Issue Date

April 2014

INSTALLATION

INSTRUCTIONS

Accessory Application Publication No.

MII 14960

© 2014 Honda Motor Co., Ltd. - All Rights Reserved.

PARTS LIST

87951-MJE-D0021 of 12

HEATED GRIP ATTACHMENT

P/N 08T70-MJE-D00CBR650F/FA

No. Description Qty

(1) Installation Instruction URL 1

(2) Heated grip harness 1

(3) Wire tie (short) 1

(4) Wire tie (long) 3

(5) Wire tie (narrow) 4

(6) Harness boot 1

(7) Tube 1

HEATED GRIP

Sold separately

No. Description Qty

(1) Right heated grip 1

(2) Left heated grip 1

(3) Controller 1

(4) Owner’s Manual 1

TOOLS AND SUPPLIES REQUIREDSide cutters

Scissors

Ruler

Marker

Electrical tape

Pro Honda Handgrip Cement

Grease

Thread lock

Isopropyl alcohol

Shop towel

TORQUE INFORMATIONRefer to the Service Manual for the torque values of the removed parts.

(1)

(2)

(3)

(4)(1)

(2)

(3) (4)

(5)

(7)

(6)

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INSTALLATION

CAUTION

• To prevent burns, allow the engine, exhaust system, radiator, etc., to cool before installing the accessory.

NOTE:

• Disconnect the throttle cables from the right grip as instructed in the motorcycle’s Service Manual.

• For secure adhesion of the left heated grip to the handlebar, use the recommended adhesive agent (Pro Honda Handgrip Cement) and wait until it cures fully before use.

• Be sure to open and close the throttle to check for smooth operation after installation of the right heated grip.

• Take care not to damage the painted surfaces of the motorcycle.

• Reinstall the removed parts on the motorcycle and make sure that wires and harnesses are not pinched.

• Disconnect the negative (-) cable from the battery before installing this accessory.

• The memory of the clock will be erased when you disconnect the battery. After reconnecting the battery, refer to the motorcycle Owner’s Manual and reset the clock.

• Trim the excess ends off the wire ties after attaching them to the wire harnesses. Do not allow the cut part of the wire tie to interfere with any harness or brake hose.

• After heated grip installation, check the turn signal lights and brake/tail lights for proper operation.

• When replacing other accessories that require the installation of this accessory, follow these instructions only.

1. Refer to the Service Manual for the motorcycle, remove the seat, and then disconnect the negative (-) cable from the battery.

SEAT

BOLT

NEGATIVE (-) CABLE

2. Refer to the Service Manual for the motorcycle, remove the left middle cowl.

• Repeat on the right side.

CONNECTORDisconnect.

CLIP

(RIGHT MIDDLE COWL)

BOLT

LEFT MIDDLE COWL

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4. Refer to the Service Manual for the motorcycle, remove the windscreen.

3. Refer to the Service Manual for the motorcycle, remove the upper cowls.

RIGHT UPPER COWL

LEFT UPPER COWL

BOLT

WELL NUT

WINDSCREEN

WASHER

WELL NUT

BOLT

5. Refer to the Service Manual for the motorcycle, remove the rearview mirrors.

6. Refer to the Service Manual for the motorcycle, remove the meter panel and front cowl.

REARVIEW MIRRORS

BOLT

METER PANEL

WASHER

FLANGE COLLAR

BOLT

FRONT COWL

CONNECTORDisconnect.

CONNECTORDisconnect.

CLIPRemove.

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7. Remove the handlebar weight from the motorcycle as shown.

• Repeat on the left side.

8. Loosen the bolts and slide the master cylinder as shown.

• Be careful not to scratch the handlebar.

9. Remove the right handlebar switch as shown.

SCREW

HANDLEBAR WEIGHT

MASTER CYLINDER

BOLTSLoosen.

SCREW

RIGHT HANDLEBAR SWITCH

SWITCH COVER

11. Remove the right grip as shown.

NOTE

Refer to the motorcycle’s Service Manual and then disconnect the throttle cable from the right grip as instructed. Do not try to disconnect the cable with force using pliers or other tools.

10. Remove the throttle housing cover as shown.

SCREW

THROTTLE HOUSING COVER

RIGHT GRIP (Save)

THROTTLE CABLES

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12. Mark the right heated grip harness in the position shown.

RIGHT HEATED GRIP

MARKER

RIGHT HEATED GRIP HARNESS

110 mm

13. Apply grease to the parts of the throttle cables and throttle pipe as shown.

RIGHT HEATED GRIP

THROTTLE PIPE

GREASE

THROTTLE CABLES

GREASE

15. Reposition the master cylinder and tighten the bolts as shown.

• Be careful not to scratch the handlebar.

16. Reinstall the handlebar weight as shown.

• Before applying thread lock, thoroughly clean

the screw.

14. Install the right heated grip and handlebar switch in the reverse order of the motorcycle’s grip removal.

• After installation, refer to the Service Manual

and adjust the throttle freeplay.

RIGHT HEATED GRIP

PUNCH MARK

MATING SURFACEAlign with the punch mark.MASTER CYLINDER

BOLTS

THREAD LOCKBe sure to apply to the

threads of the screw.

HANDLEBAR WEIGHT (Reuse)

SCREW (Reuse)

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18. Secure the right heated grip harness as shown.

• Open and close the throttle and confirm

that there is no tightness of the heated grip

harness.

17. Open and close the throttle grip as shown.

• Check that the throttle opens and automatically

closes smoothly at all handlebar positions.

RIGHT HEATED GRIP

MARK

MOTORCYCLE’S HARNESS

WIRE TIE (narrow)Secure the right heated grip

harness at the marked point

to the motorcycle’s harness.

5 mm

RIGHT HEATED GRIP HARNESS

20. Using isopropyl alcohol, remove all traces of adhesive from the left handlebar.

NOTE

Read the Instructions for steps 21 through 24 carefully before installation and complete the operation quickly before the adhesive cures. Use an assistant to steady the motorcycle while installing the grip.

21. Liberally apply Pro Honda Handgrip Cement to the inside of the left heated grip as shown.

Pro HondaHandgrip Cement

19. Remove the left grip as shown.

LEFT HEATED GRIP

LEFT GRIP (Save)

ISOPROPYL ALCOHOL

LEFT HANDLEBAR

ISOPROPYL ALCOHOL

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22. Apply Honda Bond A to the left handlebar as shown.

23. Spray isopropyl alcohol on the outside of the left handlebar and to the inside of the left heated grip.

• This is done to ease alignment between the

heated grip and handlebar.

LEFT HANDLEBAR

LEFT HANDLEBAR

LEFT HEATED GRIP

ISOPROPYL ALCOHOL

24. Slide the left heated grip onto the left handlebar as indicated.

• Wipe up excess adhesive at once.

NOTICE

• Do not tap on the grip end with a hammer and do not twist the grip with force to insert the left heated grip onto the handlebar, as it can damage the heated grip element.

• Avoid putting pressure on the switch part when inserting the left heated grip. There is a possibility that the switch part will break. Also, install so that there is no gap with the left handlebar switch.

• If the grip gets stuck halfway during installation, apply isopropyl alcohol between the heated grip and handlebar. Do not try to remove the left heated grip using force or tools as the heated grip element can be damaged.

Insert until there is contact with the left handlebar

switch, then align with the indicated position.

Align.

Push in tight against the left

handlebar switch.

LEFT HEATED GRIP

LEFT HEATED GRIP

LEFT HANDLEBAR SWITCH

Pro HondaHandgrip Cement

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25. Reinstall the handlebar weight as shown.

• Before applying thread lock, thoroughly clean

the screw.

26. Remove the dummy connector as shown.

CLIP (Save)Remove.

DUMMY CONNECTOR

THREAD LOCKBe sure to apply to the

threads of the screw.

HANDLEBAR WEIGHT (Reuse)

SCREW (Reuse)

DUMMY CONNECTORRelease from the frame.

FRAME

27. Mark the heated grip harness in the dimensions shown.

MARKER

60 mm

310 mm

HEATED GRIP HARNESS

28. Pass the boot over the connector and fuse as shown.

29. Connect the controller as shown.

HEATED GRIP HARNESS

FUSE

CONTROLLER

HEATED GRIP HARNESS

HARNESS BOOT

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30. Connect the heated grip harness as shown.

MOTORCYCLE’S HARNESS

HEATED GRIP HARNESS

31. Fit the boot over the controller and fuse as shown.

CONTROLLER

FUSE

32. Route the heated grip harness with the wire ties as shown.

WIRE TIE (narrow)Secure the heated

grip harness to the

motorcycle’s harness.

HEATED GRIP HARNESS

WIRE TIE (long)Secure the harness

boot to the front

cowl bracket.

HEATED GRIP HARNESS

WIRE TIE (narrow)Secure the heated grip

harness at the marked point

to the motorcycle’s harness.

HEATED GRIP HARNESS

MARK

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33. Route the heated grip harness as shown.

34. Pass and slide the tube as shown.

HEATED GRIP HARNESS

HEATED GRIP HARNESS

TUBE

36. Secure the tube with electrical tape as shown.

Confirm that the rubber

is in contact with the

base of the heated grip.

RUBBER

ELECTRICAL TAPE

35. Connect the heated grip harness as shown.

WIRE(Blue)

HEATED GRIP HARNESS

WIRE(Blue)

WIRES(Green)

TUBE

LEFT HEATED GRIP HARNESS

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37. Route and secure the heated grip harnesses with the wire ties as shown.

38. Connect each harness as shown.

LEFT HEATED GRIP HARNESS

WIRE TIE (short)Secure the heated

grip harnesses to the

motorcycle’s harness.

HEATED GRIP HARNESS

RIGHT HEATED GRIP HARNESS

HEATED GRIP HARNESS

LEFT HEATED GRIP HARNESS

WIRE TIE (narrow)Secure the heated grip

harnesses at the marked point

to the motorcycle’s harness.

MARK

MOTORCYCLE’S HARNESS

MOTORCYCLE’S HARNESS

WIRE TIE (narrow)Secure each harness to

the motorcycle’s harness.

CONNECTED WIRE TIESecure each harness

to the ignition switch.

IGNITION SWITCH

Connect two wire ties.

39. Bundle each harness with electrical tape as shown.

40. Secure each harness with wire ties as shown.

WIRE TIES (long)

ELECTRICAL TAPEWrap all connectors. HEATED GRIP HARNESS

RIGHT HEATED GRIP HARNESS

LEFT HEATED GRIP HARNESS

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Symptom Check

Heated grip does not operate;• Faulty heated grip

• Faulty heated grip coil

• Blown fuse

• Open or short circuit in heater harness

1. Check whether wires and cables (terminals and connectors) are connected securely.

2. Heated grip inspection:

Check for resistance between the terminals.

Standard:

Right : 2.2 ohms +/- 10%

Left : 2.2 ohms +/- 10%

3. Heater harness inspection:

Check for continuity.

4. If no abnormality is found after the above checks 1, 2, and 3, but the heated grip still does not operate properly, replace the heated grip with a new one.

• The switch cannont be checked with ordinary inspection methods (for continuity, voltage, etc.) because it contains an integrated circuit.

DEALER TROUBLESHOOTING• Stop the engine and turn the ignition switch OFF

when you check the parts and circuits other than those of the heated grips.

41. Check each harness for sufficient play.

• Move the handlebar right and left and check

that the harnesses are not pinched by the

neighboring components and that they are

not pulled taut.

42. Install the removed parts in the reverse order of removal.

• Confirm that the harness is not caught or too

tight.

43. Move the handlebar right and left, and check that this accessory does not interfere with any motorcycle parts.