cathodic protection

16
KOC WARA PRESSURE MAINTENANCE PROJECT

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Cathodic protection for pipilines

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Page 1: Cathodic Protection

KOC WARA PRESSURE

MAINTENANCE PROJECT

Page 2: Cathodic Protection

Site Survey

Design & Drawings / Specification

Manufacturing & Inspection

Shipping Supervision for Site Installation

Supervision for Test & Commissioning Training Hand Over

Site Inspection

For Tank

For Piping

1. Project Execution Plan

Page 3: Cathodic Protection

MR and International Standard

Title

MR-090768-46-320-002 Material Requisition

NACE RP0169 Control of External Corrosion on Underground or Submerged Metallic Piping System

NACE RP0177 Mitigation of Alternating Current and Lightning Effects on Metallic Structure and Corrosion Control System

NACE RP0193 External Cathodic Protection of On-Grade Metallic Storage Tank Bottom

NACE RP0572 Design, Installation, Operation, and Maintenance of Impressed Current Deep Ground Beds

BS 7361 Cathodic Protection – Part 1, Code of Practice for Land and Marine Application

NACE RP0286 The Electrical Isolation of Cathodically Protection Pipelines

A. Reference Main Specification List

Page 4: Cathodic Protection

C. Shallow Bed System / Distribution for U/G Piping

1. Typical Schematic Diagram / in Terminal

Page 5: Cathodic Protection

●Auger Boring

●Anode Bed

2. Shallow Bed System : Typical Details

C. Shallow Bed System / Distribution for U/G Piping

Page 6: Cathodic Protection

Installation Photos

• Auger Boring • Anode Installation

• Cabling • Cable Termination

3. Typical Installation Process C. Shallow Bed System / Distribution for U/G Piping

Page 7: Cathodic Protection

D. Grid System for Tank Bottom External Surface

1. Typical Schematic Diagram

Page 8: Cathodic Protection

●Spot welding : Conductor Bar & MMO Ti Ribbon Anode

●Spot welding : Conductor Bar & Conductor Bar

●Reference Electrode

●Power Feeder

●Monitoring Tube

D. Grid System for Tank Bottom External Surface

2. Typical Layout

Page 9: Cathodic Protection

•Monitoring Tube •Spot Welding

•Connection Diagram

D. Grid System for Tank Bottom External Surface

3. Typical Details(1/3)

Page 10: Cathodic Protection

•Reference Electrode

•Power Feeder

D. Grid System for Tank Bottom External Surface

3. Typical Details(2/3)

Page 11: Cathodic Protection

•Sump Location

•Sleeve for Monitoring Tube •Sleeve for CP Cable

D. Grid System for Tank Bottom External Surface

3. Typical Details(3/3)

Page 12: Cathodic Protection

a. HDPE Sheet b. 1st Backfill & Compaction /

350mm

c. MMO Ribbon &

Conductor Bar

c. MMO Ribbon &

Conductor Bar d. Monitoring Tube d. Reference Electrode

D. Grid System for Tank Bottom External Surface

4. Typical Installation Process(1/5)

Page 13: Cathodic Protection

Spot welding : Conductor Bar

and MMO Ti Ribbon Anode

Spot welding : Conductor Bar

and Conductor Bar

D. Grid System for Tank Bottom External Surface

4. Typical Installation Process(2/5)

Page 14: Cathodic Protection

Monitoring Tube

D. Grid System for Tank Bottom External Surface

4. Typical Installation Process(3/5)

Page 15: Cathodic Protection

Spot welding : Conductor Bar and Power Feeder

Anode Lead Wire Connection to Power Feeder

Protection for Anode Wire Connection Point/Power Feeder

D. Grid System for Tank Bottom External Surface

4. Typical Installation Process / Power Feeder Install(4/5)

Page 16: Cathodic Protection

D. Grid System for Tank Bottom External Surface

4. Typical Installation Process(5/5)