challenges in practice - gs1 · tamper proof with track & trace challenges in practice mario...
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Tamper proof with Track & TraceChallenges in Practice
Mario GieseCenter of Competence Marking Technologies & Data-Matrix-Code
Content
04.10.2016 GS1 – Technical industries workshop , Mario Giese1
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Schaeffler at a glance
Group project STOP
Schaeffler-Code & Server concept
Center of Competence for marking technologies
Challenges and Implementations with examples
Damages because of product piracy
Global customer proximity
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Schaeffler at a glance
GermanyBühlElfershausenEltmannGunzenhausenHamm/SiegHerzogenaurachHirschaid
Europe
AustriaBerndorf-St. Veit
ItalyMomo
Czech RepublicLanskroun
SpainElgoibar
PortugalCaldas da Rainha
Great BritainLlanelliPlymouthSheffield
SwitzerlandRomanshorn
Höchstadt (2)Homburg (3)IngolstadtKaltennordheimLahrLuckenwaldeMagdeburgMorbach
Schweinfurt (2)SteinhagenSuhlUnnaWuppertal
HungaryDebrecenSzombathely
FranceCalaisChevillyHaguenau (2)
RomaniaBraşov
SlovakiaKysucké Nové MestoSkalica
CanadaStratford (2)
USA
Cheraw (2)DanburyFort Mill (2)JoplinSpartanburgTroyWooster
MexicoIrapuatoPuebla
BrazilSorocaba (2) South
AfricaPort Elizabeth
IndiaHosurPuneVadodara (2)
ChinaAntingNanjingSuzhouTaicang (3)Yinchuan (2)
South Korea
AnsanChangwonJeonju
VietnamBien Hoa City
Yokohama
Thailand
Rayong
Production (74) R&D Centers (17)
Uljanowsk
Russia
Japan
Shareholders and Board of Managing Directors
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Schaeffler at a glance
Shareholders of the Schaeffler AG
Managing board of Schaeffler AG
JungOliverChiefOperatingOfficer
SchittenhelmCorinnaChief HumanResourcesOfficer
Indlekofer,NorbertCEOAutomotive
Prof. Dr.Pleus, PeterCEOAutomotive
Dr. Spindler,StefanCEOIndustrial
Prof. Dr.Gutzmer, PeterDeputy CEOChiefTechnologyOfficer
Dr. Hauck,UlrichCFO
Steering CommitteeSTOP-Projekt
Rosenfeld,KlausCEO
Maria-Elisabeth Schaeffler-ThumannDeputy Chairman of the Supervisory Board
Georg F. W. SchaefflerChairman of the Supervisory Board
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Schaeffler at a glance
Axial / radialroller bearingswith an outside
diameterof up to 4,250 mm(up to 12,000 mm
available on specialrequest)
INA-FAG catalogwith 40,000 articles
Yoke typeand stud typetrack rollers
Sphericalplain bearings
Cylindricalroller bearingswith disc cage
Radial insertball bearings
Linear guidancesystems
Cage-guidedcylindrical
roller bearings
Rotary tablebearings with
measuring systemActivemagneticbearings
Needleroller
bearings
Mainspindle
bearingsSpherical
rollerbearings
Taperedroller
bearings
Directdrives
Enginebearings
Smallest ball bearingwith a 1 mm insidediameter
Housings
Industrial – Bearing solutions for more than 60 sectors
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Schaeffler at a glance
Longer Operating Life
Reduced Weight
Less Wear
Increased Safety
Improved Dynamics
Reduced Costs
Energy Savings
Increased DrivingComfort
Reduced Weight
Improved Dynamics
Easier Assembly
Automotive – Broad product portfolio
Damage because of Product piracy
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Impact of Product piracy:
• 50 billion € turnover missed (Germany)1
• 70.000 jobs lost (in Germany)1
• Estimated economic loss for Schaeffler: ~ 170 Mio. €/ year
1 lt. DIHK
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Problems
Fake
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Problems
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Problems
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Group project STOP
Security technologies for original products in the Schaeffler Group
Our technical proactive approach
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Group Project STOP
Security technologies
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Group Project STOP
The Target: Modular system of security technologies
Packagedesign
Data-Matrix-Code
on single partData-Matrix-
Codeon the package
Track- & Trace
Additional securitytechnologiesdepending onuse cases, parts, …
Phys
ical
Secu
rity
Logi
cal
Secu
rity
Base
Secu
rity
single part Foulding box Overall system
Increasingsecurity
Increasingsecurity
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Group Project STOP
The Schaeffler codeà Standard
sGTIN
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Group Project STOP
CentralSTOP-Server
Administration
TECCOMServerRetailer/
Costumer
InternetRequest
Result
Direct part marking
Communicationlibrary
Write DMC
Read DMC
Direct part marking
Communicationlibrary
Write DMC
Read DMCPLC-Linker
Label marking
Communicationlibrary
Write DMC
Read DMCFallback solution for network problems exists
Upload
Server Concept
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Group Project STOP
incl. direct part marking
Productiveseveral manufacturer are marking there complete portfolio with the
MAPP- Code, some only elected product lines
Productiveseveral manufacturer are marking there complete portfolio with the
MAPP- Code, some only elected product lines
TecIdentify
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Group Project STOP
Foundation of Center of Competence placed at special machinery department(Decision of STOP Steering Committee 01/2009)
Scope of services from CoC:
Advising, testing and quoting for marking methods
Advising, testing and quoting for code reading methods
Developing of marking stations with added values
The use of standard units if possible (e.g. TRUMPF-Laser cell)
Engineering benefits (e.g. integration in production lines)
Building and implementing of marking solutions
Advising the layout of the Data-Matrix-Code
Installation and adaptation of the related data bank
Center of Competence
Labels
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Examples
• Definition small number of label formats
• Definition of one Standard label material (Paper and Thermo transfer foil)
• Definition Resolution of printer at least 300dpi
• Ensure Readability of the Data-Matrix-Codes
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Examples Labels
Schaeffler Standard Printer with integrated DMC ScannerDevelopment done by Schaeffler and Clever Systemtechnik GmbH
Labels
High precision bearing
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Example
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Example
Change the whole concept
Customer Requirements:Secure against fakesà Sticker with color changing effect
• High requirements at production side:• Drill deepening into bearing• Fixing sticker with special glue• Hardening time of glue 72hà Stock holding needed (costly)• Even with hardening time no guarantee of loosing sticker• Security of supply
à After consultation with customer Sticker was replaced by DMC (Schaeffler code)
à Schaeffler can provide additional services via Smartphone App "Precision desk"
High precision bearing
Large size bearings
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Example
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Example
Large size bearings
Schaeffler Hand guided laser
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Example
Large size bearings
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Example Laser Software
Schaeffler Marking Interface
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Mario GieseTelefon: +49(9132)82-7882E-Mail: [email protected]
Thank you for your attention