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Champ ® Induction Lighting

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Page 1: Champ ® Induction Lighting. Champ ® Induction Lighting – Table of Contents Product Family Overview Champ Induction Lighting System Components How Induction

Champ® Induction Lighting

Page 2: Champ ® Induction Lighting. Champ ® Induction Lighting – Table of Contents Product Family Overview Champ Induction Lighting System Components How Induction

Champ® Induction Lighting – Table of Contents

• Product Family Overview• Champ Induction Lighting

• System Components

• How Induction Lighting Works

• Features• Benefits• Applications• Certifications & Compliances• Quantitative Savings Analysis• Value Proposition• Questions• Wrap up

Page 3: Champ ® Induction Lighting. Champ ® Induction Lighting – Table of Contents Product Family Overview Champ Induction Lighting System Components How Induction

Product Family Overview

• CPMV Champ-Pak™ Wall Pack Luminaire• 55 Watt & 85 Watt• CPMVIG Series• Indoor & outdoor industrial & hazloc lighting• Low profile, vertical mounting

• Tunnels, stairways

• VMV Champ® Luminaire• 55 Watt• VMVIG Series• General industrial & hazloc lighting• Uses the same housing globe and

mounting as the Champ VMV HID• Largest installed base of any haz loc luminaire

• DMV Champ Luminaire• 85 Watt & 165 Watt• DMVIG Series• General industrial & hazloc lighting• Class II rating on 85W

Page 4: Champ ® Induction Lighting. Champ ® Induction Lighting – Table of Contents Product Family Overview Champ Induction Lighting System Components How Induction

Champ® Induction Lighting

• System Components

• Lamp

• Power Coupler

• High Frequency

Generator

• The remaining luminaire components are field-proven hardware used with our reliable HID Champ® product line

Page 5: Champ ® Induction Lighting. Champ ® Induction Lighting – Table of Contents Product Family Overview Champ Induction Lighting System Components How Induction

Champ® Induction Lighting

• How Induction Lighting Works

• Light generation is by induction – the transmission of energy via a magnetic field.

• The generator produces a high frequency current that creates an alternating magnetic field in the power coupler.

• The alternating magnetic field (induced current) causes the acceleration of charged particles of metal vapor in the lamp bulb.

Page 6: Champ ® Induction Lighting. Champ ® Induction Lighting – Table of Contents Product Family Overview Champ Induction Lighting System Components How Induction

Champ® Induction Lighting

• How Induction Lighting Works

• The particles collide raising the energy level to state that results in the generation of UV radiation.

• When struck by the UV radiation, fluorescent phosphors coating the interior of the lamp emit light.

Page 7: Champ ® Induction Lighting. Champ ® Induction Lighting – Table of Contents Product Family Overview Champ Induction Lighting System Components How Induction

Champ® Induction Lighting Features

• 100,000 hours of lamp life vs. HPS 24,000 hours

• Crisp, white light with a CRI of 80

• No electrodes or filaments to burn out

Induction Lumens

Same light output as Metal Halide

55W 3,500 70W

85W 6,000 100W

165W 12,000 175W

Page 8: Champ ® Induction Lighting. Champ ® Induction Lighting – Table of Contents Product Family Overview Champ Induction Lighting System Components How Induction

Champ® Induction Lighting Features

• Instant on, operates just like an incandescent lamp

• Instant re-start capability

• Excellent T-ratings – T6 with restricted breathing

• Excellent lumen maintenance – lumen depreciation is less than 30% at 60,000 hours of operation.

Page 9: Champ ® Induction Lighting. Champ ® Induction Lighting – Table of Contents Product Family Overview Champ Induction Lighting System Components How Induction

Champ® Induction Lighting Benefits

• Crisp, white light• Signs, instrument panels, equipment are all clearly

visible in vibrant natural colors increasing safety.

• 100,000 hour life minimizes routine maintenance costs• If you operate this light 24 hours a day, 7 days a

week you will not need to change the lamp for 11 years!

• Instant illumination• No waiting for lamp warm-up increasing safety and

productivity.

Page 10: Champ ® Induction Lighting. Champ ® Induction Lighting – Table of Contents Product Family Overview Champ Induction Lighting System Components How Induction

Champ® Induction Lighting Applications

• Use where:

• Extra long life lamp source requirements exist

• Maintenance is difficult due to location

• Maintenance is difficult due to continuous process

operation

• Need to reduce total system cost by minimizing

maintenance and replacement lamp costs

• “Instant on” lighting is required

Page 11: Champ ® Induction Lighting. Champ ® Induction Lighting – Table of Contents Product Family Overview Champ Induction Lighting System Components How Induction

Champ® Induction Lighting Certifications and Compliances

• UL & cUL Listed

• NEC/CEC:

• Class I, Division 2, Groups A, B, C & D

• Class I, Zone 2, Groups IIC, IIB, IIA

• Class II (DMVIG 85W only)

• Class III (CPMV Champ-Pak only)

• Restricted Breathing (for cooler T Codes)

• Marine & Wet Locations, Type 4X, IP66

Page 12: Champ ® Induction Lighting. Champ ® Induction Lighting – Table of Contents Product Family Overview Champ Induction Lighting System Components How Induction

Champ® Induction Lighting Quantitative Savings Analysis

Champ Induction

HPSMetal Halide Pulse Start

Hours of lamp operation 100,000 24,000 15,000

Months of operation for the lamp 166.7 40.0 25.0

Years of operation for the lamp 12.8 3.1 1.9

Number of replacement lamps in 15 years per fixture 1.0 4.0 7.0

Total number of replacement lamps in 15 years for all fixtures 100 400 700

Labor cost of relamping over 15 years for each fixture $25 $100 $175

Total labor cost of relamping for all fixtures $2,500 $10,000 $17,500

• Project Criteria Example• Hours of illumination per week 150• Labor rate per hour $75.00• Time required to change in minutes 20• Number of luminaires 100

• Savings Analysis

Page 13: Champ ® Induction Lighting. Champ ® Induction Lighting – Table of Contents Product Family Overview Champ Induction Lighting System Components How Induction

Champ® Induction Lighting Market Dynamics

• Customer Analysis • Heighten focus on plant security and safety – more opportunity

for a reliable, longstanding lighting solution.

• Less planned in-plant maintenance resulting in a greater degree sub-standard light levels.

• Move to outsource plant maintenance to contractors increasing the necessity for Return on Investment analysis.

• Ongoing move to whiter more natural light for process control instrumentation, safety and security.

• Poor line power and extreme environmental conditions for remote plants and developing countries are increasing the need for rugged reliable lighting.

Page 14: Champ ® Induction Lighting. Champ ® Induction Lighting – Table of Contents Product Family Overview Champ Induction Lighting System Components How Induction

Champ® Induction Lighting Value Proposition

• Significantly reduced maintenance costs, improved

safety and increased uptime will result from the use

of these luminaires with induction light source.

• Additionally, users will benefit from the field-proven

reliability and performance of the Crouse-Hinds®

Champ and Champ-Pak™ luminaires.

Page 15: Champ ® Induction Lighting. Champ ® Induction Lighting – Table of Contents Product Family Overview Champ Induction Lighting System Components How Induction

Questions?

Page 16: Champ ® Induction Lighting. Champ ® Induction Lighting – Table of Contents Product Family Overview Champ Induction Lighting System Components How Induction

Champ® Induction Lighting FAQs

• Will the high frequency generator have any effect on instruments, gauges, radio transmissions, etc.?

• All the electronics are housed in a metal box with screening

against RFI to ensure that there is no interference with other

instruments. When the metal housing and power coupler are

properly electrically connected to ground potential, the system

will fulfill all requirements regarding electromagnetic

compatibility.

Page 17: Champ ® Induction Lighting. Champ ® Induction Lighting – Table of Contents Product Family Overview Champ Induction Lighting System Components How Induction

Champ® Induction Lighting FAQs

• What is the input voltage for the Champ induction?

• The 55 & 85-watt units have an operating voltage range of 108 to

132VAC or 200 to 277VAC. The 165-watt unit only operates on

200 to 277VAC. So it is similar to a multi-tap ballast such that

one ballast can operated at various voltages. For example, the

200 to 277VAC unit can operate at 208, 220, 230, 240 &

277VAC

• For additional questions, see the supplement titled, “Frequently

Asked Questions”