Instructions

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Marechal Rondon Highway, KM 252,5, BOTUCATU – SP- BRAZIL Phone: 55 14 3811 8000 irizar@irizar.com.br

CHANGES OF THE WIDSCREEN INSTRUCTION

Rod. Marechal Rondom, KM 252,5

BOTUCATU – SP- BRASIL

Tel. 55 14 3811 8000

irizar@irizar.com.br

www.irizar.com.br

Instructions

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Marechal Rondon Highway, KM 252,5, BOTUCATU – SP- BRAZIL Phone: 55 14 3811 8000 irizar@irizar.com.br

Changes of the windscreen

The installation of the windscreen, it should only be done by experienced professionals, in case of doubt

during the installation, contact the available attendance in the pamphlet of the net of services that accompanies all

of the vehicles, as well as points of authorized service.

1 PREPARATION

1.1 TABLE OF SUPPORT

This table is for the instalation to have the necessary support so that the change is made, with total safety.

Tends enough space for him to put all of the tools that will be used during the installation and taking advantage to

the maximum all their resources.

See the images below:

image of the support table

image of the support table

1.2 REMOVAL OF THE CLEANER OF WINDSCREEN

It will be necessary to remove the windscreen wiper that will be changed. Using a key fixed no. 17.

Accompany the images below:

Cleans glass

Cleans glass

Instructions

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Marechal Rondon Highway, KM 252,5, BOTUCATU – SP- BRAZIL Phone: 55 14 3811 8000 irizar@irizar.com.br

1.3 REMOVAL OF THE REARVIEW MIRROR

The rearview mirror on the side that will change the windscreen will have to be removed. A key is used

Allen no. 5. (Sees in the chapter 2, all of the used tools)

See in the images below, how to proceed:

Removal of the rearview mirror

Removal of the rearview mirror

Removal of the rearview mirror

1.1 BOX OF FUSE

Image of the fuse box.

The fuse of the windscreen wiper (take look

the adhesive on electric centre Body and Chassis)

should be removed so that any accident type doesn't

happen. Avoiding like this to tie some electric

component.

This fuse ties the windscreen wiper.

Instructions

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Marechal Rondon Highway, KM 252,5, BOTUCATU – SP- BRAZIL Phone: 55 14 3811 8000 irizar@irizar.com.br

1.2 PROTECTION OF THE BORDERS

The border where is fit in the glasses should be protected with ribbon for not scratching the painting. The

ribbon should be last for the whole turn, besides in the middle of the windscreen, if there is division in the glass.

The bass part should be protected with paper, for not scratching the painting.

See as proceeding visualizing the images below:

Protection with ribbon

Protection with paper

2 MATERIALS AND TOOLS

2.1 MATERIALS AND TOOLS

Below, the list of materials and tools, that will be used for the change of the windscreen.

Pic. 1

Pic. 2

Pic. 3

Pic. 4

Pic. 5

Pic. 6

Pic. 7

Pic.8

Pic.9

Pic.10

Pic.1: Saws of glass Pic.2: Pneumatic knife for sticker cut Pic.3: Betaprimer 5500SA DOW Pic.4: Betamate 7120 DOW Pic.5: Tube applicator

Pic.6: it Supports of the lateral windscreen Pic.7: it Supports of the windscreen headquarters Pic.8: Key fastens and key Allen Pic.9: Windy Pic.10: Bomb aplicator

Instructions

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Marechal Rondon Highway, KM 252,5, BOTUCATU – SP- BRAZIL Phone: 55 14 3811 8000 irizar@irizar.com.br

3 TO REMOVE THE WINDSCREEN

3.1 TO CUT THE GLASS

The windscreen to be removed, it should be cut with the glass mountain (Fig.1). the glass is cut in the songs,

for all his turn, without affecting the borders.

See in the images below:

The cut should be made by trained people,

using all of safety's protections, to avoid any accident

type.

See in the image to the side, as the

windscreen they can be cut, and see the distance of

the cut in relation to the central column, if has, and

borders how they should be.

3.2 TO REMOVE THE RESIDUES

The sticker residues should be removed with the knife, being been careful for the tool not to lean the knife

in the structure, where the residue of the glass and eraser this glued.

It is necessary to remove the excess of the eraser, it is not necessary to remove completely, only enough,

to leave from 1 to 2 mm, so that the new sticker has a better adherence. The tool knife, present in the previous

chapter is used. (Fig.2)

Care when removing the sticker that it remained, therefore she should not arrive very close of the painting

of anti-corrosion protection (green). In case it happens small scratched in this removal to use Betaprimer 5500SA

DOW for finishing touch and protection.

Instructions

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Marechal Rondon Highway, KM 252,5, BOTUCATU – SP- BRAZIL Phone: 55 14 3811 8000 irizar@irizar.com.br

See the images below:

Adesivo sobrando

4 CLEANING OF THE PLACE

4.1 CLEANING OF THE STRUCTURE

The structure should be cleans with a jet of air (exempt of oiliness),

for every glass powder to be removed formed by the mountain tool and for

the knife. Soon afterwards it will be necessary to pass a clean cloth with

alcohol for the whole area that had the solitary sticker, for all to be removed

of the sludges, as for instance, digital, liquids, etc.

4.2 CLEANING OF THE WINDSCREEN

The new windscreen that it will be put at the place of the old

windscreen, that was removed, should be clean using a cloth with alcohol

(it lets to evaporate for 5 minutes) for the whole area of the border, because

some will be passed products for adherence of the glue, in this clean area.

Using for that an eraser glove and a clean flannel with some alcohol.

Instructions

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Marechal Rondon Highway, KM 252,5, BOTUCATU – SP- BRAZIL Phone: 55 14 3811 8000 irizar@irizar.com.br

5 APPLICATION

5.1 PROTECTION OF THE WINDSCREEN

The protection of the windscreen should be made going a ribbon crape by the whole turn of the glass,

inside, just leaving an area of 2 cm, that is the area that the activator was applied and that it will receive the primer

after at least 15 minutes to evaporate the whole solvent of the activator.

Beside the front of the glass, the ribbon should cover the whole extremity, for protection it expresses of

the windscreen. In case of windscreen two-party will be need put tape of the rear side on party that follow central

structure.

See in the image below how to proceed:

Protection with ribbon

5.2 APPLICATION

To use Activator soon after the cleaning with alcohol. Passing in the border of the new windscreen, in a

strip of more or less 2 cm once in a single sense. Besides in the lateral of the windscreen (Fig.11), for a better

adherence of the glue.

See image:

Instructions

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Marechal Rondon Highway, KM 252,5, BOTUCATU – SP- BRAZIL Phone: 55 14 3811 8000 irizar@irizar.com.br

Pic. 11

Check in the image to the side

(Fig.11), the distance that she should

pass the activator.

Repair that the activator is

gone by the whole extremity of the

glass and also in lateral one, for a better

adherence of Primer.

The application of the activator

should be made by experienced people

and using all of safety's instruments.

5.3 THE PRIMER APPLICATION

Sika Primer 206 G+P

The application of the primer

should be made over the place where the

activator was applied, respecting the

place of the ribbon crape.

To apply on the surface a layer not

very thick, avoiding to be slippery, and

uniform avoiding to put upon the layers,

so that it dries faster.

Remember that should also be

applied in the lateral of the windshield. It

is very important to let to dry for 15

minutes, before applying the glue.

Instructions

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Marechal Rondon Highway, KM 252,5, BOTUCATU – SP- BRAZIL Phone: 55 14 3811 8000 irizar@irizar.com.br

5.4 SUPPORT OF THE WINDSCREEN

See the images below the supports of the windscreen. Follow the instructions to the side to know how to

put them. Remember that the support cannot have superior hardness to the material of the cured sticker.

Put the lateral support, see

illustration (Fig.6) in the chapter 2, in the

place of the thread of the cleaner of glasses.

The central support, see illustration

(Fig.7) in the chapter 2, it should be put in

the center, in the part of bass of the

windscreen, so that the same is leaning on

them.

5.5 APPLYING BETAMATE 7120 DOW

Betamate 7120 DOW sees illustration

(Fig.4) in the chapter 2, it serves as sticker, of the

windscreen to the structure of the truck. Also see

the image of the bomb application (Fig.10).

A same amount should be applied, for

the whole turn of the structure, where it will be

to glue the windscreen.

That amount should be to give the finish

in the end of the process. It is important to certify

that there are not spaces between the collage

string and finish.

The minimum period for drying is of 8

hours depending on the temperature and

humidity.

Instructions

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Marechal Rondon Highway, KM 252,5, BOTUCATU – SP- BRAZIL Phone: 55 14 3811 8000 irizar@irizar.com.br

6 THE WINDSCREEN

6.1 THE WINDSCREEN

The windscreen should be

put at the place where the other was

removed, being paid attention to the

supports of the windscreen.

It is important to certify that

the windscreen to be prepared is the

same of the truck, to see classifies of

pieces.

In the final image we have

the windscreen put already.

To arrange, so that the

windshield is aligned.

In the end of the placement of the windscreen, it should

remove the excess of glass glue, and to give the finish, so that it is a

flat surface. Remove the ribbons before the time of skin formation

Check to the side in the images:

6.2 FINISH

The finish should be made moistening one of the hands with water and soap

and passing on Betamate DOW, leaving like this the flatest surface.

6.3 ALIGNMENT

To align the windscreen, we will use the windy tool,

(Fig.9 in the chapter 2). The alignment is very important,

because he guarantees to avoid the wear and tear of the slats

of the cleaner.

Instructions

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Marechal Rondon Highway, KM 252,5, BOTUCATU – SP- BRAZIL Phone: 55 14 3811 8000 irizar@irizar.com.br

6.4 FINAL IMAGE

If you did as it is written in this manual, the final result should be same to this of the image below.

Remember that the sticker will need 72 hours for total cure, during this period it drives carefully.

Check in the image

PS. In case of use highway camera, please contact of suppliers below to install and calibration

Instructions

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Marechal Rondon Highway, KM 252,5, BOTUCATU – SP- BRAZIL Phone: 55 14 3811 8000 irizar@irizar.com.br

6.5 CAMERA’S SUPPLIERS CONTACTS FOR INSTALLATION AND CALIBRATION

General auto direction https://www.mercedes-benz.com/en/

Brazil https://www.mercedes-benz.com.br/concessionarios

Peru https://www.mercedes-benz.com.pe/passengercars/mercedes-benz-cars/dealer-locator.html

Chile https://www.kaufmann.cl/

Australia https://www.mercedes-benz.com.au/passengercars/mercedes-benz-cars/dealer-locator.html

South Africa https://www.mercedes-benz.co.za/passengercars/mercedes-benz-cars/dealer-locator.html

Uruguay https://www.autolider.com.uy/

Instructions

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Marechal Rondon Highway, KM 252,5, BOTUCATU – SP- BRAZIL Phone: 55 14 3811 8000 irizar@irizar.com.br

https://www.volvobuses.com.br/pt-br/contact/dealers-workshops.html

https://www.scania.com/global/en/home/misc/dealer-locator/dealer-search.html

Instructions

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Marechal Rondon Highway, KM 252,5, BOTUCATU – SP- BRAZIL Phone: 55 14 3811 8000 irizar@irizar.com.br

https://ws-public.man-

mn.com/siit/mansettlementwebapp/public/client/index.html?lang=en&filterByCountry=DE

https://www.mobileye.com/

Contacts and instruction

http://www.irizar-sat.com.br/catalogo/doc/MOBILEYE_POST_VENTA.pdf