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Chapter 7 1 Introduction to Statistical Quality Control, 6 th Edition by Douglas C. Montgomery. Copyright (c) 2009 John Wiley & Sons, Inc.

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Page 1: Chapter 7 Introduction to Statistical Quality Control, 6th …noordin/s/ch07 rev.pdf ·  · 2010-09-27Title: Microsoft PowerPoint - ch07 rev.ppt [Compatibility Mode] Author: Lecturer

Chapter 7 1Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Page 2: Chapter 7 Introduction to Statistical Quality Control, 6th …noordin/s/ch07 rev.pdf ·  · 2010-09-27Title: Microsoft PowerPoint - ch07 rev.ppt [Compatibility Mode] Author: Lecturer

Chapter 7 2Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Page 3: Chapter 7 Introduction to Statistical Quality Control, 6th …noordin/s/ch07 rev.pdf ·  · 2010-09-27Title: Microsoft PowerPoint - ch07 rev.ppt [Compatibility Mode] Author: Lecturer

Learning ObjectivesLearning Objectives

Chapter 7 3Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Page 4: Chapter 7 Introduction to Statistical Quality Control, 6th …noordin/s/ch07 rev.pdf ·  · 2010-09-27Title: Microsoft PowerPoint - ch07 rev.ppt [Compatibility Mode] Author: Lecturer

Chapter 7 4Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Page 5: Chapter 7 Introduction to Statistical Quality Control, 6th …noordin/s/ch07 rev.pdf ·  · 2010-09-27Title: Microsoft PowerPoint - ch07 rev.ppt [Compatibility Mode] Author: Lecturer

Chapter 7 5Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Page 6: Chapter 7 Introduction to Statistical Quality Control, 6th …noordin/s/ch07 rev.pdf ·  · 2010-09-27Title: Microsoft PowerPoint - ch07 rev.ppt [Compatibility Mode] Author: Lecturer

Chapter 7 6Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Page 7: Chapter 7 Introduction to Statistical Quality Control, 6th …noordin/s/ch07 rev.pdf ·  · 2010-09-27Title: Microsoft PowerPoint - ch07 rev.ppt [Compatibility Mode] Author: Lecturer

Chapter 7 7Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Page 8: Chapter 7 Introduction to Statistical Quality Control, 6th …noordin/s/ch07 rev.pdf ·  · 2010-09-27Title: Microsoft PowerPoint - ch07 rev.ppt [Compatibility Mode] Author: Lecturer

Chapter 7 8Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Page 9: Chapter 7 Introduction to Statistical Quality Control, 6th …noordin/s/ch07 rev.pdf ·  · 2010-09-27Title: Microsoft PowerPoint - ch07 rev.ppt [Compatibility Mode] Author: Lecturer

Chapter 7 9Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Page 10: Chapter 7 Introduction to Statistical Quality Control, 6th …noordin/s/ch07 rev.pdf ·  · 2010-09-27Title: Microsoft PowerPoint - ch07 rev.ppt [Compatibility Mode] Author: Lecturer

Chapter 7 10Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Page 11: Chapter 7 Introduction to Statistical Quality Control, 6th …noordin/s/ch07 rev.pdf ·  · 2010-09-27Title: Microsoft PowerPoint - ch07 rev.ppt [Compatibility Mode] Author: Lecturer

Chapter 7 11Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Page 12: Chapter 7 Introduction to Statistical Quality Control, 6th …noordin/s/ch07 rev.pdf ·  · 2010-09-27Title: Microsoft PowerPoint - ch07 rev.ppt [Compatibility Mode] Author: Lecturer

Chapter 7 12Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Page 13: Chapter 7 Introduction to Statistical Quality Control, 6th …noordin/s/ch07 rev.pdf ·  · 2010-09-27Title: Microsoft PowerPoint - ch07 rev.ppt [Compatibility Mode] Author: Lecturer

Chapter 7 13Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Page 14: Chapter 7 Introduction to Statistical Quality Control, 6th …noordin/s/ch07 rev.pdf ·  · 2010-09-27Title: Microsoft PowerPoint - ch07 rev.ppt [Compatibility Mode] Author: Lecturer

Chapter 7 14Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Page 15: Chapter 7 Introduction to Statistical Quality Control, 6th …noordin/s/ch07 rev.pdf ·  · 2010-09-27Title: Microsoft PowerPoint - ch07 rev.ppt [Compatibility Mode] Author: Lecturer

Design of the Fraction Nonconforming ChartDesign of the Fraction Nonconforming Chart

• Three parameters must be specifiedThree parameters must be specified1. The sample size2 The frequency of sampling2. The frequency of sampling3. The width of the control limits

• Common to base chart on 100% inspection of all• Common to base chart on 100% inspection of allprocess output over time

• Rational subgroups may also play role in• Rational subgroups may also play role in determining sampling frequency

Chapter 7 15Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Page 16: Chapter 7 Introduction to Statistical Quality Control, 6th …noordin/s/ch07 rev.pdf ·  · 2010-09-27Title: Microsoft PowerPoint - ch07 rev.ppt [Compatibility Mode] Author: Lecturer

Chapter 7 16Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Page 17: Chapter 7 Introduction to Statistical Quality Control, 6th …noordin/s/ch07 rev.pdf ·  · 2010-09-27Title: Microsoft PowerPoint - ch07 rev.ppt [Compatibility Mode] Author: Lecturer

Chapter 7 17Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Page 18: Chapter 7 Introduction to Statistical Quality Control, 6th …noordin/s/ch07 rev.pdf ·  · 2010-09-27Title: Microsoft PowerPoint - ch07 rev.ppt [Compatibility Mode] Author: Lecturer

Chapter 7 18Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Page 19: Chapter 7 Introduction to Statistical Quality Control, 6th …noordin/s/ch07 rev.pdf ·  · 2010-09-27Title: Microsoft PowerPoint - ch07 rev.ppt [Compatibility Mode] Author: Lecturer

Chapter 7 19Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Page 20: Chapter 7 Introduction to Statistical Quality Control, 6th …noordin/s/ch07 rev.pdf ·  · 2010-09-27Title: Microsoft PowerPoint - ch07 rev.ppt [Compatibility Mode] Author: Lecturer

Chapter 7 20Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Page 21: Chapter 7 Introduction to Statistical Quality Control, 6th …noordin/s/ch07 rev.pdf ·  · 2010-09-27Title: Microsoft PowerPoint - ch07 rev.ppt [Compatibility Mode] Author: Lecturer

Average sample size approach

Chapter 7 21Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Page 22: Chapter 7 Introduction to Statistical Quality Control, 6th …noordin/s/ch07 rev.pdf ·  · 2010-09-27Title: Microsoft PowerPoint - ch07 rev.ppt [Compatibility Mode] Author: Lecturer

Chapter 7 22Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Page 23: Chapter 7 Introduction to Statistical Quality Control, 6th …noordin/s/ch07 rev.pdf ·  · 2010-09-27Title: Microsoft PowerPoint - ch07 rev.ppt [Compatibility Mode] Author: Lecturer

Chapter 7 23Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

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Chapter 7 24Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

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Chapter 7 25Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

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Chapter 7 26Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Page 27: Chapter 7 Introduction to Statistical Quality Control, 6th …noordin/s/ch07 rev.pdf ·  · 2010-09-27Title: Microsoft PowerPoint - ch07 rev.ppt [Compatibility Mode] Author: Lecturer

Chapter 7 27Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

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Chapter 7 28Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

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Chapter 7 29Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Page 30: Chapter 7 Introduction to Statistical Quality Control, 6th …noordin/s/ch07 rev.pdf ·  · 2010-09-27Title: Microsoft PowerPoint - ch07 rev.ppt [Compatibility Mode] Author: Lecturer

Chapter 7 30Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Page 31: Chapter 7 Introduction to Statistical Quality Control, 6th …noordin/s/ch07 rev.pdf ·  · 2010-09-27Title: Microsoft PowerPoint - ch07 rev.ppt [Compatibility Mode] Author: Lecturer

Chapter 7 31Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Page 32: Chapter 7 Introduction to Statistical Quality Control, 6th …noordin/s/ch07 rev.pdf ·  · 2010-09-27Title: Microsoft PowerPoint - ch07 rev.ppt [Compatibility Mode] Author: Lecturer

Chapter 7 32Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Page 33: Chapter 7 Introduction to Statistical Quality Control, 6th …noordin/s/ch07 rev.pdf ·  · 2010-09-27Title: Microsoft PowerPoint - ch07 rev.ppt [Compatibility Mode] Author: Lecturer

Chapter 7 33Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

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Chapter 7 34Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

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Chapter 7 35Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Page 36: Chapter 7 Introduction to Statistical Quality Control, 6th …noordin/s/ch07 rev.pdf ·  · 2010-09-27Title: Microsoft PowerPoint - ch07 rev.ppt [Compatibility Mode] Author: Lecturer

Chapter 7 36Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Page 37: Chapter 7 Introduction to Statistical Quality Control, 6th …noordin/s/ch07 rev.pdf ·  · 2010-09-27Title: Microsoft PowerPoint - ch07 rev.ppt [Compatibility Mode] Author: Lecturer

Chapter 7 37Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

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Chapter 7 38Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Page 39: Chapter 7 Introduction to Statistical Quality Control, 6th …noordin/s/ch07 rev.pdf ·  · 2010-09-27Title: Microsoft PowerPoint - ch07 rev.ppt [Compatibility Mode] Author: Lecturer

Chapter 7 39Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Page 40: Chapter 7 Introduction to Statistical Quality Control, 6th …noordin/s/ch07 rev.pdf ·  · 2010-09-27Title: Microsoft PowerPoint - ch07 rev.ppt [Compatibility Mode] Author: Lecturer

Chapter 7 40Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Page 41: Chapter 7 Introduction to Statistical Quality Control, 6th …noordin/s/ch07 rev.pdf ·  · 2010-09-27Title: Microsoft PowerPoint - ch07 rev.ppt [Compatibility Mode] Author: Lecturer

Chapter 7 41Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Page 42: Chapter 7 Introduction to Statistical Quality Control, 6th …noordin/s/ch07 rev.pdf ·  · 2010-09-27Title: Microsoft PowerPoint - ch07 rev.ppt [Compatibility Mode] Author: Lecturer

Chapter 7 42Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Page 43: Chapter 7 Introduction to Statistical Quality Control, 6th …noordin/s/ch07 rev.pdf ·  · 2010-09-27Title: Microsoft PowerPoint - ch07 rev.ppt [Compatibility Mode] Author: Lecturer

Chapter 7 43Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Page 44: Chapter 7 Introduction to Statistical Quality Control, 6th …noordin/s/ch07 rev.pdf ·  · 2010-09-27Title: Microsoft PowerPoint - ch07 rev.ppt [Compatibility Mode] Author: Lecturer

Chapter 7 44Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Page 45: Chapter 7 Introduction to Statistical Quality Control, 6th …noordin/s/ch07 rev.pdf ·  · 2010-09-27Title: Microsoft PowerPoint - ch07 rev.ppt [Compatibility Mode] Author: Lecturer

Chapter 7 45Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Page 46: Chapter 7 Introduction to Statistical Quality Control, 6th …noordin/s/ch07 rev.pdf ·  · 2010-09-27Title: Microsoft PowerPoint - ch07 rev.ppt [Compatibility Mode] Author: Lecturer

Chapter 7 46Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Page 47: Chapter 7 Introduction to Statistical Quality Control, 6th …noordin/s/ch07 rev.pdf ·  · 2010-09-27Title: Microsoft PowerPoint - ch07 rev.ppt [Compatibility Mode] Author: Lecturer

Chapter 7 47Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Page 48: Chapter 7 Introduction to Statistical Quality Control, 6th …noordin/s/ch07 rev.pdf ·  · 2010-09-27Title: Microsoft PowerPoint - ch07 rev.ppt [Compatibility Mode] Author: Lecturer

Chapter 7 48Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

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Chapter 7 49Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Page 50: Chapter 7 Introduction to Statistical Quality Control, 6th …noordin/s/ch07 rev.pdf ·  · 2010-09-27Title: Microsoft PowerPoint - ch07 rev.ppt [Compatibility Mode] Author: Lecturer

Chapter 7 50Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

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Chapter 7 51Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

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Chapter 7 52Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

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Chapter 7 53Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Page 54: Chapter 7 Introduction to Statistical Quality Control, 6th …noordin/s/ch07 rev.pdf ·  · 2010-09-27Title: Microsoft PowerPoint - ch07 rev.ppt [Compatibility Mode] Author: Lecturer

Chapter 7 54Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

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Chapter 7 55Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

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Chapter 7 56Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Page 57: Chapter 7 Introduction to Statistical Quality Control, 6th …noordin/s/ch07 rev.pdf ·  · 2010-09-27Title: Microsoft PowerPoint - ch07 rev.ppt [Compatibility Mode] Author: Lecturer

Low Defect Levels

Chapter 7 57Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Page 58: Chapter 7 Introduction to Statistical Quality Control, 6th …noordin/s/ch07 rev.pdf ·  · 2010-09-27Title: Microsoft PowerPoint - ch07 rev.ppt [Compatibility Mode] Author: Lecturer

Chapter 7 58Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

Page 59: Chapter 7 Introduction to Statistical Quality Control, 6th …noordin/s/ch07 rev.pdf ·  · 2010-09-27Title: Microsoft PowerPoint - ch07 rev.ppt [Compatibility Mode] Author: Lecturer

Chapter 7 59Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

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Chapter 7 60Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

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Chapter 7 61Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

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Chapter 7 62Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

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Chapter 7 63Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

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Chapter 7 64Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

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Chapter 7 65Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

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Chapter 7 66Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

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Chapter 7 67Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

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Actions taken to improve a processActions taken to improve a process

Chapter 7 68Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

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Chapter 7 69Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

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Chapter 7 70Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.

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L i Obj tiLearning Objectives

Chapter 7 71Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery.Copyright (c) 2009 John Wiley & Sons, Inc.