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  • 7/26/2019 CC701 Instruction Manual

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    ELECTRONIC COUNTERSLECTRONIC COUNTERS

    CC701

    INSTALLATION MANUAL

    CC7 1

    INSTALLATION MANUAL

    Congratulations on the purchase of this new product. Specialcare with the design, workmanship and choice of materials hasbeentaken to ensure reliable performance.

    Each product is stringently tested twice before leaving ourfactory. Therefore, our products are guaranteed for a period of12 (twelve) months from date of purchase. This guarantee is

    valid for defects arising from failure during operation underspecified conditions. Our company does not accept liability for

    g u a r a n t e e

    1 2 m o n t h s

    rh om rg r sl r

    gu r n t ee

    f r on t p a ne lron t p ne l

    SV

    Fn RELAY

    INPUT 1NPUT 1

    INPUT 2NPUT 2

    PRE-SELECT COUNTERRE SELECTCOUNTERC7 1

    RESET

    PV

    RESET KEY

    INPUT

    INPUT 2

    INPUT STATUS INDICATION

    The input 1 LEDilluminates whenever thelow speed count input isactivated.

    The Input 2 LED

    ENTER KEY

    Press to scroll throughvarious display modes inorder to modify function

    4 DIGIT DISPLAY

    Displays the present value, the

    RELAY

    OUTPUT STATUS INDICATION

    The Relay LEDilluminates if the relay is

    PV

    Fn

    SV

    DISPLAY MODE INDICATION

    The corresponding LEDilluminates to indicate which

    UP/DOWN KEYS

    Press to change thedisplayed value of SV or

    the status function.HOLD DOWN TO

    RESET

    rh om rg r sl r

    con ten t s

    introduction

    key features

    installation

    wiring and input connections

    set-up procedure

    detailed function description

    error messages

    operational diagrams

    2

    3

    4

    7

    8

    14

    20

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    Figure 1 : Simplified Functional Diagram

    2

    i n t r oduc t i on

    The Countaline CC701 is a fully programmable 4-digit preselect counterdesigned with the latest microcontroller technology. Incorporating many featuresand input options, the counter is very versatile and easy to use. All programming

    is guided through by the LED display and these user friendlyconspicuous

    t h e C C 7 0 1

    Count

    Input(RI5-4020F-NO-MTC)

    SV

    Fn RELAYELAY

    INPUT 1NPUT1

    INPUT 2NPUT2

    PRE-SELECT COUNTERRE SELECTCOUNTERC7 1

    RESET

    PV

    rh om rg r sl r

    48 x 48 mm panel mount housing formatLarge 4-digit display with leading zero suppressionUser friendly keypad programmingSelectable ADD, SUBTRACT, or ADD/SUBTRACT count modes

    Separate up and down count inputs in ADD/SUBTRACT mode 1.Separate count and count direction inputs in ADD/SUBTRACT mode 2.Dividing prescale programmable from 1 to 250.Relay hold programmable from 0.1 to 25 seconds in 0.1 second increments.High speed count input (500Hz) with selectable positive or negative activeedge.Independent low speed count input (30Hz)Count input overspeed indicationLED indication of relay output and of both count inputs

    Error message for indication of power supply interruption less than 0.3second.Reset achieved via front panel key pad via external switch or via NPN sensor.DC (NPN/PNP) or Namur sensor compatible high speed input (order option)Sensor leads can be connected directly as the CC701 has an internal sensorpower supply.

    ,

    k e y f e a t u r e sey fe t u r e s

    Cut or punch out a panel as shown in Figure 2. Idealpanel thickness is between one and seven

    Refer to Figure 3. Insert the CC701 into the cut-out.Slide the retaining clip (1) over the housing from therear until the clip presses firmly against the panel.

    44

    44

    Figure 2 :Panel Cut-out Dimensions (mm)Figure 2 :

    Panel Cut-out Dimensions mm

    Figure 3 :Mounting MethodFigure 3 :Mounting Method

    2

    1

    i n s t l l t i o n

    Panel Cut-outanel Cut-out

    Mounting

    4

    Wiring

    rh om rg r sl r

    i n s t l l t i o n

    Connection example 1:CC701 with Solid State Relay (SSR) OutputConnection example 1:

    CC701 with Solid State Relay SSR Output

    INPUT 1: Low speed input

    INPUT 2: High speed input

    L

    N

    +

    +

    -

    220VACSSR-+

    -+

    INPUTS

    FAST-BLOWFUSE

    CONTACTOR

    CC701

    SOLID

    STATERELAY

    4

    2

    1

    3

    Input 2Input 1Reset

    12VDC - NPN/PNP sensor(DC option)

    OR8V2 DC - NAMUR sensor

    (NAMUR option)

    -

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    de ta i l ed func t i on desc r ip t i on

    SV

    Fn RELAY

    INPUT 1NPUT1

    INPUT 2NPUT2

    PRE-SELECT COUNTERRE SELECTCOUNTERC7 1

    RESET

    PV

    SV

    Fn RELAY

    INPUT 1NPUT1

    INPUT 2NPUT2

    PRE-SELECT COUNTERRE SELECTCOUNTERC7 1

    RESET

    PV

    SV

    Fn RELAYELAY

    INPUT 1NPUT1

    INPUT 2NPUT2

    PRE-SELECT COUNTERRE SELECTCOUNTERC7 1

    RESET

    PV

    SV

    Fn RELAYELAY

    INPUT 1NPUT1

    INPUT 2NPUT2

    PRE-SELECT COUNTERRE SELECTCOUNTERC7 1

    RESET

    PV

    Press the RESETkey and release it

    Count value resets to zeroand error message is

    cleared in ADD orADD/SUBTRACT1 or 2

    Count value remains whileerror message is cleared.

    Count value resets to SVand error message iscleared in SUBTRACTmode.

    SV

    Fn RELAYELAY

    INPUT 1NPUT1

    INPUT 2NPUT2

    PRE-SELECT COUNTERRE SELECTCOUNTERC7 1

    RESET

    PV

    Clear error message and reset to zerolear error message and reset to zero

    Clear error message and retain count valuelear error message and retain count value

    RESET

    RESET

    Press the RESET key untilthe decimal points

    When all the decimal

    points are continuouslyilluminated it indicates an

    overflow error message.

    All decimal points flashing

    NOT

    rh om rg r s l r

    9

    e r ro r mes sages

    MESSAGE

    DECIMAL POINT ERROR MESSAGESECIMAL POINT ERROR MESSAGES

    CONDITION

    TO CLEARO CLEAR

    COUNT FREQUENCYEXCEEDED MAXIMUM

    INPUT FREQUENCY

    POWER INTERRUPTION

    LESS THAN0,3 SECONDS

    RESET FOR > 3 SECONDS

    RESET FOR > 3 SECONDS

    ALL DECIMAL POINTSILLUMINATE CONTINUOUSLY

    ALL DECIMAL POINTSFLASHING

    2

    ope ra t i ona l d iag rams

    Add Mode

    Count Input-INPUT 2

    Count 0 1

    2 3 4

    5

    NOTE:PRESCALE = 1

    Subtract Mode

    Count Input-INPUT 2

    Count

    nn-1

    n-2n-3

    n-4 n-5

    NOTE:n = SET VALUE (SV)PRESCALE = 1

    rh om r g r sl r

    Control Inputontrol Input

    Input Integrity Indicationnput Integrity Indication

    Reset input

    Brief Power Failurerief Power Failure

    Overflow

    The counter is reset by momentarily depressing the reset key pad on the front panel,or by activationof an external switch or NPN sensor, for less than 2 seconds. When in

    ADD or ADD/SUBTRACT 1 or 2 mode, a reset returns the PV to zero. When in

    The counter stores the PV, SV and all function parameters in non-volatile memorywhen power supply to the unit is lost. A power failure of duration less than 0.3

    If the maximum input frequency is exceeded on either input an error message isdisplayed by continuously illuminating the decimal points.

    In both a brief power failure and an overflow condition the error messages indicatea possible miss count, and can be cleared by depressing the reset button until thedecimal points extinguish. The PV value displayed will not be cleared and

    deta i led f unc t ion desc r ip t ion

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    s p e c i f i c a t i o n s

    24

    Input Specifications

    NAMUR option

    Minimum pulse width

    Active pulse edge Positive or Negative(programmable onFunction 2, Fn2)

    Positive or Negative(programmable onFunction 2, Fn2)

    NAMUR sensorDIN 19234

    HIGH SPEED INPUT RESET INPUTSLOW SPEED INPUT

    Potential free contact orNPN sensor(open collector type)

    Potential free contact orNPN sensor(open collector type)

    1 millisecond 1 millisecond16.7 ms

    Maximuminput frequency

    500Hz 500Hz30 Hz

    DC optionNPN or PNPsensor(open collector type)

    Negative: holds count value

    Positive (if low for < 2 sec):resets count value and clearserror messages

    Positive (if low for > 3 sec):clears error message but notcount value

    Power Supply Tolerance

    Power Consumption

    Operating Temperature

    Protection Class (Front Panel)

    Protection Class (Rear)

    15%

    3s

    f

    e