/45 AC 37/45 AC 37/45 AC 45/55 AC 45/55 AC 45/55 AC 45/55

Milling spindle motor kW - AC 15/18.5 - AC 15/18.5 - AC 15/18.5 - AC 15/18.5

X-axis servo motor kW AC SERVO 4.0 AC SERVO 4.0 AC SERVO 7.0 AC SERVO 7.0 AC SERVO 7.0 AC SERVO 7.0 AC SERVO 7.0 AC SERVO 7.0

Z-axis servo motor kW AC SERVO 4.0 AC SERVO 4.0 AC SERVO 7.0 AC SERVO 7.0 AC SERVO 7.0 AC SERVO 7.0 AC SERVO 7.0 AC SERVO 7.0

C-axis servo motor kW - AC SERVO 4.0 - AC SERVO 4.0 - AC SERVO 7.0 - AC SERVO 7.0

W-axis servo motor kW - - AC SERVO 7.0 AC SERVO 7.0 AC SERVO 7.0 AC SERVO 7.0 AC SERVO 7.0 AC SERVO 7.0

Power cap. Total power capacity kVA 75/80 75/80 75/80 75/80 75/80 75/80 75/80 75/80

Machine size

Height mm 5,305 5,305 6,420 6,420 7,420 7,420 7,650 7,650

Floor dimension (wxb) mm 5,170×5,590 5,170×5,590 6,385×5,940 6,385×5,940 6,635×5,330 6,635×5,330 7,755×5,300 7,755×5,300

Machine weight kg 17,000 25,000 38,000 40,000 47,000 50,000 57,000 60,000

CNC controller - FANUC 18i -TB FANUC 18i -TB FANUC 18i -TB FANUC 18i -TB FANUC 18i -TB FANUC 18i -TB FANUC 18i -TB FANUC 18i -TB

❖ Machine speifications and other features are subject to change without notice

catalogo tornos verticales kdm

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