chapter 9 statistical quality control, 7th edition by ... · pdf filetitle: introduction to...

42
Chapter 9 1 Statistical Quality Control, 7th Edition by Douglas C. Montgomery. Copyright (c) 2013 John Wiley & Sons, Inc.

Upload: trannhan

Post on 06-Feb-2018

233 views

Category:

Documents


1 download

TRANSCRIPT

Page 1: Chapter 9 Statistical Quality Control, 7th Edition by ... · PDF fileTitle: Introduction to Statistical Quality Control, 5th edition Author: Cheryl Jennings Created Date: 1/31/2016

Chapter 9 1Statistical Quality Control, 7th Edition by Douglas C. Montgomery.

Copyright (c) 2013 John Wiley & Sons, Inc.

Page 2: Chapter 9 Statistical Quality Control, 7th Edition by ... · PDF fileTitle: Introduction to Statistical Quality Control, 5th edition Author: Cheryl Jennings Created Date: 1/31/2016

Chapter 9 2Statistical Quality Control, 7th Edition by Douglas C. Montgomery.

Copyright (c) 2013 John Wiley & Sons, Inc.

8.1 The Cumulative Sum Control Chart

Page 3: Chapter 9 Statistical Quality Control, 7th Edition by ... · PDF fileTitle: Introduction to Statistical Quality Control, 5th edition Author: Cheryl Jennings Created Date: 1/31/2016

Chapter 9 3Statistical Quality Control, 7th Edition by Douglas C. Montgomery.

Copyright (c) 2013 John Wiley & Sons, Inc.

Page 4: Chapter 9 Statistical Quality Control, 7th Edition by ... · PDF fileTitle: Introduction to Statistical Quality Control, 5th edition Author: Cheryl Jennings Created Date: 1/31/2016

Chapter 9 4Statistical Quality Control, 7th Edition by Douglas C. Montgomery.

Copyright (c) 2013 John Wiley & Sons, Inc.

The Cumulative Sum Control Chart

Page 5: Chapter 9 Statistical Quality Control, 7th Edition by ... · PDF fileTitle: Introduction to Statistical Quality Control, 5th edition Author: Cheryl Jennings Created Date: 1/31/2016

Chapter 9 5Statistical Quality Control, 7th Edition by Douglas C. Montgomery.

Copyright (c) 2013 John Wiley & Sons, Inc.

The Tabular Cusum

Page 6: Chapter 9 Statistical Quality Control, 7th Edition by ... · PDF fileTitle: Introduction to Statistical Quality Control, 5th edition Author: Cheryl Jennings Created Date: 1/31/2016

Chapter 9 6Statistical Quality Control, 7th Edition by Douglas C. Montgomery.

Copyright (c) 2013 John Wiley & Sons, Inc.

Page 7: Chapter 9 Statistical Quality Control, 7th Edition by ... · PDF fileTitle: Introduction to Statistical Quality Control, 5th edition Author: Cheryl Jennings Created Date: 1/31/2016

Chapter 9 7Statistical Quality Control, 7th Edition by Douglas C. Montgomery.

Copyright (c) 2013 John Wiley & Sons, Inc.

Page 8: Chapter 9 Statistical Quality Control, 7th Edition by ... · PDF fileTitle: Introduction to Statistical Quality Control, 5th edition Author: Cheryl Jennings Created Date: 1/31/2016

Chapter 9 8Statistical Quality Control, 7th Edition by Douglas C. Montgomery.

Copyright (c) 2013 John Wiley & Sons, Inc.

Page 9: Chapter 9 Statistical Quality Control, 7th Edition by ... · PDF fileTitle: Introduction to Statistical Quality Control, 5th edition Author: Cheryl Jennings Created Date: 1/31/2016

Chapter 9 9Statistical Quality Control, 7th Edition by Douglas C. Montgomery.

Copyright (c) 2013 John Wiley & Sons, Inc.

Cusum Status Chart (Figure 9.3a)

Page 10: Chapter 9 Statistical Quality Control, 7th Edition by ... · PDF fileTitle: Introduction to Statistical Quality Control, 5th edition Author: Cheryl Jennings Created Date: 1/31/2016

Chapter 9 10Statistical Quality Control, 7th Edition by Douglas C. Montgomery.

Copyright (c) 2013 John Wiley & Sons, Inc.

MINITAB Version of Cusum Status Chart

Minitab calculates the lower Cusum this way

Page 11: Chapter 9 Statistical Quality Control, 7th Edition by ... · PDF fileTitle: Introduction to Statistical Quality Control, 5th edition Author: Cheryl Jennings Created Date: 1/31/2016

Chapter 9 11Statistical Quality Control, 7th Edition by Douglas C. Montgomery.

Copyright (c) 2013 John Wiley & Sons, Inc.

Page 12: Chapter 9 Statistical Quality Control, 7th Edition by ... · PDF fileTitle: Introduction to Statistical Quality Control, 5th edition Author: Cheryl Jennings Created Date: 1/31/2016

Chapter 9 12Statistical Quality Control, 7th Edition by Douglas C. Montgomery.

Copyright (c) 2013 John Wiley & Sons, Inc.

Recommendations for Cusum Design

Page 13: Chapter 9 Statistical Quality Control, 7th Edition by ... · PDF fileTitle: Introduction to Statistical Quality Control, 5th edition Author: Cheryl Jennings Created Date: 1/31/2016

Chapter 9 13Statistical Quality Control, 7th Edition by Douglas C. Montgomery.

Copyright (c) 2013 John Wiley & Sons, Inc.

Page 14: Chapter 9 Statistical Quality Control, 7th Edition by ... · PDF fileTitle: Introduction to Statistical Quality Control, 5th edition Author: Cheryl Jennings Created Date: 1/31/2016

Chapter 9 14Statistical Quality Control, 7th Edition by Douglas C. Montgomery.

Copyright (c) 2013 John Wiley & Sons, Inc.

The Standardized Cusum

Page 15: Chapter 9 Statistical Quality Control, 7th Edition by ... · PDF fileTitle: Introduction to Statistical Quality Control, 5th edition Author: Cheryl Jennings Created Date: 1/31/2016

Chapter 9 15Statistical Quality Control, 7th Edition by Douglas C. Montgomery.

Copyright (c) 2013 John Wiley & Sons, Inc.

Improving Cusum Performance for Large Shifts: The

Combined Shewhart-Cusum Scheme

Page 16: Chapter 9 Statistical Quality Control, 7th Edition by ... · PDF fileTitle: Introduction to Statistical Quality Control, 5th edition Author: Cheryl Jennings Created Date: 1/31/2016

Chapter 9 16Statistical Quality Control, 7th Edition by Douglas C. Montgomery.

Copyright (c) 2013 John Wiley & Sons, Inc.

The Fast Initial Response (FIR) Cusum

K = 3, H = 12, headstart = H/2 = 6

Page 17: Chapter 9 Statistical Quality Control, 7th Edition by ... · PDF fileTitle: Introduction to Statistical Quality Control, 5th edition Author: Cheryl Jennings Created Date: 1/31/2016

Chapter 9 17Statistical Quality Control, 7th Edition by Douglas C. Montgomery.

Copyright (c) 2013 John Wiley & Sons, Inc.

H = 12 implies that the cusum signals at sample 3

Without the headstart, it would not signal until sample 6

Page 18: Chapter 9 Statistical Quality Control, 7th Edition by ... · PDF fileTitle: Introduction to Statistical Quality Control, 5th edition Author: Cheryl Jennings Created Date: 1/31/2016

Chapter 9 18Statistical Quality Control, 7th Edition by Douglas C. Montgomery.

Copyright (c) 2013 John Wiley & Sons, Inc.

Page 19: Chapter 9 Statistical Quality Control, 7th Edition by ... · PDF fileTitle: Introduction to Statistical Quality Control, 5th edition Author: Cheryl Jennings Created Date: 1/31/2016

Chapter 9 19Statistical Quality Control, 7th Edition by Douglas C. Montgomery.

Copyright (c) 2013 John Wiley & Sons, Inc.

More on Cusums

• Cusums are often used to determine if a process has

shifted off a specified target because it is easy to

calculate the required adjustment

• One-sided cusums are often useful

• Cusums can also be used to monitor variability

• Cusums are available for other sample statistics

(ranges, standard deviations, counts, proportions)

• Rational subgroups and cusums

Page 20: Chapter 9 Statistical Quality Control, 7th Edition by ... · PDF fileTitle: Introduction to Statistical Quality Control, 5th edition Author: Cheryl Jennings Created Date: 1/31/2016

Chapter 9 20Statistical Quality Control, 7th Edition by Douglas C. Montgomery.

Copyright (c) 2013 John Wiley & Sons, Inc.

Page 21: Chapter 9 Statistical Quality Control, 7th Edition by ... · PDF fileTitle: Introduction to Statistical Quality Control, 5th edition Author: Cheryl Jennings Created Date: 1/31/2016

Chapter 9 21Statistical Quality Control, 7th Edition by Douglas C. Montgomery.

Copyright (c) 2013 John Wiley & Sons, Inc.

The Cusum V-Mask

Page 22: Chapter 9 Statistical Quality Control, 7th Edition by ... · PDF fileTitle: Introduction to Statistical Quality Control, 5th edition Author: Cheryl Jennings Created Date: 1/31/2016

Chapter 9 22Statistical Quality Control, 7th Edition by Douglas C. Montgomery.

Copyright (c) 2013 John Wiley & Sons, Inc.

Page 23: Chapter 9 Statistical Quality Control, 7th Edition by ... · PDF fileTitle: Introduction to Statistical Quality Control, 5th edition Author: Cheryl Jennings Created Date: 1/31/2016

Chapter 9 23Statistical Quality Control, 7th Edition by Douglas C. Montgomery.

Copyright (c) 2013 John Wiley & Sons, Inc.

Page 24: Chapter 9 Statistical Quality Control, 7th Edition by ... · PDF fileTitle: Introduction to Statistical Quality Control, 5th edition Author: Cheryl Jennings Created Date: 1/31/2016

Chapter 9 24Statistical Quality Control, 7th Edition by Douglas C. Montgomery.

Copyright (c) 2013 John Wiley & Sons, Inc.

Page 25: Chapter 9 Statistical Quality Control, 7th Edition by ... · PDF fileTitle: Introduction to Statistical Quality Control, 5th edition Author: Cheryl Jennings Created Date: 1/31/2016

Chapter 9 25Statistical Quality Control, 7th Edition by Douglas C. Montgomery.

Copyright (c) 2013 John Wiley & Sons, Inc.

Page 26: Chapter 9 Statistical Quality Control, 7th Edition by ... · PDF fileTitle: Introduction to Statistical Quality Control, 5th edition Author: Cheryl Jennings Created Date: 1/31/2016

Chapter 9 26Statistical Quality Control, 7th Edition by Douglas C. Montgomery.

Copyright (c) 2013 John Wiley & Sons, Inc.

Page 27: Chapter 9 Statistical Quality Control, 7th Edition by ... · PDF fileTitle: Introduction to Statistical Quality Control, 5th edition Author: Cheryl Jennings Created Date: 1/31/2016

Chapter 9 27Statistical Quality Control, 7th Edition by Douglas C. Montgomery.

Copyright (c) 2013 John Wiley & Sons, Inc.

9.2 The Exponentially Weighted Moving

Average Control Chart

The EWMA is

Page 28: Chapter 9 Statistical Quality Control, 7th Edition by ... · PDF fileTitle: Introduction to Statistical Quality Control, 5th edition Author: Cheryl Jennings Created Date: 1/31/2016

Chapter 9 28Statistical Quality Control, 7th Edition by Douglas C. Montgomery.

Copyright (c) 2013 John Wiley & Sons, Inc.

Page 29: Chapter 9 Statistical Quality Control, 7th Edition by ... · PDF fileTitle: Introduction to Statistical Quality Control, 5th edition Author: Cheryl Jennings Created Date: 1/31/2016

Chapter 9 29Statistical Quality Control, 7th Edition by Douglas C. Montgomery.

Copyright (c) 2013 John Wiley & Sons, Inc.

Steady-state

control limits

Page 30: Chapter 9 Statistical Quality Control, 7th Edition by ... · PDF fileTitle: Introduction to Statistical Quality Control, 5th edition Author: Cheryl Jennings Created Date: 1/31/2016

Chapter 9 30Statistical Quality Control, 7th Edition by Douglas C. Montgomery.

Copyright (c) 2013 John Wiley & Sons, Inc.

Page 31: Chapter 9 Statistical Quality Control, 7th Edition by ... · PDF fileTitle: Introduction to Statistical Quality Control, 5th edition Author: Cheryl Jennings Created Date: 1/31/2016

Chapter 9 31Statistical Quality Control, 7th Edition by Douglas C. Montgomery.

Copyright (c) 2013 John Wiley & Sons, Inc.

Page 32: Chapter 9 Statistical Quality Control, 7th Edition by ... · PDF fileTitle: Introduction to Statistical Quality Control, 5th edition Author: Cheryl Jennings Created Date: 1/31/2016

Chapter 9 32Statistical Quality Control, 7th Edition by Douglas C. Montgomery.

Copyright (c) 2013 John Wiley & Sons, Inc.

Page 33: Chapter 9 Statistical Quality Control, 7th Edition by ... · PDF fileTitle: Introduction to Statistical Quality Control, 5th edition Author: Cheryl Jennings Created Date: 1/31/2016

Chapter 9 33Statistical Quality Control, 7th Edition by Douglas C. Montgomery.

Copyright (c) 2013 John Wiley & Sons, Inc.

Design of the EWMA

Page 34: Chapter 9 Statistical Quality Control, 7th Edition by ... · PDF fileTitle: Introduction to Statistical Quality Control, 5th edition Author: Cheryl Jennings Created Date: 1/31/2016

Chapter 9 34Statistical Quality Control, 7th Edition by Douglas C. Montgomery.

Copyright (c) 2013 John Wiley & Sons, Inc.

Page 35: Chapter 9 Statistical Quality Control, 7th Edition by ... · PDF fileTitle: Introduction to Statistical Quality Control, 5th edition Author: Cheryl Jennings Created Date: 1/31/2016

Chapter 9 35Statistical Quality Control, 7th Edition by Douglas C. Montgomery.

Copyright (c) 2013 John Wiley & Sons, Inc.

Page 36: Chapter 9 Statistical Quality Control, 7th Edition by ... · PDF fileTitle: Introduction to Statistical Quality Control, 5th edition Author: Cheryl Jennings Created Date: 1/31/2016

Chapter 9 36Statistical Quality Control, 7th Edition by Douglas C. Montgomery.

Copyright (c) 2013 John Wiley & Sons, Inc.

Robustness of EWMA to

Non-normal Process Data

Page 37: Chapter 9 Statistical Quality Control, 7th Edition by ... · PDF fileTitle: Introduction to Statistical Quality Control, 5th edition Author: Cheryl Jennings Created Date: 1/31/2016

Chapter 9 37Statistical Quality Control, 7th Edition by Douglas C. Montgomery.

Copyright (c) 2013 John Wiley & Sons, Inc.

Page 38: Chapter 9 Statistical Quality Control, 7th Edition by ... · PDF fileTitle: Introduction to Statistical Quality Control, 5th edition Author: Cheryl Jennings Created Date: 1/31/2016

Chapter 9 38Statistical Quality Control, 7th Edition by Douglas C. Montgomery.

Copyright (c) 2013 John Wiley & Sons, Inc.

Page 39: Chapter 9 Statistical Quality Control, 7th Edition by ... · PDF fileTitle: Introduction to Statistical Quality Control, 5th edition Author: Cheryl Jennings Created Date: 1/31/2016

Chapter 9 39Statistical Quality Control, 7th Edition by Douglas C. Montgomery.

Copyright (c) 2013 John Wiley & Sons, Inc.

Extensions of the EWMA

• Fast initial response feature

• Monitoring variability

• Monitoring count data

• The EWMA as a predictor of process level

Page 40: Chapter 9 Statistical Quality Control, 7th Edition by ... · PDF fileTitle: Introduction to Statistical Quality Control, 5th edition Author: Cheryl Jennings Created Date: 1/31/2016

Chapter 9 40Statistical Quality Control, 7th Edition by Douglas C. Montgomery.

Copyright (c) 2013 John Wiley & Sons, Inc.

9.3 The Moving Average Control Chart

Page 41: Chapter 9 Statistical Quality Control, 7th Edition by ... · PDF fileTitle: Introduction to Statistical Quality Control, 5th edition Author: Cheryl Jennings Created Date: 1/31/2016

Chapter 9 41Statistical Quality Control, 7th Edition by Douglas C. Montgomery.

Copyright (c) 2013 John Wiley & Sons, Inc.

Page 42: Chapter 9 Statistical Quality Control, 7th Edition by ... · PDF fileTitle: Introduction to Statistical Quality Control, 5th edition Author: Cheryl Jennings Created Date: 1/31/2016

Chapter 9 42Statistical Quality Control, 7th Edition by Douglas C. Montgomery.

Copyright (c) 2013 John Wiley & Sons, Inc.