chapter 9b - motor

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    ENGINEERING TECHNOLOGYManufacturing > Communication > Transportation and Power > Construction > Industrial Design

    Prepared by:Engineering Technology TeachersUnit Kurikulum, Jabatan Pelajaran Perak.

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    ENGINEERING TECHNOLOGYManufacturing > Communication > Transportation and Power > Construction > Industrial Design

    LEARNING OUTCOME

    MOTOR AND GENERATORSAIN PAGE

    DIFFERENCES BETWEENMOTOR AND GENERATORS

    DC MOTOR TYPES

    MOTOR AND DCGENERATOR PARTS

    DC GENERATOR TYPES

    AC MOTOR TYPES

    MOTOR & GENERATOROPERATING PRINCIPLES

    AC GENERATORTYPES

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    STUDENTS SHOULD BE ABLE TO:

    1. Describe the functions of motors and generators

    2. Label the major parts of motors and generators

    3. List types of motor and generator

    4. Explain the principles of motors and generators

    LEARNING OUTCOME

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    DIFFERENCES BETWEEN

    MOTOR AND GENERATORS

    MACHINES TASKS EXAMPLE OF USE

    Motor

    Converts electrical energy into

    mechanical energy

    Uses electricity

    Car starter

    Lift pulley

    Fan

    Drive for CD player

    Escalator

    Generator

    Converts mechanical energy into

    electrical energy

    Produces electricity

    Bicycle dynamo

    Portable generator Battery charger in a car

    Power station

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    DIRECT CURRENT MOTOR (DC)1. When the current flows through a wire, a magnetic

    field exist around the wire.

    2. When the wire is positioned inside a magnetic field, it

    will be pushed upwards and downwards according tothe direction of the current and the magnetic polarity.

    3. If this wire is wound on an armature, the armature will

    rotate.

    4. The armature rotating principles is used in most DCmotor.

    MOTOR OPERATING PRINCIPLES

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    ALTERNATING CURRENT MOTOR (AC)1. An AC motor armature is called a rotor

    2. Usually, a rotor has conductor in the shape of a squirrel cage.

    3. When a 3-phase AC supply connected to a 3-phase stator, arotating magnetic field is produced.

    4. This rotating magnetic field tends to induce an electromotive forceinto the rotor.

    5. This causes current to flow within the rotor conductors. The rotor

    produces its own magnetic field.

    6. It is the interaction of the rotating magnetic field and the rotor'smagnetic field which will cause the rotor to turn.

    MOTOR OPERATING PRINCIPLES

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    GENERATOR OPERATING PRINCIPLESEMF (Electric Motive Force) can beproduced when the wire cut across the

    magnetic or the reverse situation.

    Number of EMF depends on:

    a. flux (magnetic field)

    b. number of conductor/wire

    c. number of pole

    d. Cutting speed

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    a. In principles, there is no difference between motor

    and a generator.

    b. Motor can function as a generator and vice versa.

    c. But there is a slight difference in the construction

    of motor and generator. They are divided into three

    main parts :

    Armature

    Magnetic Pole

    Connection Source

    MOTOR AND DC GENERATOR PARTS

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    1. AMARTURE

    2. MAGNETIC POLE

    3. CONNECTION SOURCE

    (USE COMMUTATOR)

    MAIN PARTS OF MOTOR & DC GENERATOR

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    1. ARMATURE

    The rotating part of the DC motor/generator.

    Located in the middle section of a machine.

    It is constructed from layers of cylindrical and groove

    ferrous metal sheets.

    The grooves will be coiled with copper wires plated withlacquer.

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    2. MAGNETIC POLES

    The most important component in a motor andgenerator.

    The poles are constructed in pairs and are installed inthe stator.

    The magnetic field strength increases the machineefficiency.

    The speed of the motor will increase and the outputvoltage produced by the generator will increase as well.

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    3. CONNECTION SOURCES

    A connection source is a connection place forthe conductor at the armature depending on thetypes of supply.

    DC motor the connection sources at the armature, uses a

    commutator.

    AC motorthe connection source assembles at the stator.

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    DC generator Connection source is built at

    the commutator

    AC generator

    Connection source is built atthe slip ring

    Commutator

    Slip Ring

    Armature

    Brush

    Magnetic Poles

    BrushArmature

    Magnetic Poles

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    MOTOR TYPES

    Motor used DC supply is called direct current motor (DC)

    Motor used AC supply is called alternating current motor

    (AC)

    Motor can be operated by using either a DC or an AC

    supply is called a universal motor

    MOTOR

    DC MOTOR AC MOTOR

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    DC MOTOR

    SERIES MOTOR

    COMPOUND MOTOR

    SHUNT MOTOR

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    1. SERIES MOTOR

    CONNECTIONSeries field wounding

    USAGEUsed for work that needs high

    torque such as a car starter

    CHARACTERISTICSHas a small amount of coils

    Has wires which are coarse

    Has high torque

    Will be damaged if run without load

    because of its very high speed

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    2. SHUNT MOTOR

    CONNECTIONHas shunt windings

    Its field winding is connected parallel

    the armature

    USAGEUsed for work that needs

    constant speed such as a lathe

    CHARACTERISTICSHas fine wire coils

    Has large amount of windings

    Has constant speed with or without load

    Can be driven without load

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    3. COMPOUND MOTOR

    CONNECTIONCombined serieswinding and shunt

    winding

    USAGEIs suitable for all types of work,

    especially those that need high torque

    but are continuous such as a lift

    CHARACTERISTICSHas fine wire coils

    Has large amount of windings

    Has constant speed with or without load

    Can be driven without load

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    AC MOTOR

    REPULSIVE MOTOR THREE-PHASE

    INDUCTION MOTOR

    UNIVERSAL MOTOR

    SINGLE- PHASE

    INDUCTION MOTOR

    SYNCHRONOUS

    MOTOR

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    Operation Principle Assemblance Usage

    Single phase AC supply

    Produces mutual induction at the

    rotor.

    The magnetic field rotation at the

    stator pushes the magnetic field

    at the rotor.

    A manipulator is

    connected to a

    commutator

    The source of

    end-connection

    at the rotor is

    crossed.

    Light work.

    Electric fan.

    1. REPULSIVE MOTOR

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    2. SINGLE-PHASE INDUCTION MOTOR

    Operation Principle Assemblance Usage

    Single phase AC supply, produces

    mutual induction at the rotor.

    A supply phase is divided into two

    to allow the magnetic field torotate at the stator.

    The magnetic field rotation at the

    stator is followed by the rotor.

    Coil at the

    stator

    A squirrel cage

    rotor

    Some have

    centrifuge

    switches &

    capacitor

    Induction

    actuator

    induction

    starter

    Electric fans

    Grinding

    machines

    Vacuumcleaners

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    3. THREE-PHASE INDUCTION MOTOR

    Operation Principle Assemblance Usage

    Three-phase AC supply

    Produces a rotatingmagnetic field at the

    stator & a mutual

    induction at the rotor.

    The rotor rotation followsthe magnetic field rotation

    at the stator.

    3 sets of coils at the

    stator.

    Squirrel cage rotor More powerful than

    single-phase motor

    Light work.

    Air-cond

    Water pumps Air pumps

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    4. SYNCHRONOUS MOTOR

    Operation Principle Assemblance Usage

    3-phase supply.

    The rotor is supplied with DC.

    The rotors rotational speed is

    the same as the magnetic fields

    rotational speed at the stator.

    3 sets of coils at

    the stator.

    Its rotor is

    installed with

    squirrel cage

    rotor and a

    manipulator.

    Central air

    conditioning,

    generator

    drives.

    Continuous

    work at

    constantspeed.

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    5. UNIVERSAL MOTOR

    Operation Principle Assemblance Usage

    Single Phase supply.

    Both fields interact to produce

    rotation.

    The stator is

    connected in

    series to the

    rotor.

    Rotor winding

    coil

    Uses acommutator.

    Portable

    drills

    Food

    processors

    Vacuum

    cleaner

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    GENERATOR TYPES

    Generator is differentiated by the way it generates

    electricity.

    A generator that produces an AC supply is called an

    alternator

    A generator that produces DC generator retains the

    name generatorGENERATOR

    DC GENERATOR ALTERNATOR

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    DC GENERATOR

    SERIES GENERATOR

    COMPOUND GENERATOR

    SHUNT GENERATOR

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    1. A SERIES GENERATOR

    CHARACTERISTICS

    Generates voltage after

    electric load is connected to its

    output.

    The value of voltagegenerated depends on load

    current.

    A seriesgenerator

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    2. A SHUNT GENERATOR

    CHARACTERISTICS

    Its voltage is generated

    even without electric load

    The value of voltage

    generated is nearly constantA shuntgenerator

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    3. A COMPOUND

    GENERATOR

    CHARACTERISTICS

    Combines the series and

    shunt electrical circuits.

    Two compound generator,

    i.e. long shunt compoundgenerator and short shunt

    compound generator.

    A compoundgenerator

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    GENERATOR TYPES

    Generator is differentiated by the way it generates

    electricity.

    A generator that produces an AC supply is called

    an alternator

    A generator that produces DC generator retains thename generatorGENERATOR

    ALTERNATORDC GENERATOR

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    A generator that produces an AC supply is called an

    alternator.

    In general, there are two types of alternator :

    Stationary Field

    A Stationary Armature

    ALTERNATOR

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    END OFCHAPTER 9B