cfw 11 - pamensky 11 - variable frequency drive the weg cfw 11 is a new generation of inverters with...

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Motors Automation Machines Transformers PAMENSKY Variable Frequency Drive CFW 11 Single Phase 200-240V - 1-3 HP Three Phase 200-240V - 1-75 HP Three Phase 380-480V - 2-600 HP

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Page 1: CFW 11 - Pamensky 11 - Variable Frequency Drive The WEG CFW 11 is a new generation of inverters with state-of-the-art technology for three-phase induction motor control. The CFW 11

MotorsAutomation

MachinesTransformers

PAMENSKY

Variable Frequency DriveCFW 11Single Phase 200-240V - 1-3 HP

Three Phase 200-240V - 1-75 HP

Three Phase 380-480V - 2-600 HP

Page 2: CFW 11 - Pamensky 11 - Variable Frequency Drive The WEG CFW 11 is a new generation of inverters with state-of-the-art technology for three-phase induction motor control. The CFW 11

2 | CFW 11 - Variable Frequency Drive

CFW 11 - Variable Frequency DriveThe WEG CFW 11 is a new generation of inverters with state-of-the-art technology for three-phase induction motor control. The CFW 11 is a system drive that incorporates Plug and Play technology automatically recognizing and confi guring accessories and options used, enabling easy installation and safe operation while eliminating manual confi guration. A USB port makes connecting to, programming and monitoring the device simpler. SoftPLC lets user create functions without the need for an external PLC.

Standard Features

• Plug and play philosophy (connect and use) enables quick and easy installation of accessories and options.

• USB for microcomputer connection for using SUPERDRIVE G2 programming and monitoring software as well as updating inverter fi rmware.

• Human-Machine Interface (HMI) with backlit graphic display and soft-keys, greatly facilitates inverter programming and operation.

• DC link inductors (symetrically connected to positive and negative DC link terminals) enable compliance with IEC61000-3-12 standard requirements regarding harmonics, (no need for external line reactance)

• Intelligent thermal management enables full protection of IGBTs, monitoring of heatsink and internal air temperature.

• Automatic control of the heatsink fan with speed sensor (additional protection) and easily detachable from the unit for cleaning and maintenance.

• Normal Duty and Heavy Duty ratings to adapt optimally to all kinds of loads.

• Protection with failure and alarm warnings.• Motor overload protection in compliance with

IEC 60947-4-2/UL 508 C.• Memory card built into the standard product

allows user to create functions without the need to use an external PLC (soft-PLC via IEC61131-3 programming software)

Standard Features - cont.

• Guided start-up simplifi es initial user programming.

• Real time clock• TRACE / SCOPE function to assist with the

start-up and system diagnostics.

Optional Features

• Interface for incremental encoder 5 to 12Vdc• Interface for RS-485 serial communication

(modbus)• Interface for RS-232C serial communication• CAN interface• Profi bus DP interface• PLC functions; IEC programming• Devicenet 4 interface• Ethernet IP interface• Blind cover for slot HMI • Frame for remote HMI• Conduit kit• Optimal Braking®

Page 3: CFW 11 - Pamensky 11 - Variable Frequency Drive The WEG CFW 11 is a new generation of inverters with state-of-the-art technology for three-phase induction motor control. The CFW 11

CFW 11 - Variable Frequency Drive | 3

CFW 11 - Table of Products

Notes: The maximum motor power ratings listed above are based on WEG 2 and 4 pole motors. For motors with different numbers of poles (ie. 6 and 8 poles), other voltages and/ or from other manufacturers, specify the VFD through the motor rated current.

200-240V - Single PhaseElectrical Data Mechanical Data Purchasing Data

Current(A)

Built-In DynamicBraking

Maximum Applicable Motor

FrameWeight

(lb)Degree of Protection

Dimensions(in)

H x W x DPart Number

List Price

Normal Duty (ND) Heavy Duty (HD)

ND* HD* HP KW HP KW

10 10 Yes 3 2.2 3 2.2 A 13.4 NEMA 1 12.04 x 5.71 x 8.94 CFW110010S2ON1Z $2,2736 5 Yes 1.5 1.1 1 0.75 A 12.6 NEMA 1 12.04 x 5.71 x 8.94 CFW110006B2ON1Z 2,0787 7 Yes 2 1.5 2 1.5 A 12.6 NEMA 1 12.04 x 5.71 x 8.94 CFW110007B2ON1Z 2,143

200-240V - Three PhaseElectrical Data Mechanical Data Purchasing Data

Current(A)

Built-In DynamicBraking

Maximum Applicable Motor

FrameWeight

(lb)Degree of Protection

Dimensions(in)

H x W x DPart Number

List Price

Normal Duty (ND) Heavy Duty (HD)

ND* HD* HP KW HP KW

6 5 Yes 1.5 1.1 1 0.75 A 12.6 NEMA 1 12.04 x 5.71 x 8.94 CFW110006B2ON1Z $2,0787 7 Yes 2 1.5 2 2 A 12.6 NEMA 1 12.04 x 5.71 x 8.94 CFW110007B2ON1Z 2,1437 5.5 Yes 2 1.5 1.5 1 A 12.6 NEMA 1 12.04 x 5.71 x 8.94 CFW110007T2ON1Z 1,98710 8 Yes 3 2.2 2 2 A 12.6 NEMA 1 12.04 x 5.71 x 8.94 CFW110010T2ON1Z 2,11213 11 Yes 4 3 3 2 A 13.4 NEMA 1 12.04 x 5.71 x 8.94 CFW110013T2ON1Z 2,30416 13 Yes 5 3.7 4 3 A 13.9 NEMA 1 12.04 x 5.71 x 8.94 CFW110016T2ON1Z 2,36624 20 Yes 7.5 5.5 6 4 B 20.1 NEMA 1 13.82 x 7.45 x 8.94 CFW110024T2ON1Z 2,94228 24 Yes 10 7.5 7.5 6 B 20.1 NEMA 1 13.82 x 7.45 x 8.94 CFW110028T2ON1Z 3,000

33.5 28 Yes 12.5 9.2 10 7.5 B 20.1 NEMA 1 13.82 x 7.45 x 8.94 CFW110033T2ON1Z 3,41845 36 Yes 15 11 12.5 9.2 C 41.7 NEMA 1 17.64 x 8.66 x 11.51 CFW110045T2ON1Z 3,84754 45 Yes 20 15 15 11 C 41.7 NEMA 1 17.64 x 8.66 x 11.51 CFW110054T2ON1Z 4,73570 56 Yes 25 18.5 20 15 C 41.7 NEMA 1 17.64 x 8.66 x 11.51 CFW110070T2ON1Z 5,51886 70 Yes 30 22 25 18.5 D 71.7 NEMA 1 19.82 x 11.81 x 12.00 CFW110086T2ON1Z 6,994105 86 Yes 40 30 30 22 D 71.7 NEMA 1 19.82 x 11.81 x 12.00 CFW110105T2ON1Z 8,986142 115 No 50 37 40 30 E 143.3 NEMA 1 26.60 x 13.20 x 14.10 CFW110142T2ON1Z 13,152180 142 No 60 45 50 37 E 143.3 NEMA 1 26.60 x 13.20 x 14.10 CFW110180T2ON1Z 18,307211 180 No 75 55 60 45 E 143.3 NEMA 1 26.60 x 13.20 x 14.10 CFW110211T2ON1Z 23,448

380-480V - Three PhaseElectrical Data Mechanical Data Purchasing Data

Current(A)

Built-In DynamicBraking

Maximum Applicable Motor

FrameWeight

(lb)Degree of Protection

Dimensions(in)

H x W x DPart Number

List Price

Normal Duty (ND) Heavy Duty (HD)

ND* HD* HP KW HP KW

3.6 3.6 Yes 2 1.5 2 1.5 A 5.7 NEMA 1 12.04 x 5.71 x 8.94 CFW110003T4ON1Z $2,0425 5 Yes 3 2.2 3 2 A 5.9 NEMA 1 12.04 x 5.71 x 8.94 CFW110005T4ON1Z 2,1747 5.5 Yes 4 3 3 2 A 5.9 NEMA 1 12.04 x 5.71 x 8.94 CFW110007T4ON1Z 2,24610 10 Yes 6 4 6 4 A 6.1 NEMA 1 12.04 x 5.71 x 8.94 CFW110010T4ON1Z 2,321

13.5 11 Yes 7.5 5.5 6 4 A 6.3 NEMA 1 12.04 x 5.71 x 8.94 CFW110013T4ON1Z 2,43117 13.5 Yes 10 7.5 7.5 5.5 B 9.1 NEMA 1 13.82 x 7.45 x 8.94 CFW110016T4ON1Z 2,94724 19 Yes 15 11 12.5 902 B 9.7 NEMA 1 13.82 x 7.45 x 8.94 CFW110024T4ON1Z 3,56931 25 Yes 20 15 15 11 B 10.4 NEMA 1 13.82 x 7.45 x 8.94 CFW110028T4ON1Z 4,42338 33 Yes 25 18.5 20 15 C 18.9 NEMA 1 17.64 x 8.66 x 11.51 CFW110033T4ON1Z 4,87745 38 Yes 30 22 25 18.5 C 18.9 NEMA 1 17.64 x 8.66 x 11.51 CFW110045T4ON1Z 6,146

58.5 47 Yes 40 30 30 22 C 18.9 NEMA 1 17.64 x 8.66 x 11.51 CFW110054T4ON1Z 7,61570.5 61 Yes 50 37 40 30 D 32.5 NEMA 1 19.82 x 11.81 x 12.00 CFW110070T4ON1Z 8,29288 73 Yes 60 45 50 37 D 32.5 NEMA 1 19.82 x 11.81 x 12.00 CFW110086T4ON1Z 9,989105 88 No 75 55 60 45 E 143.3 NEMA 1 26.60 x 13.20 x 14.10 CFW110105T4ON1Z 11,153142 115 No 100 75 75 55 E 143.3 NEMA 1 26.60 x 13.20 x 14.10 CFW110142T4ON1Z 13,118180 142 No 150 110 100 75 E 143.3 NEMA 1 26.60 x 13.20 x 14.10 CFW110180T4ON1Z 19,234211 180 No 150 110 150 110 E 143.3 NEMA 1 26.60 x 13.20 x 14.10 CFW110211T4ON1Z 22,373242 211 No 200 150 150 110 F 308.6 IP20 48.58 x 16.93 x 14.17 CFW110242T4SZ 23,529312 242 No 250 185 200 150 F 308.6 IP20 48.58 x 16.93 x 14.17 CFW110312T4SZ 27,880370 312 No 300 220 250 185 F 308.6 IP20 48.58 x 16.93 x 14.17 CFW110370T4SZ 29,134477 370 No 400 300 300 220 F 308.6 IP20 48.58 x 16.93 x 14.17 CFW110477T4SZ 35,986515 477 No 450 330 400 300 G 474.0 IP20 49.76 x 21.06 x 16.77 CFW110515T4SZ 41,662601 515 No 500 370 450 330 G 474.0 IP20 49.76 x 21.06 x 16.77 CFW110601T4SZ 47,522720 560 No 600 450 450 330 G 474.0 IP20 49.76 x 21.06 x 16.77 CFW110720T4SZ 52,803

* ND - Normal Duty • 110% during 60 seconds every 10 minutes• 150% during 3 seconds every 10 minutes

* HD - Heavy Duty• 150% during 60 seconds every 10 minutes• 200% during 3 seconds every 10 minutes

Page 4: CFW 11 - Pamensky 11 - Variable Frequency Drive The WEG CFW 11 is a new generation of inverters with state-of-the-art technology for three-phase induction motor control. The CFW 11

4 | CFW 11 - Variable Frequency Drive

CFW 11 - Table of Products - Dynamic Braking200-240V - Three Phase - With Optional Dynamic Braking

Electrical Data Mechanical Data Purchasing Data

Current(A)

Built-In DynamicBraking

Maximum Applicable Motor

FrameWeight

(lb)Degree of Protection

Dimensions(in)

H x W x DPart Number

List Price

Normal Duty (ND) Heavy Duty (HD)

ND* HD* HP KW HP KW

142 115 Yes 50 37 40 30 E 143.3 NEMA 1 26.60 x 13.20 x 14.10 CFW110142T2ON1DBZ $11,722 180 142 Yes 60 45 50 37 E 143.3 NEMA 1 26.60 x 13.20 x 14.10 CFW110180T2ON1DBZ 16,312211 180 Yes 75 55 60 45 E 143.3 NEMA 1 26.60 x 13.20 x 14.10 CFW110211T2ON1DBZ 20,898

380-480V - Three Phase - With Optional Dynamic BrakingElectrical Data Mechanical Data Purchasing Data

Current(A)

Built-In DynamicBraking

Maximum Applicable Motor

FrameWeight

(lb)Degree of Protection

Dimensions(in)

H x W x DPart Number

List Price

Normal Duty (ND) Heavy Duty (HD)

ND* HD* HP KW HP KW

105 88 Yes 75 55 60 45 E 143.3 NEMA 1 26.60 x 13.20 x 14.10 CFW110105T4ON1DBZ $11,924142 115 Yes 100 75 75 55 E 143.3 NEMA 1 26.60 x 13.20 x 14.10 CFW110142T4ON1DBZ 14,028180 142 Yes 150 110 100 75 E 143.3 NEMA 1 26.60 x 13.20 x 14.10 CFW110180T4ON1DBZ 20,562211 180 Yes 150 110 150 110 E 143.3 NEMA 1 26.60 x 13.20 x 14.10 CFW110211T4ON1DBZ 23,919

Notes: The maximum motor power ratings listed above are based on WEG 2 and 4 pole motors. For motors with different numbers of poles (ie. 6 and 8 poles), other voltages and/ or from other manufacturers, specify the VFD through the motor rated current.

* ND - Normal Duty • 110% during 60 seconds every 10 minutes• 150% during 3 seconds every 10 minutes

* HD - Heavy Duty• 150% during 60 seconds every 10 minutes• 200% during 3 seconds every 10 minutes

Page 5: CFW 11 - Pamensky 11 - Variable Frequency Drive The WEG CFW 11 is a new generation of inverters with state-of-the-art technology for three-phase induction motor control. The CFW 11

CFW 11 - Variable Frequency Drive | 5

CFW 11 - Wmagnet Drive System®

Frequency Inverter controlling permanent magnet motors. The WMagnet System ( WMagnet motor + CFW11) has the hightest effi ciency levels in the market.

It is a perfect match for applications where speed variation, low noise level and reduced size are required. In Sersorless mode the Wmagnet System is able to perform torque control at zero speed without the need for forced ventilation.

Standard Features

• Voltage Range: 380V to 480Vca• Power Rating: 15 to 200HP 2 and 4 poles• Methods of control: Sensorless Vector and

closed loop control (vector with encoder)• WMagnet control Algorithm included on the

CFW11 standard version• Variety of communication protocols (Fieldus)

is available • when running WMagnet control also CFW11

communication modules are utilized.• Fieldbus modules available: Modbus

RTU,Modbus TCP, • Profi bus DP-V1, DeviceNet, CANopen and

Ethernet / IP

CFW 11 Drive:

Wmagnet Motor:

Page 6: CFW 11 - Pamensky 11 - Variable Frequency Drive The WEG CFW 11 is a new generation of inverters with state-of-the-art technology for three-phase induction motor control. The CFW 11

6 | CFW 11 - Variable Frequency Drive

CFW 11 - Technology

Vectrue Technology®

WEG FREQUENCY INVERTER CONTROL TECHNOLOGY

• Linear and adjustable V/f scalar, VVW (Voltage Vector WEG) and vector controls are available in the same product.

• Two (2) types of vector control: sensorless and with encoder (it requires the encoder interface accessory).

• Sensorless vector control permits high torque and quick response, even at low speeds and at startup.

• The self-tunning function automatically sets the vector control or VVW to the motor and load used.

• Through the adjustable V/f control, it is possible, for example, to adjust a quadratic V/f curve, providing energy savings for quadratic torque loads (e.g.: centrifuge pumps and fans).

Optimal Flux ®

TECHNOLOGY FOR MOTORS DRIVEN BY FREQUENCY INVERTERS IN APPLICATIONS WITH CONSTANT TORQUE LOADS• Rated torque at low speeds eliminating the need for independent ventilation or motor over-

dimensioning.• Space saving and cost reduction of the application. • Improved performance of the package inverter and motor (an exclusive WEG solution).High effi ciency WEG motor + CFW-11Solution applied only to CFW-11 with high effi ciency WEG motors.

Flexibility

The CFW-11 adapts itself to the customer’s needs through a broad range of accessories, which are easily installed. Besides this, the standard product comes with the SoftPLC function that attributes PLC functions to the inverter, which allows the customer to create his/her own applications (user programs) through the WLP software (programming in LADDER).

IP21 Kit

WEG CFW 11 comes standard with the IP21 Kit up to frame size E. Drives with frames F & G are only available as IP20.

Page 7: CFW 11 - Pamensky 11 - Variable Frequency Drive The WEG CFW 11 is a new generation of inverters with state-of-the-art technology for three-phase induction motor control. The CFW 11

CFW 11 - Variable Frequency Drive | 7

CFW 11 - Technology

General Input Rectifi er Unit

Supply Network Single DC Link

CFW-11

1 2 3 4 n

Built-in Inductors in the DC Link

• Allows inverter installation in any network (there is no minimum impedance restriction).• Typical power factor for rated condition:

• 0.94 for models with three-phase supply• 0.70 for models with single-phase or Single-phase/Three-phase supply

• Meets the IEC61000-3-12 standard, related to low order current harmonics in the network.

Single DC Busbar (DC Link)

CFW-11 inverters have access to the internal DC link allowing to be used in applications where a single DC link is used, as well as for regenerative systems.

Used for confi gurations in multi-motor machine systems where the bridge rectifi ers of each inverter are replaced by a single general input rectifying unit, through the interconnection of the inverters by means of a single DC link. This solution also improves energy consumption of the system as a a result of the energy transfer between the inverter units.

Please call 1 877 PAMENSKY for model availability & installation

No need for external line reactor

Page 8: CFW 11 - Pamensky 11 - Variable Frequency Drive The WEG CFW 11 is a new generation of inverters with state-of-the-art technology for three-phase induction motor control. The CFW 11

8 | CFW 11 - Variable Frequency Drive

CFW 11 - FeaturesIntelligent Thermal Management

• Monitoring of the heatsink and internal air temperatures of the electronic boards providing total protection of the IGBTs and the CFW-11 as a whole.

• The heatsink fan is turned on and off automatically, depending on the temperature of the power modules.

• The speed and the number of hours of operation of the fan are monitored and indicated in corresponding parameters. Alarm or fault messages are generated related to these variables.

• The fan is easily removed for cleaning or replacement.

• All CFW-11 models sizes A, B, C and D have built-in braking IGBT in the standard product.

• Motor temperature protection with thermistors (PTC, PT100 and KTY84).

• Surrounding air temperature range is from -10°C up to 50°C. It is possible to operate up to 60°C with a derating of output current.

• Motor overload protection according to IEC 60497-4-2 and UL508C.

Functions

• Multi-speed: up to 8 pre-programmed speeds.• PID regulator: automatic control of level, pressure, fl ow, weight, etc.• Ride-Through: operation during momentary failures of thepower supply.• Skip Frequency: rejection of critical or resonant speeds.• S Ramp: smoothness in the acceleration / deceleration.

Page 9: CFW 11 - Pamensky 11 - Variable Frequency Drive The WEG CFW 11 is a new generation of inverters with state-of-the-art technology for three-phase induction motor control. The CFW 11

CFW 11 - Variable Frequency Drive | 9

CFW 11 - Human-machine interfaceThe human-machine interface (HMI) was developed for simple and fast interaction while providing excellent visibility for the user.

• Graphic display.• Soft-keys for easy operation.• Backlight.• Real time clock.• Copy function.• Plug-in (connection with CFW-11

turned on).• Language selection• Remote HMI.

Left soft-key: function defi ned by the display

Right soft-key: function defi ned by the display

Key for scrolling though menus and parameters and for modifying parameter content

Selection of Rotation Direction

Local / Remote Selection

JOG key

Start key

Stop key

Remote HMI• The HMI can be installed on panel doors or

machine consoles with a protection degree of IP56.

Page 10: CFW 11 - Pamensky 11 - Variable Frequency Drive The WEG CFW 11 is a new generation of inverters with state-of-the-art technology for three-phase induction motor control. The CFW 11

10 | CFW 11 - Variable Frequency Drive

CFW 11 - Human-machine interface

NU

MER

IC V

ALU

ES

The HMI presents functions and a hierarchy by group of parameters that makes programming easy and very fast.

Oriented Start-up• CFW-11 guides the user through the necessary programming to adjust the inverter to

the motor and power supply.

Fault History Group• This only shows the parameters with information related to the last 10 faults, e.g. day,

month, year and time that they have occurred.

Read Only Parameters Group• This shows only the read only parameters.

Basic Application• The Basic Application Group contains the basic parameters, which need to

be adjusted in most applications. The CFW-11 guides the user through these parameters.

Backup Parameters GroupThe Backup Parameters Group allows CFW-11 parameters to be transferred to the HMI or FLASH Memory Module (available in the standard product) and vice versa. During CFW-11 operation, the modifi ed parameters are saved in the FLASH Memory Module regardless of user command.

Selectable LanguageThe user can choose the HMI language: Portuguese, English, Spanish, German, etc.

Changed Parameters GroupOnly shows parameters that are different from the factory default.

Functions GroupThere are several groups divided by functions, only making available the parameters related to the function. Example: Vector Control Group, Communication Group, I/O Confi guration Group, etc.

Status• Run.• Ready.• Confi guration.• Self-tuning• Inverter disabled by fault

and the fault number.• Last alarm.

Local / remote mode

Direction of rotation

Motor speed

Time indication Soft-key function

LA

RG

E C

HA

RA

CTE

RS

BA

R G

RA

PH

S

Page 11: CFW 11 - Pamensky 11 - Variable Frequency Drive The WEG CFW 11 is a new generation of inverters with state-of-the-art technology for three-phase induction motor control. The CFW 11

CFW 11 - Variable Frequency Drive | 11

CFW 11 - AccessoriesCFW-11 was developed based on Plug-and-Play philosophy. It automatically recognizes and confi gures the accessories used, enabling easy installation and safe operation eliminating manual confi guration.

Slot 5 – Built-in FLASH Memory Module

Slot 1 – I/O Expansion (inputs and outputs)

Slot 2 – Interface with Encoder

Slot 3 – Communication 1

Slot 4 – Communication 2

Page 12: CFW 11 - Pamensky 11 - Variable Frequency Drive The WEG CFW 11 is a new generation of inverters with state-of-the-art technology for three-phase induction motor control. The CFW 11

12 | CFW 11 - Variable Frequency Drive

CFW 11 - AccessoriesI/O Expansion

Description Slot Part Number List Price

2 14-bit analog inputs in voltage or current2 digital inputs2 14-bit analog outputs in voltage or current2 open collector type digital outputs

1 IOA-01 $996

2 isolated 12-bit analog inputs2 digital inputs2 isolated 11-bit analog outputs in voltage or current2 open collector type digital outputs

1 IOB-01 532

8 Digital Inputs4 Digital Outputs(Use with Soft PLC)

1 IOC-01 397

8 Digital Inputs8 Open Collector Digital Outputs (Use with Soft PLC)

1 IOC-02 366

5 PTC type temperature sensor Input 1 IOE-01

5 PT100 type temperature sensor Input 1 IOE-02

5 KTY84 type temperature sensor Input 1 IOE-03

Interface with Encoder

Description Slot Part Number List Price

Incremental encoder module5 to 12 Vdc100 kHzWith encoder signal repeater

2 ENC-01 $436

Incremental encoder module5 to 12 Vdc100 kHz

2 ENC-02 382

Communication

Description Slot Part Number List Price

RS-485 Serial Communication Module (Modbus-RTU) 3 RS485-01 $202

RS-232C Serial Communication Module (Modbus-RTU) 3 RS232-01 153

RS-232C Serial Communication Module (Modbus-RTU) with DIP switch for fl ash memory prog. 3 RS232-02 152

CAN/RS-485 Interface Module (CANopen, DeviceNet and Modbus) 3 CAN/RS485-01 430

CAN Interface Module (CANopen and DeviceNet) 3 CAN-01 358

Profi bus DP-V1 Interface modul 3 PROFIBUS DP-01 488

Profi bus DP Interface Module 4 PROFDP-05 1,078

DeviceNet Interface Module 4 DEVICENET-05 1,078

EtherNet/IP Interface Module 4 ETHERNET/IP-05 1,058

RS-232 Interface Module (passive) (Modbus-RTU) 4 RS232-05 262

RS-485 Interface Module (passive) (Modbus-RTU) 4 RS485-05 316

Modbus - TCP/IP interface module 4 MODBUSTCP-05 1,591

Profi net interface module 4 PROFINETIO-05 1,836

Module with PLC Functions (for more information please see next page) 1,2 and 3 PLC11-01 1,856

Shielding Kits and Exctractable Mounting Kits

Description Part Number List Price

24 Vdc power supply W option in Part Number 620

RFI suppressor fi lter for frames A, B, C & D FA option in Part Number TBA

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CFW 11 - Variable Frequency Drive | 13

CFW 11 - Accessories

Keypad Accessories and Cable for HMI

Description Part Number List Price

CFW 11 Keypad HMI-01 $301

Frame for keypad remote assembly, IP56 RHMIF-01 57

Blank cover for keypad slot HMID-01 44

1m (3.3ft) Remote Keypad Cable IHM CAB-RS-1M 44

2m (6.6ft) Remote Keypad Cable IHM CAB-RS-2M 49

3m (10ft) Remote Keypad Cable IHM CAB-RS-3M 54

5m (16ft) Remote Keypad Cable IHM CAB-RS-5M 62

7.5m (25ft) Remote Keypad Cable IHM CAB-RS-7.5M 74

10m (33ft) Remote Keypad Cable IHM CAB-RS-10M 84

Shielding Kits and Exctractable Mounting Kits

Description Part Number List Price

Power cable shielding kit for frame A PCSA-01 $40

Power cable shielding kit for frame B PCSB-01 42

Power cable shielding kit for frame C PCSC-01 44

Kit for extractable mounting for frame E KME-01 906

Kit for extractable mounting for frame F KMF-01 935

Kit for extractable mounting for frame G KMG-01 996

Dynamic Braking

Description Part Number List Price

External Dynamic Braking Module DBW03 $5,600

SoftPLC Function

It is a resource that attributes PLC functions to the CFW-11, granting fl exibility to the user and allowing him/her to develop his/her own applications (user programs). • LADDER programming language – WLP Software.• Access to all inverter parameters and I/Os.• PLC, mathematical and control blocks.• Download, upload and online monitoring.• Memory capacity of 15.36 kbytes.• Allows all documentation of the application to be created.• Online help.

Simple and practical programming environment

Standard in the CFW 11

• 40 User Parameters that can be individually programmed allowing tags, units, minimum and maximum values, number of decimal digits and other characteristics to be edited.

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14 | CFW 11 - Variable Frequency Drive

CFW 11 - AccessoriesPLC Accessory – PLC11-01

PLC11-01 accessory permits the CFW-11 to assume PLC functions, speed reference and positioning module. This accessory avoids the use of an external PLC in some applications, reducing considerably the cost of the solution. This accessory is only used for complex applications or when the CANopen Master/Slave function is used, a greater number of I/O points and the user program (application) exceeds the 15 kbytes memory. In case the application does not have these limitations, the SoftPLC function built-in to the standard product can be used.

Features:

• 9 digital inputs.• 3 relay outputs.• 3 digital outputs.• 1 14-bit analog input in voltage or current.• 2 14-bit analog outputs in voltage or current.• 2 encoder interfaces.• 1 input for motor PTC.• RS-485 Modbus-RTU.• CANopen, DeviceNet Protocols.• CANopen Master / Slave.• Programming in LADDER (free software).• Positioning with trapezoidal and “S” profi le (absolute and relative).• Homing.• 100 parameters that can be confi gured by the user.• On-line monitoring.• WLP / WSCAN Software: network confi guration and programming

software in the same environment.

Master

CANopen slave CANopen slave

Digital and analog I/O expansion

Digital and analog I/Os

Digital and analog I/Os

WLP / WSCAN Software

Example of use of PLC11-01 as CANopen network master

1

2

3

4

5

6

7

8WLP / WSCAN Software

Master

Page 15: CFW 11 - Pamensky 11 - Variable Frequency Drive The WEG CFW 11 is a new generation of inverters with state-of-the-art technology for three-phase induction motor control. The CFW 11

CFW 11 - Variable Frequency Drive | 15

Superdrive Programming Software

Software in Windows environment, for CFW-11 parameterization, command and monitoring.• Automatic CFW-11 identifi cation.• Reads CFW-11 parameters.• Writes CFW-11 parameters.• Edits parameters on-line in the CFW-11.• Edits parameters off-line in the PC.• Allows all documentation of the application to be created.• Easily accessible.• Permits parameterization, command and monitoring of the inverter

through G2 Superdrive software.• Allows Trace function data to be visualized through G2 Superdrive

software.• Allows application software to be recorded (SoftPLC function) through

WLP software.• A 2m shielded USB cable is provided with the product.• Online help.

Monitoring and parameterization of the list of parameters. Comparison to factory default is easy.

Integrated environment Monitoring and command window using virtual HMI. On/ Off function, JOG, local / remote, reversion and reset

Parameter setting Status monitoring

Trace Function

• Trace function is used to register CFW-11 variables (like current, voltage, speed, etc.) when a given event occurs in the system (ex.: alarm / fault, overload, overvoltage, etc.).

• This event in the system is called a trigger because it triggers the data storage process.

• The stored variables can be visualized in the form of graphs by using the G2 SuperDrive software. TRACE function simulates a 4-channel oscilloscope.

• It is a very useful tool in the start-up of a system and in the diagnoses of defects.

Trace function confi guration in the G2 Superdrive

Example of graph visualization screen

CFW 11 - Accessories

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16 | CFW 11 - Variable Frequency Drive

Kit for power cable shielding

There is a kit to make easier the connection of the motor cable shield to the ground, providing a low-impedance connection for high frequencies.

Note: 1) The kit for power cable shielding is provided for the inverters with internal radiofrequency (RFI) suppressor fi lter. Example: BR CFW11 0007 T 2 O FA Z 2) In frame size D the power cable shielding option is factory standard, even for inverters without internal RFI suppressor fi lter.

Safety stop in accordance with EN-954-1, category III

With the activation of the safety stop function, the PWM drive pulses of the IGBTs are disabled. Since there is no voltage applied to the motor there is no rotating magnetic fi eld in the motor. Thus, it is ensured that the motor remains stopped providing system safety.

Note: An external safety stop relay is required for operation.

CFW11 - Dynamic Braking module DBW03

The DBW03, with its autonomous capability allows for the energy to return from regenerative cycles or even from motors when running high inertia load requiring short deceleration times to dissipate it in resistors.

This breaking unit was developed specially for VSDs with unavailability of the breaking circuit factory integrated, e.g. frame sizes F and G and Modular Drive. Its voltage ranges from 380 to 480V and its main function is to limit DC bus voltage in order to avoid the VSD from tripping due to overvoltage caused by applications where breaking is mandatory.

Maximum Output Current: 378AmpsMinimum Resistor: 1.8OhmsExternal power supply for fans: 220Vca +/- 5%@250m

CFW 11 - Accessories

Name Part Number

Kit for power cable shielding for frame size A PCSA-01

Kit for power cable shielding for frame size B PCSB-01

Kit for power cable shielding for frame size C PCSC-01

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CFW 11 - Variable Frequency Drive | 17

CFW 11 - Accessories

Frame for HMI(IP56) – RHMIF-01

Frame for HMI installation on panel door or machine console.

Blind cover – HMID-011

Blind cover for the complete closure of the product when used without HMI.

This option must be specifi ed at the time of order. Option is only available from the factory.

This option must be specifi ed at the time of order. Option is only available from the factory.

External control supply in 24 Vdc

Used with communication networks (Profi bus DP, DeviceNet, EtherNet/IP, etc.) so that the control circuit and the interface for the communication network continue working even if the AC supply is removed.

RFI suppressor fi lter (for the VFD to be in accordance with EN 61800-3 and EN 55011

CFW-11 models with built-in RFI fi lter, when properly installed, meet the requirements of the electromagnetic compatibility directive – “EMC Directive 2004/108/EC”.For models from frame size A to D, the RFI fi lter is optional. But for models in frame size E, the RFI fi lter is included in the standard product.

FLASH Memory Module

The FLASH Memory Module stores the image of the CFW-11 parameters, ensuring that the programming will not be lost because there is a backup of the parameters. It also permits the transfer of parameters stored in the FLASH Memory Module to the CFW-11 and vice versa. This is an excellent function for manufacturers of machines or in processes where parameterization is repeated (Copy Function). The module also stores the program generated by the SoftPLC function.

The FLASH Memory Module is supplied as standard in the CFW 11

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18 | CFW 11 - Variable Frequency Drive

CFW 11 - Technical Data

Power Supply and Power Range

Voltage and power range

Single-Phase200-240 V / +10%/-15%: 1.5 to 3 hp (1.1 to 2.2 kW)

Three-Phase

200-240 V / +10%/-15%: 1.5 to 75 hp (1.1 to 55 kW)380-480 V / +10%/-15%:

2 to 600 hp (1.5 to 370kW)

Frequency 50 / 60 Hz +-2% (48 to 63 Hz)

Displacement factor Greater than 0.98

Effi ciency Greater than 0.97

Motor

Voltage Three Phase, 0 up to power supply voltage

Frequency 0 to 400 Hz

Switching Frequency

Standard: 5kHzOptions available: 2.5 / 5 / 10 kHz

Overload

Normal Duty Cycle 110% for 1 min every 10min

150% for 3 sec every 10min

Heavy Duty Cycle150% for 1 min every 10min

200% for 3 sec every 10min

Time (ramps)Acceleration 0 to 999 seconds

Deceleration 0 to 999 seconds

Performance

Scalar (V/f)

Speed Control

Regulation: 1% of rated speed

Speed variation range: 1:20

Voltage Vector (VVW)

Regulation: 1% of rated speed

Speed variation range: 1:30

Sensorless VectorRegulation: 0.5% of rated speed

Speed variation range: 1:100

Vector with Encoder

(with accessory ENC-01 or ENC-

02)

Regulation: +/- 0.01% of rated speed with 14-bit analog input (IOA)

Regulation: +/- 0.01% of rated speed with digital reference (keyboard, serial fi eldbus, electronic potentiometer, multispeed)

Regulation: +/- 0.05% of rated speed with 12-bit analog input

Torque Control

Range: 10 to 180%

Regulation: +/- 5% of rated torque

Sensorless VectorRange: 20 to 180%

Regulation: +/-10% of rated torque (above 3 Hz)

Inputs and Outputs (I/Os) in the Standard Product

Inputs

Digital 6 isolated inputs, 24 Vdc, programmable functions

Analog

2 differential inputs isolated by differential amplifi er, programmable functions

Resolution:- AI1: 12 bits

- AI2: 11 bits + signal

Signals: (0 to 10) V, (0 to 20) mA or (4 to 20) mA

Impedance:- 400 k? for signal (0 to 10) V

- 500 ? for signal (0 to 20) mA or (4 to 20) mA

Outputs

Relay 3 relays with NA/NF (NO/NC) contacts, 240 Vac / 1A, programmable functions

Analog

2 isolated outputs, programmable functions

Resolution: 11 bits

Load:0 to 10 V: RL >= 10 k?

0 to 20 mA or 4 to 20 mA: RL < 500?Available supply to user 24 Vdc + -20%, 500 mA

Environment

Temperature of Operation

-10 to 50°C for frame Size A,B,C and D; -10 to 45°C for frame Size E and F; -10 to 40°C for frame Size G with 720A

Up to 60°C with current derating (2% for each 1°C above 50°C)

Humidity 5 to 90% without condensation

Altitude 0 to 1000 meters

Up to 4000 meters with current reduction (1% for every 100 meters above 1000 meters)

Degree of Protection

IP21 Standard for frame sizes A, B, C. For frame size D the top cover kit has to be added. Frame Sizes E, F and G option not available

IP20 Standard for frame sizes D, E, F and G. Frame Sizes A, B and C the top cover has to be removed.

NEMA1 Standard for frame Size D. Optinal for frame sizes A, B, C, E, F and G

IP54 Frame Sizes 1, 2 and 3

Braking MethodsRheostatic Braking

Supply available to user

External braking resistor (not provided)

Optimal Braking Does not need braking resistor

DC Braking Direct current applied to the motor

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CFW 11 - Variable Frequency Drive | 19

CFW 11 - Technical Data

Power Supply and Power Range

Profi bus DPPROFIBUS DP-01 (slot 3)

PROFDP-05 (slot 4)

DeviceNet

CAN/RS485-01 (slot 3)

CAN-01 (slot 3)

DEVICENET-05 (slot4)

CANopenCAN/RS485-01 (slot 3)

CAN-01 (slot 3)

Motor

CANopen Master/Slave PLC11-01 (slot 1/2/3)

EtherNet TCP/IP ETHERNET/IP-05 (slot 4)

RS485 - ModBus RTU

RS485-01

CAN/RS485-01

RS485-05

RS232 - ModBus RTURS232-01

RS232-05

USB

Built-into the standard product

Communication with Superdrive Software

Performance

Communication with WLP Software used for programming and monitoring the SoftPLC function and the PLC11-01 accessory

Overcurrent / short circuitUnder / overvoltage in the power circuit

Phase lossOvertemperature in the inverter (IGBTs, rectifi er and internal air in the electronic cards)

Overtemperature in the motorOverload in the braking resistor

Overload in the IGBTsOverload in the motorFault / external alarm

Fault in the CPU or memoryPhase-to-ground short circuit at the output

Fault in the heatsink fan

Inputs and Outputs (I/Os) in the Standard

Product

Overspeed of motorIncorrect connection of encoder

UL 508C Power conversion equipment

UL 840 Insulation coordination including clearances and creepage distances for electrical equipment

EN 61800-5-1 Safety requirements electrical, thermal and energy

EN 50178 Electronic equipment for use in power installations

EN 60204-1 Safety of machinery.

Electrical equipment of machines. Part 1: General requirements.

Note: In order to have a machine in conformity with this norm, the machine manufacturer is responsible for the installation of an emergency shutdown device and an equipment for network sectioning

EN 60146 (IEC 146) Semiconductor converters

EN 61800-2 Adjustable speed electrical power drive systems

Part 2: General requirements – rating specifi cations for low voltage adjustable frequency a.c. power drive systems

EN 60529 - Degrees of protection provided by enclosures (IP Code)

Environment

UL 50 - Enclosures for electrical equipment

EN 61800-3 - Adjustable speed electrical power drive systems Part 3: EMC product standard including specifi c test methods

EN 55011 - Limits and methods of measurement of radio disturbance characteristics of industrial, scientifi c and medical (ISM) radio-frequency equipment

CISPR 11 - Industrial, scientifi c and medical (ISM)radio-frequency equipment Electromagnetic disturbance characteristics. Limits and methods of measurement

EN 61000-4-2 - Electromagnetic Compatibility Standards (EMC) Part 4: Testing and measurement techniques

Section 2: Electrostatic discharge immunity test

Degree of Protection

EN 61000-4-3 - Electromagnetic Compatibility Standards (EMC)Part 4: Testing and measurement techniques

Section 3:Radiated, radiofrequency, electromagnetic fi eld immunity testEN 61000-4-4 - Electromagnetic Compatibility Standards (EMC)

Part 4: Testing and measurement techniquesSection 4: Electrical fast transient / burst immunity test

Braking Methods

EN 61000-4-5 - Electromagnetic Compatibility Standards (EMC)Part 4: Testing and measurement techniques

Section 5: Surge immunity testEN 61000-4-6 - Electromagnetic Compatibility Standards (EMC)

Part 4: Testing and measurement techniquesSection 6: Immunity to conducted disturbances, induced by radio-frequency fi elds

Page 20: CFW 11 - Pamensky 11 - Variable Frequency Drive The WEG CFW 11 is a new generation of inverters with state-of-the-art technology for three-phase induction motor control. The CFW 11

PAMENSKY 1 800 ASK 4 WEG (275-4934) Head Office1 877 PAMENSKY (726-3675) Provincial Office www.pamensky.com

V.J. Pamensky Canada Inc.

Toronto64 Samor RoadToronto, OntarioM6A 1J7

Montreal9428 boul du GolfAnjou, QuebecH1J 3A1

Winnipeg10 Hutchings StreetWinnipeg, ManitobaR2X 2X1

CalgaryBay #805100 - 64 Ave. S.E.Calgary, AlbertaT2C 4V3

Edmonton17204 - 114th Ave.Edmonton, AlbertaT5X 5Y7

Vancouver3226 - 138A StreetSurrey, British ColumbiaV4P 2B4

TEL: 416 781-4617FAX: 416 781-4352

TEL: 514 341-5950FAX: 514 341-2945

TEL: 204 633-1438FAX: 204 633-8720

TEL: 403 240-0629FAX: 403 240-0959

TEL: 780 444-4465FAX: 780 449-2543

TEL: 604 531-4004FAX: 604 531-7009

CAN.CFW11.01.2012

CFW 11 - Block Diagram