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CATIA for Composites Design & Manufacturing Preparation Design and produce: better, stronger and lighter domenico.berardi @3ds.com Cell +39 3464002722

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Page 1: CATIA for Composites Design & Manufacturing Preparation · PDF fileCATIA for Composites Design & Manufacturing Preparation ... • End to end process coverage with DS V5 Partner

CATIA for Composites

Design & Manufacturing Preparation

Design and produce: better, stronger and lighter

[email protected]

Cell +39 3464002722

Page 2: CATIA for Composites Design & Manufacturing Preparation · PDF fileCATIA for Composites Design & Manufacturing Preparation ... • End to end process coverage with DS V5 Partner

«Creazione forme

& geometrie »

«

Esperienz

a »

« Realtà

Tangibile »

Page 3: CATIA for Composites Design & Manufacturing Preparation · PDF fileCATIA for Composites Design & Manufacturing Preparation ... • End to end process coverage with DS V5 Partner

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Page 4: CATIA for Composites Design & Manufacturing Preparation · PDF fileCATIA for Composites Design & Manufacturing Preparation ... • End to end process coverage with DS V5 Partner

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“Aumentate la competitivita’ dei clienti”

1970 1995 2000 2005 2010 1985

Page 5: CATIA for Composites Design & Manufacturing Preparation · PDF fileCATIA for Composites Design & Manufacturing Preparation ... • End to end process coverage with DS V5 Partner

Typical needs of the composites industry

Page 6: CATIA for Composites Design & Manufacturing Preparation · PDF fileCATIA for Composites Design & Manufacturing Preparation ... • End to end process coverage with DS V5 Partner
Page 7: CATIA for Composites Design & Manufacturing Preparation · PDF fileCATIA for Composites Design & Manufacturing Preparation ... • End to end process coverage with DS V5 Partner

Design intent & Design context

Page 8: CATIA for Composites Design & Manufacturing Preparation · PDF fileCATIA for Composites Design & Manufacturing Preparation ... • End to end process coverage with DS V5 Partner

CATIA for Composites:

The backbone of an extended solution

Page 9: CATIA for Composites Design & Manufacturing Preparation · PDF fileCATIA for Composites Design & Manufacturing Preparation ... • End to end process coverage with DS V5 Partner

CATIA Composites: From shapes to Laminates

Initial Design – Surfaces & geometry preparation

Manufacturing

Preparation

Plies – Detailed Design

Engineering

Deliverables

Digital Mock-Up

Integration

Page 10: CATIA for Composites Design & Manufacturing Preparation · PDF fileCATIA for Composites Design & Manufacturing Preparation ... • End to end process coverage with DS V5 Partner

What is a ply in CATIA ?

Page 11: CATIA for Composites Design & Manufacturing Preparation · PDF fileCATIA for Composites Design & Manufacturing Preparation ... • End to end process coverage with DS V5 Partner

The « Ply Lifecycle management » in CATIA

Page 12: CATIA for Composites Design & Manufacturing Preparation · PDF fileCATIA for Composites Design & Manufacturing Preparation ... • End to end process coverage with DS V5 Partner

Engineering deliverables…

Page 13: CATIA for Composites Design & Manufacturing Preparation · PDF fileCATIA for Composites Design & Manufacturing Preparation ... • End to end process coverage with DS V5 Partner

Manufacturing Preparation

Page 14: CATIA for Composites Design & Manufacturing Preparation · PDF fileCATIA for Composites Design & Manufacturing Preparation ... • End to end process coverage with DS V5 Partner

Solid and tapers approach

Page 15: CATIA for Composites Design & Manufacturing Preparation · PDF fileCATIA for Composites Design & Manufacturing Preparation ... • End to end process coverage with DS V5 Partner

Zones and transition zones approach

Page 16: CATIA for Composites Design & Manufacturing Preparation · PDF fileCATIA for Composites Design & Manufacturing Preparation ... • End to end process coverage with DS V5 Partner

Zones and Staggering edges approach

Page 17: CATIA for Composites Design & Manufacturing Preparation · PDF fileCATIA for Composites Design & Manufacturing Preparation ... • End to end process coverage with DS V5 Partner

Grid approach

Page 18: CATIA for Composites Design & Manufacturing Preparation · PDF fileCATIA for Composites Design & Manufacturing Preparation ... • End to end process coverage with DS V5 Partner

Engineering deliverables, DMU integration…

Page 19: CATIA for Composites Design & Manufacturing Preparation · PDF fileCATIA for Composites Design & Manufacturing Preparation ... • End to end process coverage with DS V5 Partner

Manufacturing Preparation

Page 20: CATIA for Composites Design & Manufacturing Preparation · PDF fileCATIA for Composites Design & Manufacturing Preparation ... • End to end process coverage with DS V5 Partner

Integrated composite structural analysis

Page 21: CATIA for Composites Design & Manufacturing Preparation · PDF fileCATIA for Composites Design & Manufacturing Preparation ... • End to end process coverage with DS V5 Partner

SIMULIA for composites structures performances

Page 22: CATIA for Composites Design & Manufacturing Preparation · PDF fileCATIA for Composites Design & Manufacturing Preparation ... • End to end process coverage with DS V5 Partner

DELMIA composites production planning & documentation

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Solution

• Rules based utomatic rocess planning of composite plies

• Reuse engineering ply data in planning

• Deliver accurate as-planned and as-designed information to the shop floor

• End to end process coverage with DS V5 Partner solutions

Results

• Reduce Planning time up to 90%

• Avoid re-work with error free communication

• Minimize design changes with feedback loop

Page 23: CATIA for Composites Design & Manufacturing Preparation · PDF fileCATIA for Composites Design & Manufacturing Preparation ... • End to end process coverage with DS V5 Partner

3D VIA for e-ply book

3D Via Composer reads natively CATIA Composites

entities. It allows the diffusion of electronic ply book

and training manuals to the shopfloor.

Page 24: CATIA for Composites Design & Manufacturing Preparation · PDF fileCATIA for Composites Design & Manufacturing Preparation ... • End to end process coverage with DS V5 Partner
Page 25: CATIA for Composites Design & Manufacturing Preparation · PDF fileCATIA for Composites Design & Manufacturing Preparation ... • End to end process coverage with DS V5 Partner
Page 26: CATIA for Composites Design & Manufacturing Preparation · PDF fileCATIA for Composites Design & Manufacturing Preparation ... • End to end process coverage with DS V5 Partner