ce-12p - intertape polymer group · page 6 of 36 manual function list no. description 01 side belt...

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CE-12PAutomatic Case Erector

& Bottom Sealer

OPERATION MANUAL & PARTS LIST This manual also available at www.itape.com.

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TABLE OF CONTENTS

GENERAL SAFETY RULES .................................................................................3

POWER SOURCE WIRING ..................................................................................3

CE-12P LAYOUT ...................................................................................................4

MACHINE INSTALLATION ...................................................................................5

MANUAL FUNCTION LIST ...................................................................................6

FAULT LIST ...........................................................................................................6

OPERATION ..........................................................................................................7

ABNORMAL REMEDY .......................................................................................10

ELECTRIC CIRCUIT ...........................................................................................12

AIR PRESSURE CIRCUIT ..................................................................................19

PNEUMATIC PART LIST ....................................................................................20

FRONT FLAP FOLDING ASSEMBLY ................................................................20

CASE DRAWING ASSEMBLY ............................................................................21

LEFT & RIGHT FLAP FOLDING ASSEMBLY ....................................................23

REAR FLAP FOLDING ASSEMBLY ...................................................................24

SAFETY DOOR ASSEMBLY ..............................................................................26

HOPPER BASE ...................................................................................................27

HOPPER TOP UNIT ............................................................................................29

BOTTOM SEALING ASSEMBLY ........................................................................31

TOP UNIT ADJUSTING ASSEMBLY ..................................................................34

ELECTRIC CONTROL BOX ...............................................................................36

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GENERAL SAFETY RULES1. Read and understand the entire instruction manual before operating the machine.

Know it’s limitations, as well as the specific potential hazards peculiar to it.

2. Make certain the machine is properly grounded.

3. Before operating the machine, remove ties, rings, watches other jewelry, and roll up sleeves above the elbows. Remove all loose clothing and confine long hair. Do not wear gloves.

4. Keep the floor around the machine clean.

5. Keep machine guards in place at all times when the machine is in use.

6. Do not overreach. Maintain a balanced stance at all times so that you do not fall or lean against blades or other moving parts.

7. Make all machine adjustments or maintenance with the machine unplugged from the power source.

8. Replace warning labels if they become obscured or removed.

9. Made sure the power source switch is in the OFF position before connecting the machine to the power source

10. Make a habit of checking to see that the keys and adjusting wrenches are removed before turning on the machine.

11. Keep belt guard and blade guards in place and in working order.

12. Failure to comply with all of these warnings could lead to serious injury.

POWER SOURCE WIRING1. Before connecting, make sure the voltage is the same for both the machine and

the power source.The machine has been wired before shipment, and all electrical information (such as voltage) indicated on the electrical instruction label.

2. Connect the power source wires to the “R.S.T.” connection points.The machine must be properly grounded to prevent damage from electric shocks. (3 phase only)

3. After the power source wires have been connected, check to see if the wires are connected to the correct points by the running direction of the left and right driving belts. If the driving belts run in the correct direction, then the power source wires are connected to the correct points. If the driving belts run in the opposite direction, cut off the power source and change any two of the three power source wires to obtain the correct running direction. (3 phase only)

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CE-12P LAYOUT

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MACHINE INSTALLATION1. Please open the package and discharge the machine carefully for the installation.

Please check if appearance is food without any damage, otherwise, please advise our company.

2. After installation, adjust the height of working table to parallel with the height of your production line.

3. Remove the fixed items inside the machine. (Ex: wooden block, plastic band)

4. Locate the machine, plus in the power source.

5. Connect pressure air source and adjust pressure to 5 kgs ~ 6kgs, then open manual valve (VHS4000-03)

6. Machine testing: Switch on the Magnetic Breaker located inside the Control Box, then press “Run Preparative”, turn Button (CS1) on Manual, start testing by Manual Digital No. on Control Panel.

7. Side Belt On: Turn Manual No. to 01→press Manual On (Belt clockwise)→press Manual Off (Belt stop).

a. Vacuum Activated: Turn Manual No. to 02→press Manual On (Vacuum cup suck on)→press Manual Off (vacuum cup suck off)

b. Vacuum cup forward: Turn Manual No. to 03→press Manual On (Vacuum cup forward)

c. Vacuum cup backward: Turn Manual No. to 04→press Manual On (Vacuum cup forward)]

d. Guide Cylinder: Turn Manual No. to 05→press Manual On (Forming mechanism effect) →press Manual Off (Forming mechanism return)

e. Front Minor Flap Forward Up: Turn Manual No. to 06→press Manual On (Front Minor Folder upward up)

f. Rear Minor Flap Forward Up: Turn Manual No. to 07→press Manual On (Rear minor flap forward up)

g. Left Major Flap Forward Up: Turn Manual No. to 08→press Manual On (Left major flap forward up)

h. Right Major Flap Forward Up: Turn Manual No. to 09→press Manual On (Right major flap forward up)

i. Vacuum release: Turn Manual No. to 10→press Manual On (Vacuum release)

j. Pushing Cylinder: Turn Manual No. to 11→press Manual On (Pushing cylinder forward)

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MANUAL FUNCTION LISTNo. Description01 Side Belt On02 Vacuum Activated03 Vacuum Cup Forward04 Vacuum Cup Backward05 Guide Cylinder06 Front Minor Flap Folding Up07 Rear Minor Flap Folding Up08 Left Major Flap Folding Up09 Right Major Flap Folding Up 10 Vacuum Released11 Pushing Cylinder

FAULT LISTNo. Description01 Low Air Pressure02 Not in Initial Position03 Vacuum Not Detected04 Hopper Empty05 Carton Withdraw Failure06 Carton Jam07 Tape Application Problem08 Motor Problem09 Safety Door Open10 Emergency Stop Not Reset11 Front Flap Folder Cylinder Not In Position12 Rear Flap Folder Cylinder Not In Position

** When Alarm Sounds1. Press “Alarm Reset” to stop alarm

2. Press and Hold Cycle Stop Button for 3 Seconds and Troubleshoot Fault

3. Press the button which is flashing to stop alarm and home-position

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OPERATION

1. Please make sure correct power source 110V, turn on Magnetic Breaker. Connect air pressure at 5-6 kg/s.q.cm, switch on Manual Valve.

2. Adjust the location of Left//Right Belt (as Drawing 2) to fit the wide of cartons (as Drawing 1)

3. Adjust the location of Upper Working Table to fit the height of carton plus half wide (H+W/2). Notice: When the total is smaller than 300mm, adjust the location of Sucking Plate firstly. Then adjust the location of Upper Working Table (as Drawing 2). Vacuum Cup can’t hit the stopper, Manual Valve of useless Vacuum Cup have to be turn off.

4. Adjust the location of Magazine to the size of half wide (W/2).

5. Adjust the location of Carton Drawing Mechanism to the size of half wide (W/2).

6. Adjust the location of Carton Pushing Mechanism to length of carton (L).

Drawing 1

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L&R Belt

Upper working table adjusting wheel

Drawing 2

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Notice:The machine is suitable for various wide range size of carton, so Vacuum Cup and Stoppers are adjustable parts. If carton size is changed a lot for suitable position, all adjustment might be necessary. So step G and H are not necessary.

7. G. The adjustment of Vacuum Cup can’t interfere other parts running. Please use the Vacuum Cup as many as you could for proper function.

8. The folding line can’t be blocked by Up/Down Stopper.

9. Put Carton in the hopper, pre Power On, then turn on manual. Use Manual Mode to complete a carton forming procedure. If carton sealing is not prefect, please confirm the location of B,C,D,E,F. When carton sealing is perfect, turn on Auto and press Continuous Cycle to start running.

Correct Incorrect

( ○ ) ( ╳ ) ( ╳ )

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ABNORMAL REMEDY

1. Air Pressure is not enough,. Probable cause:

a. The air is not connected to pressure source or no compression air.

b. Air pressure is no enough.

c. Manual valve is not open.

2. Not reset: Motion don’t return to home position, just press ”Manual Reset”

3. Vacuum Cup effecting is not vacuum:

a. The inner filter of Vacuum Inspection need to clean.

b. The manual valve of useless sucker have not been turned off.

c. Vacuum Cup is sucking on the folding line.

4. Carton shortage indication:

a. No carton: Stop and supply carton.

b. Carton out of effort or black cartons used.

5. Carton drawing failure:

a. It’s failure to suck carton. So adjust Vacuum Cup and Up/down stopper to adequate position. (As drawing as below)

b. The motion of front / rear / left / right flap folding is not precise.

6. Carton chocked: It’s too long for carton to stay at belt area. Probable causes:

a. Left / right belt is too wide or too narrow.

b. Upper working table is too low.

7. Taping trouble: caused by

a. No tape.

b. Taping Inspection is out of order.

8. Motor trouble: Motor has no power or motor is out of order.

9. Safety door doesn’t be closed: Active safety door have not been closed.

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The vacuum cup can not draw the case on the folding line to prevent from the air leaking.

a. After Up/Down stopper upward, the best distance is 2 mm between above angle R and carton. If stopper is over high, carton. If stopper is over high, carton will slip down or leap. If not, carton will not easy to be feed out due to strong pressure.

b. Up/Down stopper position shouldn’t be against folding line.

c. The adjustment of Vacuum Cup can’t interfere other parts running.

d. The more Vacuum Cup to be used, better suction function. (As above drawing)

10. 10. Trouble remedy: Press “ Alarm Reset” , solve trouble, then press “ Circle Motion”.

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ELECTRIC CIRCUIT

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AIR PRESSURE CIRCUIT

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PNEUMATIC PART LISTN9310-700

No. Part No. Description Q’ty1. VM323-1 Vacuum pump 12. AW3000-03D Air filter 13. VHS400-03 Manual valve 14. IS300-02 Pressure inspecting switch 15. AL3000-03 Oil filter 16. SS5Y5-20-04 Solenoid valve w/ base 17. SS5Y5-20-03 Solenoid valve w/ base 18. SY5320-5G-C8 Solenoid valve 59. SY5120-5G-C8 Solenoid valve 210. 117B-611BA Solenoid valve 211. 101327601002 Pressure gauge 112. BVLC6-01 Closing valve 113. 33060806 Joint 114. 31260800 Adapt 115. 31260600 Adapt 2

FRONT FLAP FOLDING ASSEMBLYM3303-20B

No. Part No. Description Q’ty1. M3303-B01 Front flap folder 12. M3303-B02 Front flap folder mounting 13. M3303-B03 Bearing bushing 24. M3303-B04 Outfeed guide plate 15. Q1-201203 Washer 16. 81-3210 Cylinder 17. 81-3224 Cylinder 18. PHS10×1.25P Bearing 19. E00-2110 Ball bearing 2

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CASE DRAWING ASSEMBLYN9310-20A

No. Part No. Description Q’ty1. N9310-201 Base frame 12. M3303-A01B Case drawing cylinder stopper 13. N9310-A02 Case drawing vacuum cup holder 14. M3303-A12 Cylinder pushing base 15. M3303-A05A Case drawing adjusting screw 16. N9310-A14 Vacuum cup base 27. M3303-A07A Case drawing wire bracket 18. M3303-A09 Case inspecting base 19. 81N-A020 Nut (right thread) 110. RS141317 Chain sprocket 111. E6-017 Sensor guard 112. SF25x824L Linear shaft 213. NCF2419-22 Flexible wire pipe 114. DEC-4040ABS Guard 215. 81N-4040640L Aluminum extrusion 116. CDA2F40-600 Cylinder 117. LMK-25UU Flanged linear bearing 218. FC-1014T Floating joint 119. PFYS-60-10 Vacuum cup 520. RBC2725 Cylinder 121. LMA25LUU Connecting linear bearing 122. UFL003 Connecting bearing 223. HJ-63B-M8x20-B Handle 524. MT030C Pulley 425. 5/8”xL150 Leg 426. 5x5x20L Key 127. M3303-A13 Sensor base 128. 81N-A110 Vacuum cup base 129. 81N-A130 Vacuum cup base 230. N9310-A32 Safety cover 131. Q1-100606 Washer 132. ASV410F-03-08S Valve 233. LMA25LUU-AJ Connecting linear bearing 1

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LEFT & RIGHT FLAP FOLDING ASSEMBLYN9310-20C

No. Part No. Description Q’ty1. M3303-C01 Pushing arm 22. M3303-C02 Flap folding rod (1) 13. M3303-C03 Flap folding rod (2) 14. M3303-C04 Flap folding arm 25. Q1-251403 Washer 26. 81-4010 Cylinder 27. 81-4024 Cylinder base 28. PHS14×1.5P Rod-eye bearing 29. UCP204 Connecting bearing 4

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REAR FLAP FOLDING ASSEMBLYN9310-20D

No. Part No. Description Q’ty1. M3303-D01 Case pushing bracket 12. M3303-D02 Rear flap folder 13. M3303-D03 Case pushing guide screw 14. M3303-D04 Case pushing cylinder base 15. M3303-D05 Case outlet pushing plate 16. M3303-D06 Case pushing assisting plate 17. M3303-D07 Shaft bracket 18. M3303-D08 Pusher shaft 19. 818-2062 Lock block, adjusting rod 110. 81N-D020 Case pushing washer 111. 81N-D040 Erecting guide plate 112. 81N-D050 Rear flap folding bracket 113. 81N-D060 Rear flap folding bracket 214. 81N-D070 Rear flap folding bushing 215. 81N-D15A Supporter 116. 81NFA-D09 Adjusting shaft 117. 81NFA-D10 Pushing spacer 218. BB81-2G15 Lock block base, adjusting rod 119. BC81-A060 Bevel gear 220. E72-2040 Nut 121. L6303-D19 Solenoid valve guard 122. 81N-2F3275 Cylinder 123. 81N-TN327 Cylinder 224. CG-032-24A Cylinder bracket 225. FC-1010F Floating joint 126. DA0912A-635-I-17-O Gauge 127. E00-2110 Ball bearing 228. 0450-21 Wire guard 129. LF-1910ZZ Ball bearing 230. LMA25LUU Connecting linear bearing 231. LMF-16LUU Flanged linear bearing 232. PHS10×125P Rod eye bearing 2

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No. Part No. Description Q’ty33. Q1-201204 Washer 234. SF16×315L Linear shaft 235. SF25×575L Linear shaft 236. SH25A Shaft bracket 437. SH16A Shaft bracket 238. UCP203 Connecting bearing 239. HO-6” Hand wheel 140. C-R32 C circlet 141. HJ 45B M6×25 B Handle 142. 45B M6×25 Indicating finger 1

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SAFETY DOOR ASSEMBLYN9310-20E

No. Part No. Description Q’ty1. M3303-E01 Door 22. M3303-E06 Control box cover 13. L6303-E06 Magnet plate 44. L6303-E11 Top magnet base 25. L6303-E12 Bottom magnet base 26. HAND-14121 Handle 27. FDM0640-8A Magnet 88. FHI0645-B Hinge 6

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HOPPER BASEN9310-100A

No. Part No. Description Q’ty1. M3303-114 Base frame 12. M3303-102 Driving shaft 13. M3303-103 Nut (L&R) 44. M3303-104 Driven shaft 15. M1321-135 Elevating fix plate 1 6. M3303-106 Elevating collar 47. M3303-107 Elevating screw (L&R) 48. M1321-138 Elevating unit 19. M3303-109 Table bracket 210. N9310-110 Limit fix rod 111. M3303-111 Gear (1) 412. M3303-112 Gear (2) 413. E1-026 Idle pulley 114. 81-CA140 Idle shaft 115. 81NFA-109 Motor chain cover 116. BB81-3050 Bearing base 117. RS141117 Chain sprocket 218. RS141118 Chain sprocket 119. RS40×99 Chain 120. A72-1370 Limit switch 221. UCFL203 Connecting bearing 522. DA0912A-4.23-E-17-O C Gauge 123. MT030C Pulley 424. 6203ZZ Ball bearing 125. 6303ZZ Ball bearing 426. 7303A ZZ Ball bearing 427. E00-2080-R60 Motor (1/4HP, 1:60) 128. 5/8”×150L Leg 429. M3303-120 Finger 130. 81N-1250 Sticker fix plate 131. RS40×43 Chain 132. N9310-130 Wiring box 133. E6-002 Wiring box cover 134. E3-043A Bracket 2

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HOPPER TOP UNITN9310-100B

No. Part No. Description Q’ty1. M3303-161 Hopper top unit 12. M3303-162 Hopper table (1) 13. M3303-143 Hopper table (2) 14. M3303-144 Hopper table (3) 15. M3303-145 Hopper table (4) 16. M3303-146 Driven shaft 17. M3303-147 Driving shaft 18. M3303-148 Case pushing base 19. M3303-149 Chain guide rail 510. M3303-150 Chain guard 111. M3303-151 Case pushing plate 112. M3303-152 Bracket plate 113. M3303-153 Pusher base 114. M3303-154 Pusher shaft 115. M3303-163 Sensor sliding base 116. M3303-140 Bearing bush 117. 81N-3130 Spring fixer 418. 81N-3180 Spring 219. K9319-139 Case stopping stick 420. K9319-141A Collar 621. K9319-163 Shaft bracket 222. K9319-165 Bracket (L&R) 223. K9319-168 Turning shaft 224. 818-107A Washer 425. LA316-118 Holding shaft (1) 326. LA316-152 Holding shaft (1) 927. BA81-1290 Holding shaft (2) 328.29. EZ-064 Bushing 230. 6805ZZ Ball bearing 1031. 6902ZZ Ball bearing 432. E00-2080-R60 Ball bearing 233. 1/4HP, 1:60 Motor 1

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No. Part No. Description Q’ty34. M10 Handle 135. LMF25LUU Flanged linear bearing 136.37. M10×90L Hex. socket screw 338. RS141018 Chain sprocket 139. RS141315A Chain sprocket 240. RS141325 Chain sprocket 141. RS14150E Chain sprocket 542. RS141525A Chain sprocket 543. SF25×1442L Linear shaft 144. A72-1370 Limit switch 145. UFL005 Connecting bearing 246. RS40×43 Chain 147. RS40×222 Chain 248. 843-K144 Chain 249. 8×7×25L Round end key 250. 8×7×50L Round end key 2

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BOTTOM SEALING ASSEMBLYN9310-300

No. Part No. Description Q’ty1. N9310-302 Tape head holding unit (L&R) 22. N9310-305A Tape head cover (2”) 13. 818-2062 Lock block, adjusting rod 14. 81N-3070 Driving shaft 25. 81N-3100 Spring driving plate 16. 81N-3110 Spring fix plate 17. 81N-3130 Spring fixer 28. 81N-3170 Chain moving base (FR) 19. 81N-3180 Spring 110. 81N-326C Tape sensor base 111. 81N-328A Size finger 112. A72-2090 Chain driving base (RR) 113. A72-2100 Chain driving base (RL) 114. A72-2170 Chain adjusting screw 115. A72-2180 Chain driving base (FL) 116. E72-2040 Nut (right thread) 117. BB81-3050 Bearing bushing 118. BB81-310A Proximate switch base 119. M3303-301 L&R belt base (L&R) 220. M3303-303 Top cover, belt base (L&R) 221. M3303-306 L&R adjusting rod 122. M3303-408 Lock block, adjusting rod23. FA310304 Supporting base (1) (L&R) 224. FA310305 Supporting base (2) (L&R) 225. M2005R00 Spacer ring 226. M2007R01 Die block 227. M2009R01 Tension sliding plate 228. UPM-1029 Driving alu. pulley 229. M2103 Driven alu. pulley 230. 111501 Driven pulley 231. 113300 Die block shaft 232. DA0912A-6.35-E-17-O Gauge 1

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No. Part No. Description Q’ty33. ROL-0109 Roller 534. ROL-0321 Roller 1235. ROL-0774 Roller 136. ROS-0124 Roller shaft 537. ROS-0338 Roller shaft 1238. ROS-0789 Roller shaft 139. E00-1200 Plastic bush 3640. E00-2080 Motor 141. RS141120 Chain sprocket 442. RS141317 Chain sprocket 143. RS40×28 Chain 144. RS40×57 Chain 445. RS40 Key 846. SF20×845L Linear shaft 247. U73-2070 Hex. screw 248. U73-2080 Die spring 249. UCPA204 Connecting bearing 450. 6203ZZ Ball bearing 151. R12ZZ Ball bearing 452. UFL003 Connecting bearing 153. HO-6” Hand wheel 154. 81N-3046 PVC belt (1855L×50W) 255. HSD-2000ET-II Tape head 156. C-S19 C circlet 257. C-R32 C circlet 858. HJ-45B-M6×25-B Handle 1

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TOP UNIT ADJUSTING ASSEMBLYN9310-400

No. Part No. Description Q’ty1. N9310-401 Active elevating guide rod 12. N9310-402 Elevating guide rod 13. N9310-403 Top unit side plate (L&R) 24. N9310-404 Top table 15. N9310-406 Top beam (L&R) 26. N9310-411 Top stopping base 17. 81N-3241 Lock block, adjusting rod 18. 81N-4080 Bracket 49. 81N-4090 Top stopping cylinder base 110. 81N-413C Top stopping plate 211. 81N-415A Case separating finger 112. 81N-415B Case separating plate 413. E00-4090 Chain sprocket 214. E00-4350 Indication 115. E72-2040 Nut (right thread) 416. BB81-1D08 Bearing bush 117. BB81-4050 Top table frame 1+218. BB81-4100 Plate 119. BB81-4120 Guide base 120. BB81-4210 Guard 121. BB81-4250 Bracket 122. M3303-111 Gear (1) 123. M3303-112 Gear (2) 124. M3303-405A Height adjusting shaft 125. M3303-407 Top beam cover 126. M3303-408 Lock block base, adjusting rod 127. M3303-409 Adjusting rod guard 128. 60049 T nut 229. HAND-14121 Handle 130. 6203ZZ Ball bearing 131. DA0912A-4.23-I-17-O Gauge 132. DEC-4040(ABS) Guard 5

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No. Part No. Description Q’ty33. HJ-45B-M6-25-B Handle 134. HJ-63B-M8-20-B Handle 235. SB-1200 Balancer 136. UFL003 Connecting bearing 537. HO-6” Handle 138. RS35×176 Chain 139. N9310-412 Top unit adjusting plate 240. M3303-410 Weight balance block 341. 15*60*330L Weight balance compressing plate 2

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ELECTRIC CONTROL BOXN9310-600

No. Part No. Description Q’ty1. M3303-601 Electric control box 12. 81NFA-602 Electric control box cover 13. 81NFA-603 Wiring plate 14. M3303-604 Electric control box name plate 1

ce-12p - intertape polymer group · page 6 of 36 manual function list no. description 01 side belt...

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