ccea-slb001-e4_0606 (ccea 5se_size 5)

8
0.3 to 70.0 m 3 /s 1.000 to 252.000 m 3 /h CCEA Air Handling Units

Upload: abioduncity

Post on 08-Mar-2015

52 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: CCEA-SLB001-E4_0606 (CCEA 5SE_SIZE 5)

0.3 to 70.0 m3/s 1.000 to 252.000 m3/h

CCEAAir Handling Units

Page 2: CCEA-SLB001-E4_0606 (CCEA 5SE_SIZE 5)

2

The CCEA Air Handling Unit hasbeen specifically designed to meetthe most stringent requirements ofthe industry in terms of quality,flexibility and hygiene.

Accredited with the most valuablequality standard and certifications,the CCEA units offer unparalleledbenefits:

- High build quality

- Clean Concept

- Customized solutions

The solution for the

Industry

The CCEA Air Handling Unit rangeoffers the highest build quality andflexibility available on the market.Since every unit can bemanufactured on a customizedbasis, the CCEA is particularly welladapted to industrial applicationssuch as manufacturing processes,clean rooms but also hospitals andlaboratories.

Customized system to fityour exact requirements

High reliability

Unit construction based on a uniquecasing design suitable for acontinuous operation pressure up to2500 Pa.

The CCEA features a boltedconstruction with a strongcontinuous perimeter base frameand no welding for high casingstrength and resistance tocorrosion.

The units are equipped with themost reliable components availableon the market to minimize the riskof unit break down.

Smooth running of yourmanufacturing processguaranteed

©American Standard Inc. 2005

Page 3: CCEA-SLB001-E4_0606 (CCEA 5SE_SIZE 5)

3

Washable design

The CCEA units are available in afully washable version with:

- Inclined floor with drains over thefull unit length.

- Silicon free anti-bacteriologicalsealant applied at every paneljunction.

- No sharp angles.

- All internal metallic parts paintedor made of stainless steel.

- Installed components with anti-corrosion protective treatment.

No filter bypass leakage

- High efficiency filters are fitted onsealed frames to meet high IndoorAir Quality requirements: 0,024%air leak under 400 Pa.

- HEPA filters from H10 to H14 canbe fitted on specific welded andfully air-tight filter frames.

The best solution for yourhygiene issues

High build quality

- Double skin panels made of highquality galvanized steel sheet:Sendzimir 275 gr zinc / m².

- Insulation: Non combustiblemineral wool glued andmechanically fixed to thepartitions.

Incendiary class:

- M0 according to French regulation

- A1 according to DIN 4102

- O according to ISO 1182.2

Density: 70 Kg/m3 minimum

- Integrated profile makingperfectly closed panels to preventany fibre carry over into the airstream.

- Double rolled rubber sealantfitted on each panel perimeter toensure optimum air tightness athigh pressure operation.

A unique design ensuringoptimum acoustical andthermal performance for the entire unit life cycle.

Clean Concept

The standard CCEA design offersthe best advantages of hygiene:

- Easy to clean: Self supportingpanels with no framework edgeprotrusions.

- No bacterial growth: dust trap freeinclined floor to recovercondensate in cooling coil andhumidifier sections.

- Minimized dust traps thanks tointernal dimensions based onuniversal filter frame modules.

Casing Air tightness

- Inward opening doors on positivepressure side sections.

- Class L1 (0.16 l/s/m² at + 700 Pa)according to EN 1886

- With hygienic sealants:Class C according toEurovent 2/2 & DW144(0,42 l/s/m² at +2000 Pa).

Minimum non-treated airbypassStandard panel design

Washable unit with inclined floor

Welded HEPA filter frames (option)

Page 4: CCEA-SLB001-E4_0606 (CCEA 5SE_SIZE 5)

4

Wide choice of configurations

- Horizontal in line, L and U shaped

- Double stacked and side by side

- Vertical, up or down stream airflow

Customized solutions

The CCEA range offers an unlimitednumber of sizes covering airvolumes from 700 to 130.000 m3/hon transportable versions and up to250.000 m3/h on pre-assembledversions.

Casing flexibility

The CCEA units can bemanufactured from 30 or 50 mmpanels.

To meet specific requirement, thepanels are available with modularoptions:

- Enhanced thermalperformances with thermal breakoption on 50 mm panels.

- Enhanced acousticperformances with inner andouter skin thickness from 0.7 to1.7 mm.

- Wide choice of panelmaterials:

• Galvanized steel• PVC coating, 120µm• Pre-painted aluminum• Stainless steel 304 or 316 Ti

Wide range of components

- Filters, from G2 to H14

- Auto-roll filters, sand trap louvers

- Chilled water and DX cooling coils

- Heating coil with hot water, steamor refrigerant

- Self generating steam humidifiers

- Evaporative humidifiers

- Air washers

- Atomizing humidifiers

- Centrifugal fans FC, BI, and Airfoil

- Direct driven plug fans

- Multi-zone sections

- Dessicant wheel

Energy efficient units

To reduce operating costs, the CCEAunits can be equipped withintegrated heat recovery systems,with efficiency from 40% to 80%:

- Run around coils

- Plate heat exchangers

- Thermal wheels

- Heat pipes

Panel with thermal break optionThermal wheel

Direct driven plug fan

Vertical unit

Flexible false ceiling units

- High-pressure FC and BI fans

- HEPA filters

- Silencers, etc.

High pressure false ceiling unit

Page 5: CCEA-SLB001-E4_0606 (CCEA 5SE_SIZE 5)

5

Integrated comfort

systems

The unit mounted controls packagecan be stand-alone air handleroperation or can be tied to otherTrane products through TraneIntegrated Comfort System (ICS), apowerful system architecture thatunifies Trane control and buildingmanagement into a coherent wholewith an assured source of comfort:

- Single source responsibility

- Monitoring and diagnostics

- System optimization

- Open protocol communication

Optimized system forcomfort and energyefficiency.

Factory mounted

controls

Each CCEA air handling unit can bedelivered with factory mountedcontrols. An entire air handling unitcontrols system engineered,mounted, wired and tested beforeshipment means:

- Less job coordination

- Faster commissioning by Traneexperts

Total integration solution

- Costly external conduits areeliminated

- Quick connection system providedin units provided in sections

- Casing integrity preserved

- Integrated electrical channel foreasy access to control and powercables

- Control panel integrated to theunit

- Sensors and actuators fitted at thebest position

Lower installation time,costs, and risks

Controls flexibility

The controls package built into theCCEA unit includes:

- Variable or constant air volume

- Hot water, steam, chilled water orrefrigerant electric coil

- Heat recovery systems

- Hygrometric control

- Unit or remote mounted controllerdisplay

- Stand-alone or Integrated ControlSystem applications

- Factory programmed controllersfor simple unit configuration

- Customized programs can bedownloaded during the on sitecommissioning.

Optimal building occupantcomfort

Electrical channel and powermodule

Integrated control pannel

Programmable controller andbuilding automation system

Page 6: CCEA-SLB001-E4_0606 (CCEA 5SE_SIZE 5)

6

Eurovent certified

The CCEA Air Handling unitperformances have been tested andcertified according to EN 13053. Thecasing mechanical performancesare rated according to EN 1886 asfollows:

Standard casing

Casing strength: D1 Casing air leakage: L1 Filter bypass leakage: F9

Casing transmittance30mm panels: T450mm panels: T3

Thermal bridging factor30mm panels: TB350mm panels: TB3

with thermal break option (5 SET2)

Casing transmittance: T2 Thermal bridging factor: TB2

Additional performance tests maybe carried out at the manufacturingplant upon request.

Proven and Certifiedperformances

Atex version

The CCEA Custom Air Handlingunits can be manufactured incompliance with the following ATEXregulations:

II 3 G c T3 inside (for zone 2)

II 3 G c T3 outside (for zone 2)

II 2 G c T3 inside (for zone 1)

II 2 G c T3 outside (for zone 1)

Execution: T4 on request

Easy installation and

Maintenance

- Units can be delivered in onepiece, in sections, or flat packedfor site assembly.

- The 100 mm high base frameallows easy on site lifting andpositioning.

- The units are equipped withhinged doors ( which can be fittedon 3D adjustable hinges) or lift offpanels if required.

- Panel and bag filters fitted on railsor universal frames for side orfront removal.

Upon request:

- Coils can be horizontally orvertically spitted for easy removal.

- Coils can be removable withoutdismounting the pipe work.

- Fan sections can be provided withsliding fan motor lifting beam.

- All components such as dropleteliminators, fan motor groups, orsilencers can be fitted on rails foreasy removal.

- The units can be equipped with anintegrated technical channel foreasy controls wiring on site.

Successful installationguaranteed

Service In Mind

Trane offers a wide range ofservices to support its products inthe field :

- On site unit assembly

- Commissioning by qualifiedtechnicians

- Supply of spare parts

- Warranty and maintenancecontracts

Extended service for aconstant optimization ofyour equipment performance

Sliding motor lifting beam

Fan motor group mounted onsliding rails

Page 7: CCEA-SLB001-E4_0606 (CCEA 5SE_SIZE 5)

7

Size 2.5 3 3.5 W H KW A M1 M2 M31 FH AR TF TF AF H K DB WB LB V V D S

0.5 1 069 1 282 1 498 670 425 1.1 305 305 610 915 305 1220 610 915 1220 305 610 0 305

0.75 1 775 2 128 2 484 975 425 1.5 305 305 610 1220 305 1220 610 915 1220 305 610 0 305

1 2 138 2 567 2 995 670 730 1.5 305 305 610 915 305 1220 610 915 1220 305 915 915 610

1 F 2 516 3 017 3 521 1280 425 2.2 305 305 610 1525 305 1220 610 915 1220 305 610 0 610

1.5 3 550 4 259 4 968 975 730 2.2 305 305 610 1220 305 1220 610 915 1220 305 915 915 610

2 4 957 5 947 6 941 1280 730 3.0 305 305 610 1525 305 1220 610 915 1220 305 915 915 610

2.25 5 407 6 487 7 567 975 1035 4.0 610 610 1220 1220 305 1220 610 915 1220 305 915 915 610

2.5 6 368 7 639 8 914 1585 730 5.5 305 305 610 1830 305 1220 610 915 1220 305 915 1220 915

3 7 711 9 252 10 796 1280 1035 5.5 610 610 1220 1525 305 1220 610 915 1220 305 1220 1220 610

3.75 F 9 904 11 884 13 864 1585 1035 5.5 610 610 1220 1830 305 1220 610 915 1220 305 1220 1525 915

4 10 310 12 373 14 436 1280 1340 5.5 610 610 1220 1525 305 1220 610 915 1220 305 1525 1525 915

4.50 F 12 060 14 468 16 880 1890 1075 7.5 610 610 1220 1830 305 1220 610 915 1220 305 1525 1525 1220

5 13 442 16 128 18 817 1585 1380 11.0 610 610 1220 1525 305 1220 610 915 1220 305 1525 1525 915

6 16 366 19 638 22 910 1890 1380 11.0 610 610 1220 1830 305 1220 610 915 1220 305 1830 1525 915

6.25 16 718 20 063 23 407 1585 1685 11.0 915 915 1830 1525 305 1220 610 915 1220 305 1525 1525 915

7 F 19 494 23 393 27 292 2195 1380 11.0 610 610 1220 2135 305 1220 610 915 1220 305 1830 1525 1220

7.52 4 271 24 804 28 940 1890 1685 11.0 915 915 1830 1830 305 1220 610 915 1220 305 1830 1525 915

8 F 22 367 26 842 31 313 2500 1380 15.0 610 610 1220 2440 305 1220 610 915 1220 305 1830 1525 1220

8.75 24 624 29 549 34 474 2195 1685 15.0 915 915 1830 2135 305 1220 610 915 1220 305 1830 1830 915

9 24 588 29 502 34 420 1890 1990 15.0 915 915 1830 1830 305 1220 610 915 1220 305 1830 1830 1220

10 28 253 33 905 39 553 2500 1685 15.0 915 915 1830 2440 305 1220 610 915 1220 305 1830 1830 915

10.5 29 362 35 237 41 108 2195 1990 18.5 915 915 1830 2135 305 1220 610 915 1220 305 1830 1830 1220

12 34 139 40 968 47 794 2500 1990 18.5 915 915 1830 2440 305 1220 610 915 1220 305 1830 2135 1220

11.25 32 206 38 646 45 086 2845 1725 18.5 915 915 1830 2745 305 1220 610 915 1220 305 1830 2135 1220

12.25 34 427 41 310 48 197 2235 2335 18.5 915 915 1830 2135 305 1220 610 915 1220 305 2135 2135 1220

12.50 F 36 158 43 391 50 623 3150 1725 22.0 915 915 1830 3050 305 1220 610 915 1220 305 1830 2135 1525

13.5 38 916 46 699 54 482 2845 2030 22.0 915 915 1830 2745 305 1220 610 915 1220 305 2135 2135 1220

14 40 025 48 031 56 034 2540 2335 22.0 915 915 1830 2440 305 1220 610 915 1220 305 2440 2135 1220

15 43 693 52 430 61 168 3150 2030 30.0 915 915 1830 3050 305 1220 610 915 1220 305 2440 2135 1220

15.75 45 626 54 749 63 875 2845 2335 30.0 1220 1220 2440 2745 305 1220 610 915 1220 305 2440 2135 1220

16 45 248 54 295 63 346 2540 2640 30.0 1220 1220 2440 2440 305 1220 610 915 1220 305 2440 2135 1220

16.5 48 391 58 068 67 745 3455 2030 30.0 915 915 1830 3355 305 1220 610 915 1220 305 2440 2135 1525

17.5 51 224 61 470 71 716 3150 2335 30.0 1220 1220 2440 3050 305 1220 610 915 1220 305 2440 2440 1220

18 50 998 61 189 71 388 2845 2640 30.0 1220 1220 2440 2745 305 1220 610 915 1220 305 2440 2440 1220

18 F 53 244 63 893 74 542 3760 2030 30.0 915 915 1830 3660 305 1220 610 915 1220 305 2440 2440 1525

19.25 F 56 732 68 080 79 427 3455 2335 30.0 1220 1220 2440 3355 305 1220 610 915 1220 305 2440 2440 1220

19.50 F 57 942 69 530 81 119 4065 2030 37.0 915 915 1830 3965 305 1220 610 915 1220 305 2440 2440 1525

20 57 251 68 702 80 150 3150 2640 37.0 1220 1220 2440 3050 305 1220 610 915 1220 305 2440 2440 1220

21 F 62 424 74 909 87 394 3760 2335 37.0 1220 1220 2440 3660 305 1220 610 915 1220 305 2745 2440 1525

22 63 407 76 090 88 769 3455 2640 37.0 1220 1220 2440 3355 305 1220 610 915 1220 305 2745 2440 1525

22.75 F 67 932 81 518 95 105 4065 2335 37.0 1220 1220 2440 3965 305 1220 610 915 1220 305 2745 2440 1525

24 69 768 83 722 97 675 3760 2640 37.0 1220 1220 2440 3660 305 1220 610 915 1220 305 2745 2440 1525

24.50 F 69 120 82 944 96 768 4370 2335 37.0 1220 1220 2440 3965 305 1220 610 915 1220 305 2745 2440 1525

26 75 924 91 109 106 294 4065 2640 45.0 1220 1220 2440 3965 305 1220 610 915 1220 305 2745 2745 1525

26.25 F 74 304 89 165 104 026 4675 2335 45.0 1220 1220 2440 4270 305 1220 610 915 1220 305 2745 2440 1525

28 82 080 98 496 114 912 4370 2640 45.0 1220 1220 2440 4270 305 1220 610 915 1220 305 2745 2745 1525

30 88 236 105 883 123 530 4675 2640 55.0 1220 1220 2440 4575 305 1220 610 915 1220 305 2745 2745 1525

32 94 392 113 270 132 149 4980 2640 55.0 1220 1220 2440 4880 305 1220 610 915 1220 305 2745 2745 1830

Above overall widths and heights are given for units made with 30 mm panels.

(*) : All units from this range are also available with 50 mm panels.

If 50 mm panels are used, add 40 mm in the width. In the height, add 80mm for unit up to size 4 and 40 mm from size 4.5 to 12.

Coil face velocity m/s Mo

tor

po

wer

(kW

) at

3m

/s

an

d 1

00

0 P

a T

P

Inle

t/o

utl

et

ple

nu

m

Ind

oo

r sin

gle

mix

ing

bo

x

Ind

oo

r d

ou

ble

mix

ing

bo

x

Ou

tdo

or

do

ub

le

mix

ing

bo

x

Fla

t fi

lter

Au

to-r

oll f

ilte

r

Sh

ort

bag

s

Lo

ng

bag

s

Ab

so

lute

carb

on

filte

rs

Wate

r /

Ste

am

heati

ng

co

il

DX

wate

r

co

olin

g c

oil

Ste

am

hu

mid

ifie

r

Ho

neyco

m

hu

mid

ifie

r

Air

wash

er

Belt

dri

ven

fan

Fre

e w

heel

fan

-

dir

ect

dri

ven

Dif

fuso

r

Silen

cer

Overa

ll

dim

en

sio

ns i

n

mm

wit

h

30

mm

pan

els

Air flow m3/H

Section lengths in mm

TR

AN

E C

CE

A Q

UIC

K S

ELE

CT

ION

CH

AR

T5 S

E S

ER

IES

3 S

E S

ER

IES

fro

m 1

220 t

o 2

135

fro

m 6

10 t

o 9

15

fro

m 1

220 t

o 1

525

fro

m 6

10 t

o 9

15

fro

m 1

220 t

o 2

135

Quick selection chart - CCEA standard sizes.

Page 8: CCEA-SLB001-E4_0606 (CCEA 5SE_SIZE 5)

www.trane.com

For more information, contact your local district office or e-mail us at [email protected]

Literature Order Number CCEA-SLB001-E4

Date 0606

Supersedes CCEA-SLB001-E4_0305

Literature Stocking Location Europe

Trane has a policy of continuous product and product data improvement and reserves the right to changedesign and specifications without notice.

American Standard Europe BVBARegistered Office: 1789 Chaussée de Wavre, 1160 Brussels - Belgium

The Air Handling Solution Provider

TRANE comfort systems

Tracer Summit

Environment friendly

The CCEA air handling unit isenvironmentally friendly:

- All components and the casing arerecyclable.

- Low energy consumption throughoptimized component selection

- Optimized operation costs due toefficient controls systems

- High efficiency heat recoverysystems

Guaranteed long future foryour installation

Health and safety

The CCEA Custom Air Handlingunit, like all Trane products, aredesigned and manufactured withenhanced features to ensure easierand safer operation andmaintenance.

Safe working environment.

CGANChiller

Factory EngineeredControls CCEA

VAV Box

Variable FrequencyDrive