cemap2011
TRANSCRIPT
CeMAP 2011 Annual Report
Cement Manufacturers Association of
the Philippines (CeMAP)
2011 Annual Cement
Industry Report
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CeMAP 2011 Annual Report
For 2011, the cement demand of 15.6 million tons surpassed the 2010 volume of 15.5 million tons,
setting a new record for cement demand.
In 2011, CeMAP also made these notable achievements in Sustainable Development, Product Stand-
ards, Public Policy and Legislative Advocacy, Health & Safety, and Power Generation and Distribution.
In the area of Sustainable Development, CeMAP implemented two pioneering initiatives. The first
one is the CeMAP-initiated awards for outstanding practice of sustainable development in the industry sec-
tor. This was done through the Federation of Philippine Industries (FPI) which has a membership of 38 indus-
try associations and 40 corporations. In 2011, CeMAP initiated the inclusion of industry associations and
LGUs, in addition to corporations, which were the only organizations recognized in 2010 as awardees. The
cement industry, out of the 38 industry associations under FPI, won two (2) out of four (4) outstanding
awards. These are in the areas of Waste Management and Corporate Social Responsibility. In addition, a
CeMAP member won the corporate award in the area of Waste Management while another member was the
corporation behind the LGU that won an outstanding award, also in the area of Waste Management.
The second initiative in the area of Sustainable Development was the CeMAP documentation of out-
standing practices in solid waste management of a model LGU. This is a tri-partite effort involving the govern-
ment (National Solid Waste Commission of the Department of Environment and Natural Resources), a non-
government organization (Earth Day Network), and CeMAP. The study is now used as a reference by the na-
tional government in encouraging LGUs to adopt and implement sustainable solid waste management prac-
tices in their localities. The thrust of the national government towards zero waste is possible through the
assistance of the cement industries in the co-processing of residual waste.
In the area of Product Standards, CeMAP gained the support of both the construction industry sec-
tor and the government to the need for mandatory standards not only for cement but also for concrete, as
well as inputs to concrete (e.g., fly ash). CeMAP, together with the Concrete Industry Association, succeeded
in getting the Department of Trade and Industry’s Technical Committee on Concrete to recommend that spe-
cific concrete standards be mandatory.
CeMAP also invited an ASTM expert to identify the proper use of ASTM standards. The ASTM stand-
ard currently applied in the Philippines should make it more suitable to the Philippine condition. This is done
in the USA, where ASTM, in some states, is modified and applied in different ways, depending on the individ-
PRESIDENT’S MESSAGE
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CeMAP 2011 Annual Report
ual state’s needs and unique environment. Similar modifications are done in Asian countries because they
different situations. In the Philippines, while this is done in the private sector projects, we are now having the
ASTM modified and accepted in public sector projects.
CeMAP is the only Proficiency Testing provider for cement laboratories in the Philippines and the
ASEAN region. In 2011, it held the 3rd Round of Cement Laboratories Proficiency Testing Scheme. A total of 26
cement laboratories (12 member laboratories, 1 private laboratory, and 13 government (DPWH) laboratories)
participated in the said program. This helps ensure that cement sold in the Philippines is of high quality and
safe for consumers.
In the area of Public Policy and Legislative Advocacy, CeMAP initiated the Industry Sector Plan. In ad-
dition, it helped formulate the “Co-Governance Policies” approved in principle by President Aquino in collabo-
ration with the Philippine Chamber of Commerce and Industry (PCCI), Federation of Philippine Industry (FPI),
and the Joint Foreign Chambers of Commerce and Industry. CeMAP continued to monitor and take action
against sub-standard local and imported cement and undervalued cement imports through FPI. This was done
by FPI in coordination with the Bureau of Customs (BOC), Bureau of Product Standards (BPS), and the Philip-
pine Product Safety and Quality Foundation (PPSQF).
In the area of Health and Safety, CeMAP intensified its promotion of the best health and safety prac-
tices in the workplace. The consolidated health and safety data of CeMAP members show global excellence on
safety performance. With a total of more than four thousand direct employees, the CeMAP members showed
a drop in the 15 Loss Time Injuries (LTI) in 2008 to 6 in 2011. The LTI frequency rate, therefore, of 1.4 in 2008
was cut in more than half to 0.6 in 2011. The number of Calendar days lost went down from 349 in 2008 to
only 42 in 2011.
In the area of Power Generation and Distribution, CeMAP discussed the Time of Use or TOU rates,
Open Access, and of Renewable Energy (hydro, geothermal, wind, solar, ocean energy) with its members. It
took position on these issues and advocated these positions with relevant government agencies.
Amidst the challenges that the cement industry is facing at present, CeMAP is looking forward to
meeting the anticipated cement demand in 2012. It will continue to make contributions to industry growth,
sustainable development, and improved product quality in 2012.
ERNESTO M. ORDOÑEZ President
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CeMAP 2011 Annual Report
CONTENTS
1 Message from the President _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 2-3
2 Directory of CeMAP Members _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 5-10
Cemex Philippines Group of Companies _ _ _ _ _ _ _ _ _ _ _ _ _ _ 5
Solid Cement Corporation _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 5
Apo Cement Corporation _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 5
Holcim Philippines, Inc. _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 6
Lafarge Cement Services Phillippines Companies _ _ _ _ _ _ _ _ _ 7
Republic Cement Corp. – Bulacan Plant _ _ _ _ _ _ _ _ _ _ _ _ 7
Republic Cement Corp. – Norzagaray Plant _ _ _ _ _ _ _ _ _ _ 7
Republic Cement Corp. – Batangas Plant _ _ _ _ _ _ _ _ _ _ _ 8
Republic Cement Corp. – Teresa Plant _ _ _ _ _ _ _ _ _ _ _ _ _ 8
Iligan Cement/Mindanao Portland Cement Corporation _ _ 9
Northern Cement Corporation _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 9
Pacific Cement Philippines Inc. _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 10
Taiheiyo Cement Philippines Inc. _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 10
3 Tables and Figures _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 11-14
Figure 1. Total Sales & Imports of Cement (2001-2011) _ _ _ _ _ _ _ _ _ _ 11
Table 1. Capacity, Production, Sales and Consumption (2001-2011) _ 11
Figure 2. Total Cement Imports (2001-2011) _ _ _ __ _ _ _ _ _ _ _ _ _ _ _ _ 12
Table 2. Total Cement Imports (2001-2011) _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 12
Figure 3. Total Cement Exports (2001-2011) _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 13
Table 3. Total Cement Exports (2001-2011) _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 13
Figure 4. Growth Rates: Public versus Private Construction (2008-2011)_ 14
Table 4. Gross Value of Construction Investments (2008-2011) _ _ _ _ 14
Table 5. Annual Growth Rates of Construction (2008 -2011) _ _ _ _ _ _ 14
4 CeMAP Office _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 15
Our Vision _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 15
Our Mission _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 15
Goals _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 15
Board of Directors _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 15
Committees _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 15
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CeMAP 2011 Annual Report
CEMEX PHILIPPINES GROUP OF COMPANIES
Solid Cement Corporation
Office Address: 8th Floor, Petron Mega Plaza, Sen. Gil Puyat Ave., Makati City, Philippines
Plant Locations : Antipolo City, Rizal
Binangonan, Rizal
Contact Person: Ms. Erlinda Lizardo
Public Relations Manager
Telephone Nos. : +(63 2) 849-3600; 849-3700
Fax Nos.: +(63 2) 849-3619; 849-3679
Website: www.cemex.com.ph
E-mails: [email protected]
Products
Brand Type
Island Type 1
Apo Type 1
Rizal Type 1P
Apo Premium Type 1P
Apo Pozzolan Type P
·Palitada King Masonry
Apo Cement Corporation
Office Address: APO Cement Plant Compound, Tina-an, Naga City, Cebu
Contact Person: Ms. Erlinda Lizardo
Public Relations Manager
Telephone Nos. : +(63 2) 849-3600; 849-3700
Fax Nos.: +(63 2) 849-3619; 849-3679
Website: www.cemex.com.ph
E-mails: [email protected]
Products
Brand Type
Island Type 1
Apo Type 1
Rizal Type 1P
Apo Premium Type 1P
Apo Pozzolan Type P
Palitada King Masonry
CEMEX is the only eco-labeled cement
company in the Philippines. Its APO Ce-
ment Plant in Naga, Cebu has received the
International Management System Certifi-
cation including ISO 9001:2008 , ISO
14001:2004 & OHSAS 18001:2007.
Its Solid Cement Plant located in Baran-
gay San Jose, Antipolo City has received
numerous international certifications in-
cluding ISO 9001:2001, ISO 4001:2004, ISO
18001:2007 and ISO 17025.
CEMAP MEMBERS DIRECTORY
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CeMAP 2011 Annual Report
Holcim Philippines, Inc.
Office Address: 7th Floor, Two World Square,
Mckinley Hill, Fort Bonifacio, Taguig City
Contact Person: Ma. Socorro Prado
Vice President – Corporate
Communications
Telephone No.: +63 2 459 3333
Fax No.: +63 2 459 3444
Website: http://www.holcim.com/ph
E-mail Address: [email protected]
Plant Address:
La Union Plant
Quirino, Bacnotan, La Union
Bulacan Plant
Matictic, Norzagaray, Bulacan
Lugait Plant
Lugait, Misamis Oriental
Davao Plant
Bo. Ilang, Davao City
Products:
Brand Type
Holcim Premium Type 1
Holcim 4X (bulk) Type 1
Holcim WallRight Masonry T-S
Holcim Excel Type 1P
Holcim Super Durable Type 11
All Holcim Philippines Inc. cement
plants have received the following
International Certifications: QMS: ISO
9001:2008, EMS: ISO 14001:2004, &
HSMS: OHSAS 18001:2007.
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CeMAP 2011 Annual Report
LAFARGE ASSOCIATED COMPANIES
Republic Cement Corporation
Bulacan Plant
Office Address: 25th Floor, Salcedo Tower, 169 H. V. Dela Costa Street
Salcedo Village, Makati City, Philippines
Contact Person: Cirilo M. Pestaño II
Vice President - Communications
Telephone No.: +(63 2) 885-4599 / 238-9881
Fax No.: +(63 2) 815-2668 / 815-2678
E-mail: [email protected]
Plant Address:
Barrio Minuyan, Norzagaray, Bulacan
Products:
Brand Type
Republic Type I (bag & bulk)
Republic Type IP
Republic Type P
Republic Type II The Bulacan Plant of Republic Cement
Corporation (RCC), a Lafarge associ-
ated company has received interna-
tional certifications. QMS: ISO 9001:
2000, EMS: ISO 14001: 2004, HSMS:
OSHAS 18001: 2007
Republic Cement Corporation
Norzagaray Plant
Office Address: 25th Floor, Salcedo Tower, 169 H. V. Dela Costa Street
Salcedo Village, Makati City, Philippines
Contact Person: Cirilo M. Pestaño II
Vice President - Communications
Telephone No.: +(63 2) 885-4599 / 238-9881
Fax No.: +(63 2) 815-2668 / 815-2678
E-mail: [email protected]
Plant Address:
Barrio Bigte, Norzagaray, Bulacan
Products:
Brand Type
Republic Type I (bag & bulk)
Republic Type IP
The Norzagaray Plant of Republic Cement
Corporation (RCC), a Lafarge associated
company has received international certifi-
cations. QMS: ISO 9001: 2000, EMS: ISO 14001:
2004, HSMS: OSHAS 18001: 2007
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CeMAP 2011 Annual Report
Republic Cement Corporation
Batangas Plant
Office Address: 25th Floor, Salcedo Tower, 169 H. V. Dela Costa Street, Salcedo Village,
Makati City, Philippines
Contact Person: Cirilo M. Pestaño II
Vice President - Communications
Telephone No.: +(63 2) 885-4599 / 238-9881
Fax No.: +(63 2) 815-2668 / 815-2678
E-mail: [email protected]
Plant Address:
Mapulo, Taysan, Batangas
Products:
Brand Type
Fortune Type I (bag & bulk)
Fortune Type 1P
Republic Cement Corporation
Teresa Plant
Office Address: Barangay Dulumbayan, Teresa, Rizal
Contact Person: Cirilo M. Pestaño II
Vice President - Communications
Telephone No.: +(63 2) 885-4599 / 238-9881
Fax No.: +(63 2) 815-2668 / 815-2678
E-mail: [email protected] Plant Address:
Barangay Dulumbayan, Teresa, Rizal
Products:
Brand Type
Republic Type IP
Republic Type 1 (bulk)
The Batangas Plant of Republic Cement
Corporation (RCC), a Lafarge associated
company has received international certifi-
cations. QMS: ISO 9001: 2000, EMS: ISO
14001: 2004, HSMS: OSHAS 18001: 2007
The Teresa Plant of Republic Cement Cor-
poration (RCC), a Lafarge associated
company has received international certi-
fications. QMS: ISO 9001: 2000, EMS: ISO
14001: 2004, HSMS: OSHAS 18001: 2007
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CeMAP 2011 Annual Report
Iligan Cement Corporation/ Mindanao Portland Cement
Corporation
Office Address: 25th Floor, Salcedo Tower, 169 H. V. Dela Costa Street, Salcedo Village
Makati City, Philippines
Contact Person: Cirilo M. Pestaño II
Vice President - Communications
Telephone No.: +(63 2) 885-4599 / 238-9881
Fax No.: +(63 2) 815-2668 / 815-2678
E-mail: [email protected]
Plant Address:
Barrio Kiwalan, Iligan City
Products:
Brand Type
Mindanao Type I
Mindanao Type IP
Mindanao Type P
The plant of Iligan Cement Corporation
(ICC), a Lafarge associated company
has received international certifiac-
tiobns. QMS: ISO 9001: 2000, EMS 14001:
2004, HSMS: OSHAS 18001:2007
Northern Cement Corporation
Office Address: 5th Floor, ECJ Condominium, Real corner Arzobispo Streets, Intramuros,
Manila City, Philippines
Contact Person: Richard Sebastian
Vice-President for Marketing
Telephone Nos.: +(63 2) 527-8281; 527-1924
Fax Nos.: +(63 2) 527-3931; 527-5422
E-mail: [email protected]
Plant Address:
Northern Cement Plant, Barrio Labayug,
Sison, Pangasinan
Products:
Brand Type
Northern Type I
Northern Cement Corporation, Pangasinan,
(4,000 TPD) has received international certi-
fications ISO 9002:1994, ISO 9001:2000, ISO
14001:2004 and OHSAS 18001:1999
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CeMAP 2011 Annual Report
Pacific Cement Philippines, Inc.
Office Address: 3rd Floor BMMC Building, 143 Dela Rosa corner Adelantado Sts.,
Legazpi Village, Makati City 1229, Philippines
Contact Person: Jose Ramon V. Cortes
Chairman and CEO
Ma. Luisa V. Cortes
Vice Chairman
Telephone No.: +(63 2) 887-1111; 887-1118
Fax No.: +(63 2) 887-1119
Website: www.pacemco.com
E-mail [email protected]
Plant Address:
·Pacific Cement Plant, Km. 11
Surigao del Norte, Philippines
Products:
Brand Type
Pacific Extra Super Type 1
Pacific Pozzolan Type P
Pacific Super Portland Plus Type 1P
Pacific Cement Philippines, Inc., whose plant is
located in Surigao City, has a design capacity
of 850 TPD clinker production and cement pro-
duction capacity of 300,000 TPA. The compa-
ny’s Integrated Management System for Quality
and Environment is certified to ISO 9001:2008
and ISO 14001:2004.
Taiheiyo Cement Philippines, Inc.
Office Address: 11th Floor Insular Life Cebu Business Centre, Cebu Business Park
Cebu City 6000, Philippines
Contact Person: Mr. Nilo Yap
Environment and Safety Dept.
Senior Manager
Telephone No.: +(63 32) 230 7333
Fax No.: +(63 32) 230 7300
Website: www.taiheiyo-cement.com.ph
E-mail: [email protected]
Plant Address:
Taiheiyo Cement Philippines Inc.,
South Poblacion, San Fernando, 6018 Cebu
Products:
Brand Type
Grand Portland Type 1
Grand Premium Type 1P
Grand Pozzolan Type P
Grand Masonry Type M
TAIHEIYO CEMENT PHILIPPINES, INC.'s plant in
San Fernando, Cebu is internationally-certified
to ISO 9001:2008 (Quality Management Sys-
tem), ISO 14001:2004 (Environmental Manage-
ment System) and OHSAS 18001:2007
(Occupational Health and Safety Assessment
Series). All these are affirmations of the com-
pany's commitment to quality, productivity,
efficiency, environmental protection and em-
ployees' health and safety.
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CeMAP 2011 Annual Report
Table 1. Capacity, Production, Sales, and Consumption of Cement (‘000 MT),
2001-2011
Year
Total Kiln
Capacity
Total Grinding Capacity
Total
Production
Total Sales
Demand Consumption
(Local sales + Imports)
2001 18,847 26,369 11,378 11,345 11,714
2002 18,847 26,369 13,397 13,298 12,601
2003 18,847 26,369 13,067 13,090 12,120
2004 18,847 26,369 13,057 12,991 12,184
2005 18,847 26,369 12,368 12,523 11,585
2006 18,847 26,369 12,033 12,195 11,714
2007 18,847 26,369 13,048 13,066 13,011
2008 18,847 26,369 13,369 14,674 13,217
2009 19,547 26,369 14,865 14,666 14,469
2010 19,547 25,886 15,900 15,449 15,450
2011 21,047 26,911 16,063 15,595 15,625
Consumption: Domestic Sales plus Imports
Figure 1. Total Sales and Imports of Cement (’000 MT), 2001-2011
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CeMAP 2011 Annual Report
Figure 2. Total Cement Imports, 2001-2011 (in Metric Tons)
Origin 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011
Taiwan 662,200 - - - - - -
Indone-sia
1,260,080 144,000 - - - - - - -
Japan 305,900 161,600 9,700 12,705 116,302 230,750 254,800 99,000
China 5,000 - - - - 12,945 47,203 14,301 26 30,000
Mexico - - - - - - - - -
Vietnam 550
Others (6)
- 32,000 - - - - 1,000
TOTAL 2,233,180 337,600 9,700 12,705 116,302 243,695 302,003 113,301 1,000 576 30,000
Table 2. Total Cement Imports, 2001-2011 (in Metric Tons)
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CeMAP 2011 Annual Report
Figure 3. Total Cement Exports, 2001-2011 (in Metric Tons)
Table 3. Total Cement Exports, 2001-2011 (in Metric Tons)
Origin 2001 2002 2003 2004 2005 2006
2007
2008
2009 2010 2011
Taiwan 830,048 122,946 134,031 - - - - - 546
USA 379,769 226,064 244,800 295,976 281,586 - - 100,956 43,500
Nigeria 215,287 176,000 174,928 133,344 387,188 - 133,817 - 90,500
Singapore 129,902 27,000 - - - - - 1,208 906
Mauritius - 27,500 190,772 189,045 236,074 385,187 35,559 113,111
Others (6) 308,981 455,131 235,902 201,209 149,136 339,364 187,195 332,979 61,193 338,000 331,000
TOTAL 1,863,987 1,034,641 980,433 819,574 1,053,984 724,551 356,571 548,254 196,645 338,000 331,000
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CeMAP 2011 Annual Report
Figure 4. Growth Rates: Public versus Private Construction, 2008-2011
Table 4. Gross Value of Construction Investments, 2008-2011
(in Million Pesos at Constant Prices)
Table 5. Annual Growth Rates of Construction, 2008-2011
(in Million Pesos at Constant Prices)
Source: National Statistical Coordination Board (NCSB) Report as of January 2011
Industry/ Industry Group
2008 2009
2010
2011
Public 116,752 138,580 144,247 101,902
Private 294,289 279,128 346,413 368,400
Gross Value 411,041 417,708 490,660 470,302
Industry Group 2008-2009 2009-2010 2010-2011
Public 18.7% 4.1% -29.4%
Private -5.2% 24.1% 6.3%
Gross Value 1.6% 17.5% -4.1%
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CeMAP 2011 Annual Report
Our Vision
An organization that is committed to make
the cement industry a growing and sustaina-
ble partner in nation building, by ensuring that
high quality cement is produced.
Our Mission
Promote the cement industry as:
A key partner in contributing to infrastructure
development and economic growth;
An effective advocate for all members of the
Philippine cement industry;
A responsive organization in addressing indus-
try-wide issues;
A foundation for stronger, more stable rela-
tionships among all stakeholders of the Philip-
pine cement industry.
Goals
To make the cement industry a leader in Phil-
ippine industry in four areas:
1. World-class and environment-friendly tech-
nologies and products;
2. Management Systems;
3. Corporate Social Responsibility;
4. Health and Safety.
CeMAP Office
01 Corporal Cruz St. corner E. Rodri-
guez Jr. Avenue, Bagong Ilog, Pasig
City 1600 Philippines
Telefax Nos.: +(63 2) 671-7585, 671-75-
86
E-mail: [email protected]
Website: www.cemap.org.ph
CeMAP Committees
Committees Chairs
Public Policy and External
Relations
Pedro Palomino
Sustainable Development Don Lee
Product Standards Roland Wijnen
Knowledge Group on
Power Robert Mallillin
Board of Directors 2010
Chair: Francisco L. Viray
President: Ernesto M. Ordoñez
Treasurer: Veralynn A. Joromo
Corporate
Secretary:
Vicente B. Castillo III
Board
Members:
Magdaleno Albaraccin
Ma. Allen Arbis
Paul Arcenas
Satoshi Asami
Don Lee
Robert Mallillin
Pedro Palomino
Cirilo Pestaño
Renato Sunico
Roland Wijnen