cdp-01 additional operating manual - maxcess americas · cdp-01 additional operating manual for...

06-11-04 CDP-01 Figure Sheet 1-871-A

CDP-01Additional Operating Manual

For Corrugator Single Face Guide UsingSBPC-2X FifeNet Gateway Network Interface

SUPPLEMENTARY OPERATING MANUAL i


COPYRIGHT

NOTE

These additional instructions explain the special features of the system delivered to the customer. They are intended for being used in conjunction with the CDP-01 Reference Manual. The CDP-01 Reference Manual applies except as noted to the contrary in these instructions. Copyright:

All rights reserved. Any reproduction of this Additional Instruction Manual, in any form, in whole or in part, requires the prior written consent of FIFE. The information given in this Additional Instruction Manual is subject to change without notice. We have compiled this Additional Instruction Manual with the greatest possible care and attention: however, the possibility of error can not be completely excluded. FIFE accepts no legal liability for incorrect information given and the consequences arising therefrom. Copyright 2004 FIFE Corporation, P.O. Box 26508, Oklahoma City, OK 73126, U.S.A. FIFE GmbH,Postfach 1240, D-65762 Kelkheim/Ts., Germany

SUPPLEMENTARY OPERATING MANUAL iii


TABLE OF CONTENTS GENERAL INTRODUCTION 1

APPLICATION DESCRIPTION............................................................................................ 1-1 SOFTWARE PART NUMBERS ........................................................................................... 1-1 CONNECTING THE SYSTEM COMPONENTS .................................................................. 1-2

OVERVIEW OF FUNCTION 2

OPERATOR CONTROL OPTIONS ..................................................................................... 2-1 SPECIAL FEATURES OF EXTERNAL CONTROL ............................................................. 2-1 EXTERNAL CONTROL .............................................................................................2-2 to 2-4

GUIDING METHODS 3

GUIDING WITHOUT MASTER SE-34 ................................................................................. 3-1 CHASING WITH MASTER SE-34........................................................................................ 3-2

SUPPLEMENTARY OPERATING MANUAL 1 1-1


GENERAL INTRODUCTION Application Description Application is to chase one (1) or more single face webs to a bottom line web into the glue station of a corrugating line. Control is done over serial communication using the SBPC-2X FifeNet gateway interface. Two (2) CDP-01-M’s with FifeNet firmware, three (3) SE-34’s, and an SBPC-2X are required for this application. Software Part Numbers The specific functions of this application are pre-set by Matrix Setup and State Machine. The software part numbers are indicated on a label on the side of the CDP-01 housing. They include the Matrix Setup No. ( MS ), the State Machine No. ( SM ) and the firmware version ( Dx ). The software part numbers differ depending on the version of the application (electrical or hydraulic control of the rotating frame [web-compensating drive]): CDP version: Guide #1 D1:565051.02x MS:100292.02x Please quote these D2: SM:100294.02x details with all inquiries. D3: FIFE USA CDP version: Guide #2 D1:565051.02x MS:100293.02x Please quote these D2: SM:100294.02x details with all inquiries. D3: FIFE USA SBPC-21: Matrix:100424.02x

Note: for these applications, signal amplifiers with firmware version ≥ 2.0 must be used.

SUPPLEMENTARY OPERATING MANUAL 1 1-2 Connecting the System Components The system components must be connected in accordance with the system diagram contained in the documentation.




OVERVIEW OF FUNCTION Operator Control Options The CDP-01 signal amplifier can be operated by way of the CDP-01 control panel (internal operation) or from the SBPC-2X (external operation). NOTE: The parallel port (X7) is disabled and will NOT control the CDP-01. The symbols below are used for the various operator control options in the following:

Internal operation External operation Special Features of External Control

When the operation modes are being controlled via external control, the Automatic, Servo-Center, Manual keys of the CDP-01 control panel are disabled.

If the cable to the serial port ( -X8 ) of the CDP-01 is disconnected, the CDP-01 will NOT function.

SUPPLEMENTARY OPERATING MANUAL 2 2-2 External Control The table below shows the configuration mapping for data traveling from a Network to FifeNet.

Network to FifeNet Data Scheduled Data Word

Source1

CDP-014 Data Type2 Variable

Description

0 1 WORD Device 1 Command3

Network commands sent to the CDP-01. Simulated key presses, etc.

1 2 WORD Device 2 Command3

Network commands sent to the CDP-01. Simulated key presses, etc.

2 1 & 2 WORD Control Matrix Used to control the CDP-01 in accordance with the control matrix.

3 1 WORD SM Command #1

Used to send special commands to the CDP-01.

4 1 INT Value #1 5 1 WORD [2] Reserved 6 1 WORD [3] Reserved 7 1 WORD [4] Reserved 8 2 WORD SM Command

#2 Used to send special commands to the CDP-01.

9 2 INT Value #2 10 2 WORD [2] Reserved 11 2 WORD [3] Reserved 12 2 WORD [4] Reserved

1 = All data words are 16 bits.

2 = Data Types: * INT 16-bit signed value in the range of –32,768 to +32,767. * WORD 16-bit unsigned value in the range of 0 to 65,535.

3 = Commands to the CDP-01. 4 = Identifies which CDP-01 the Data Word is referring.

Control Matrix for CDP-01 #1 HEX

CDP #1, AUTOMATIC 44 CDP #1, MANUAL 48 CDP #1, SERVO CENTER 4C CDP #1, JOG LEFT 50 CDP #1, JOG RIGHT 60 CDP #1, RGPC SHIFT LEFT 58 CDP #1, RGPC SHIFT RIGHT 68 CDP #1, RGPC SHIFT RESET 78 CDP #1, SENSOR EDGE LEFT 54 CDP #1, SENSOR EDGE RIGHT 64 CDP #1, SENSOR EDGE CENTER 74 CDP #1, SENSOR LINE CENTER 5C CDP #1, SENSOR LINE EDGE 6C CDP #1, SENSOR LINE E&C 7C

Control Matrix for CDP-01 #2 HEX

CDP #2, AUTOMATIC 85 CDP #2, MANUAL 89 CDP #2, SERVO CENTER 8D CDP #2, JOG LEFT 91 CDP #2, JOG RIGHT A1 CDP #2, RGPC SHIFT LEFT 99 CDP #2, RGPC SHIFT RIGHT A9 CDP #2, RGPC SHIFT RESET B9 CDP #2, SENSOR EDGE LEFT 95 CDP #2, SENSOR EDGE RIGHT A5 CDP #2, SENSOR EDGE CENTER B5 CDP #2, SENSOR LINE CENTER 9D CDP #2, SENSOR LINE EDGE AD CDP #2, SENSOR LINE E&C BD


SUPPLEMENTARY OPERATING MANUAL 2 2-3 Scheduled Data Words 3 & 4 are used to change the Guidepoint in CDP #1, and Scheduled Data Words 8 & 9 are used to change the Guidepoint in CDP #2. To function properly, they must be used in conjunction with each other as noted below.

●Data word 3 or 8 (SM Command) selects the command. The commands are a four (4) digit Hex number, which are sent on scheduled data word SM Command #1 or #2. The first two (2) digits are the commands followed by the third digit to indicate the sensor selection. The fourth digit chooses the drive, which in a single drive CDP-01, will always be one (1). The table below explains this command using a 4 digit Hex number.

Guidepoint Set Commands (SM Command) HEX Commands

X X = Command X = Parameter 1 X = Parameter 2 Decimal Equivalent

0 1 = Guidpoint 1 = Edge Left 2 = Edge Right 3 = Center Guide

1 = Drive 1

273 = Edge Left 289 = Edge Right 305 = Center Guide

●Data word 4 or 9 (Value) controls the amount of offset. The range for the Guidepoint is -32768 to +32767 (decimal) with a default value of zero (0). The recommended use is to set the Value while the SM Command is zero (0). Then select the command with the SM Command. As soon as the CDP-01 receives the command signal, it will immediately send the command back on scheduled Data Word 20 or 28 (SM Command Feedback) for ‘hand shaking’.


SUPPLEMENTARY OPERATING MANUAL 2 2-4 The table below shows the configuration mapping for data traveling from FifeNet to a Network.

FifeNet Data to Network Scheduled Data Word

Source1

CDP-014 Data Type2 Variable

Description

0 WORD Reserved Reserved 1 2

DWORD Reserved Reserved

3 1 WORD Device 1 Response 4 2 WORD Device 2 Response 5 INT Master SE-34 Edge Signal Sensor Signal 6 INT Master SE-34 Edge Signal Sensor Signal 7 INT Slave #1 SE-34 Edge Signal Sensor Signal 8 INT Slave #1 SE-34 Edge Signal Sensor Signal 9 INT Slave #2 SE-34 Edge Signal Sensor Signal

10 INT Slave #2 SE-34 Edge Signal Sensor Signal 11 INT Master SE-34 Web Width Web Width 12 INT Slave #1 SE-34 Web Width Web Width 13 INT Slave #2 SE-34 Web Width Web Width 14 1 WORD Key Pressed Current key pressed on CDP-01 15 1 WORD Operation Mode 16 1 WORD Sensor Mode 17 1 WORD Fault Register 18 1 WORD Alarm Register 19 1 WORD SM Command Feedback 20 1 WORD SM Status Feedback 21 2 WORD Key Pressed Current key pressed on CDP-01 22 2 WORD Operation Mode 23 2 WORD Sensor Mode 24 2 WORD Fault Register 25 2 WORD Alarm Register 26 2 WORD SM Command Feedback 27 2 WORD SM Status Feedback

1 = All data words are 16 bits.

2 = Data Types: * INT 16-bit signed value in the range of –32,768 to +32,767. * WORD 16-bit unsigned value in the range of 0 to 65,535.

3 = Commands to the CDP-01. 4 = Identifies which CDP-01 the Data Word is referring.




GUIDING METHODS Guiding Without Master SE-34 The CDP-01 is setup, as a standard, to chase a web to a bottom line web using the Master SE-34 sensor. However, the CDP-01 is also setup to Guide a web without chasing to a bottom line web. This may be desired if the Master SE-34 is down for repairs. Using sensor modes Line Edge (LED 12), Line Center (LED 11), and Line Edge & Center (LED’s 11 & 12) you can guide without chasing. The CDP-01 is shipped from the factory with these sensor modes disabled. However, they can be enabled by following the instructions in Figure Sheet 1-721, CDP-01 Reference Manual, “Restricting Sensor Selection” section, on page 8-2. All commands via serial communication are still functional, e.g. Guidepoint control. If the Master SE-34 is disconnected from the FifeNet network, the system will not function. The following procedure must be performed to allow the system to function without the Master SE-34.

BEFORE BEGINNING THIS SETUP

NOTE: Disconnect power to the CDP-01.

Hold down the F1 key and re-apply power. Continue to Hold until LED 4 lights up.

Check: LED 4 is lit.

Release the F1 key.

Check: LED 4 flashes.

Disconnect power to the CDP-01.

Re-apply power to the CDP-01.


To indicate this setup LED 4 will remain lit. The CDP-01 will NOT chase to the bottom line web. When the Master SE-34 is repaired and re-installed, follow the procedure for “Chasing with Master SE-34”.

SUPPLEMENTARY OPERATING MANUAL 3 3-2 Chasing With Master SE-34 If the CDP-01 was setup for Guiding only using ”Guide Without Master SE-3”, the CDP-01 will NOT chase the bottom line web. When the Master SE-34 is repaired and re-connected to the FifeNet network, perform the following procedure.

BEFORE BEGINNING THIS SETUP

NOTE: Disconnect power to the CDP-01.

Hold down the F2 key and re-apply power. Continue to Hold until LED 5 lights up.


Release the F2 key.

Check: LED 5 flashes.

Disconnect power to the CDP-01.

Re-apply power to the CDP-01.

Check: LED’s 4 or 5 are NOT lit.

To indicate normal setup both LED’s 4 & 5 will be off. The CDP-01 will chase to the bottom line web using sensor modes Edge Left (LED 9), Edge Right (LED 10), and Center guiding (LED 9 & 10).


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