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118 CHAPTER - V PROFILE OF CO-OPERATIVE SPINNING MILLS OF KHANDESH 5.1 Introduction The researcher now is briefly describing the history of Khandesh region and gives references of Marathi author Prof. Dr. Shashikant Sonawane who has beautifully described the art, culture, tradition and socio-economic conditions along with folk traditions. Here the researcher is also giving brief profiles of all the five mills that are working in this area. 5.2 Cultural aspects of khandesh Khandesh is a well known region for its prehistoric and rich heritage. Its culture is not only ancient but also multifaceted. Many communities are happily residing in the lap of this region. According to the book written by author: Prof. Dr. Shashikant Sonawane, Pratap College, Amalner (Marathi article) and translated by: Prof. Ravindrasingh A. Patil, Jalgaon into English the following data related to cultural aspects of Khandesh has been described below. 5.2.1 Unified amalgamation of Arya, Non-arya and Mughal cultures---- Khandesh exhibits a homogeneous mixing of different cultures of Arya, Non-arya, Buddha, and Mughals. Adivaasis (primeval tribes) inhabiting in and at the foot-hills of Satpuda hills have retained their original customs and traditions even today. Theirs is an ancient original culture and is older than the Arya invasion in this country. A group of brave and nomadic tribe of Aryas called Ahir/Abhir settled in this region and the subgroups of this tribe like Gurjar, Ahir, and Gavali people changed the scenario of Khandesh for betterment.

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118

CHAPTER - V

PROFILE OF CO-OPERATIVE SPINNING MILLS OF

KHANDESH

5.1 Introduction

The researcher now is briefly describing the history of Khandesh region

and gives references of Marathi author Prof. Dr. Shashikant Sonawane who has

beautifully described the art, culture, tradition and socio-economic conditions

along with folk traditions. Here the researcher is also giving brief profiles of all the

five mills that are working in this area.

5.2 Cultural aspects of khandesh

Khandesh is a well known region for its prehistoric and rich heritage. Its

culture is not only ancient but also multifaceted. Many communities are happily

residing in the lap of this region. According to the book written by author: Prof.

Dr. Shashikant Sonawane, Pratap College, Amalner (Marathi article) and

translated by: Prof. Ravindrasingh A. Patil, Jalgaon into English the following

data related to cultural aspects of Khandesh has been described below.

5.2.1 Unified amalgamation of Arya, Non-arya and Mughal cultures----

Khandesh exhibits a homogeneous mixing of different cultures of Arya,

Non-arya, Buddha, and Mughals. Adivaasis (primeval tribes) inhabiting in and at

the foot-hills of Satpuda hills have retained their original customs and traditions

even today. Theirs is an ancient original culture and is older than the Arya invasion

in this country. A group of brave and nomadic tribe of Aryas called Ahir/Abhir

settled in this region and the subgroups of this tribe like Gurjar, Ahir, and Gavali

people changed the scenario of Khandesh for betterment.

119

The Mughal rulers-Akbar1, Jahangir, Shahajahan, Aurangzeb and Danial

and Farukhi Kings have left imprints of their culture and rule on Khandesh.

Satvahan rulers who were much impressed by Buddhist philosophy and the caves

and frescoes carved by them at Pitalkhore near Chalisgaon town of Jalgaon district

indicate the seamless amalgamation of cultures in this province.

5.2.2 Different theories of nomenclature of Khandesh (Source: History of

Khandesh region)

There exists difference of opinions about the nomenclature of this province

as Khandesh. Some of them are described as below;

I) Khandesh is the region of Ahirs who were devotees of Lord Krishna, who is

fondly called 'Kanha' by his devotees. They referred to this as country (desh) of

Kanha hence Kanhadesh which in due course of time became 'Khandesh'.

II) According to another view, Kanbai (Kandevi) is the deity of many

communities of this region. Hence country of Kandevi hence Kandesh which

further metamorphosed into 'Khandesh'. ----

III) Still some have different view as for many years this region was under control

of Muslim rulers who were known by the name 'Khan', therefore the country was

named as khandesh.-------------------------------------------------------------------------

IV) One more view states that as this region was the mine (locally called khan) of

human gems and jewels and mineral resources. Therefore it is named as

'Khandesh'.

Ref 1: Prof. Dr. Shashikant Sonawane – “History & Cultural Aspects of Khandesh”

and translated by: Prof. Ravindrasingh A. Patil,

120

5.2.3 Tribes, communities and dialects of Khandesh1

Tribes-Since remote past, pretty diverse kinds of tribes and communities

have been living very happily together in this land of Khandesh. Scheduled tribes

include Gond, Bhil, Konkana, Pavara, Gavit, Pardhi, Tadvi; Vimukta Jaties include

Kaikadi, Kanjarbhat, Gorbanjara, Lamani, Jogi, Pardeshi Bhamta, Ramoshi Vadar,

Chhapparband; Nomadic tribes include Gosavi, Bairagi, Sanyasi, Beldar,

Kingarivale, Ghisadi, Gopal, Dombari, Dhelari and other backwards include

Gavali, Kongadi, Rangari, Tambat, Sonar (Smiths), Bhavsar, Sutar, Pinajara,

Tamboli and Schedule castes include the people belonging to Mahar, Mang,

Chambhar, Mehatar (Scavengers) Jangam, Mochi, Dhor, Khatik, Garudi, Meghwal

communities. Along with them, the advanced communities too have been dwelling

since remote past.

Dialects-Major dialect of this region is the language (= wani) of Ahirs

called Ahir-wani which further abbreviated to 'Ahirani'. It is also known as

'Akkadibhasha'. Ahirani is represented by different sub-dilaects of different shades

such as Leva patidari, Gujarau, Bagalani etc.

Primeval dialects include Pavri, Dehwali, Bhili, Tadvi, and Warali. Other

lesser spread dialects include Vanjari, Bhavsari, Pardeshi, Beldari, Mehatari,

Panchali, Dhori, Mahari, Mangi, etc.

5.2.4 Aadivaasi (primeval) cultures of Khandesh

Roots of Aadivaasi cultures have gone deep in this soil. The need for

creation of Nandurbar as a special Aadivaasi district reflects this very fact. The

aadivaasis residing in the hills of Satpuda are the surviving successors of Mohenjo

Daro and Hadappa cultures.

Ref 1: Prof. Dr. Shashikant Sonawane – “History & Cultural Aspects of Khandesh”

and translated by: Prof. Ravindrasingh A. Patil

121

Their life style reflects their relationship with the very original culture of

this country. "Dab" in the Satpuda is the cultural capital of these aadivaasis. The

small paadas (= colonies, basti) located at remote places in Navapur, Nandurbar,

Dhadgaon, Saakri, Yawal, Raver, Chopada, are replicas of ancient cultures. Gonds

and Bhils are major residents. They include sub tribes such as Rajgond, Maharaja

Gonds, Pachhashi Gonds, Bada Gonds, Pavaras, Gavit, Tadvi, and Barelas. They

worship different deities like Devmogara Mata, Ganda Thaakur, Raja Fanay,

Mandhar Mata, Ravan, Meghnaath, Hirava Deva, Motha Dev, Waagh dev,

Kanasari mata, Holika. By worshiping natural icons of theses deities, they offer

prayers to the 'Mother Nature'. Even in the extreme conditions of famine or

calamities, they very enthusiastically celebrate Holi, Divali, Gandi Divali, Navai,

and Pola. Being mother dominated family culture, women's equality and freedom

is a highly valued characteristic.

5.2.5 Cultural Heritage of Khandesh1

Cultural and historical places in Khandesh region are the living flag posts

of Indian culture. Their preservation and conservation is the immediate need of the

time.

These include the deteriorating frescoes and caves of Pitalkhore near

Chalisgaon, Shendurni of Sindurasur; fort of Parola- the home place of freedom

fighter Rani Lakshmibai; Akrani Mahal of Dhadgaon; Hemadpant style temple of

Mudhaladevi at Vaghali; Padmalaya near Erandol; Swinging tower of Farkande,

Erandol; Hot water spring at Unapdev near Chopada; collection of articles used by

Sane Guruji placed in Pratap College, Amalner;

Ref 1: Prof. Dr. Shashikant Sonawane – “History & Cultural Aspects of Khandesh”

and translated by: Prof. Ravindrasingh A. Patil

122

Internationally famous art gallery of Keki Moose at Chalisgaon; Wooden

house of Bahinaabai Chaudhari at Asoda village are the living legends of rich

cultural heritage of Khandesh which need immediate attention for their

conservation.

5.2.6 Folk arts and artists of Khandesh1

Khandesh is a fond lover region of folk arts. Many Art loving groups are

scattered in this region. Large groups of Mahar and Mang communities inherit the

inborn spirit of traditional arts. It is aptly said in Khandesh- "Singing and dancing

(is found) at Mahar's house and reading, writing at Brahmin's". Recent times have

modified the aims and means of arts, but richness of traditional arts is still visible

in their homes. Now a day Mang, Mahar communities exhibit singing, dancing,

music playing, acting, through different folk arts such as folk plays, Tamashas

(traditional stage acts), orchestra, band party and banjo groups. This fact is evident

from the groups of Bhika Bhima Sangvikar and Anand Loknatya Mandal. Fugadi

dance of women in probably all communities, Bhillau dance of Bhill, and Viroba

dance of Dhanagars (Shepherds) are quite popular among the people.

5.2.7 Un-comparable mourning (sorrowful) Songs1

This is one more unique characteristic of Khandesh. These songs are very

rarely sung elsewhere. They are sung particularly by women. They are very

sensitive and heart touching.. When a woman is emotionally struck very severely

at heart such as the death of some near and dear one, her grief flows out

spontaneously in the form of a very touching song. This mourning song is not

printed or readily available in the market, but instant outburst of the sorrow of that

woman. It is effective enough to make a listener weep howsoever distantly related

or unrelated he or she may be.

Ref 1: Prof. Dr. Shashikant Sonawane – “History & Cultural Aspects of Khandesh”

and translated by: Prof. Ravindrasingh A. Patil

123

These songs are unique, wording is personalized and describe the noble

memories of the dead and also her intimate relationship with the dead one.

5.2.8 Some customs and traditions of Khandesh2

Most of the communities in Khandesh observe some traditions and

customs. Some of them are- playing Akhaji on the Akshayya-tritiya; to arrange

gondhal- jagaran during the marriage ceremony; munja (unmarried young boys)

bhojan; to arrange a marriage of frogs and procession of dhondi for praying rain

showers to pour down; festivals of gramdevatas like Mari mata, Khandoba; to beg

for holi; fixing of annual labour contracts for farming etc. Through these acts,

Khandesh culture sweetly whispers its past and present in our ears.

5.3 Political history of Khandesh

Khandesh District is a former administrative division of British India,

which included the present-day Jalgaon, Dhule and Nandurbar districts and a

portion of Nashik District in Maharashtra.

In the 18th and early 19th centuries, Khandesh was part of the Maratha

Confederacy, and was ruled by the Maratha Peshwa2. The district was annexed to

British India at the conclusion of the Third Anglo-Maratha War in 1818. A

southern portion of the district was detached to form Nashik District in 1869. In

1906 the district was divided into East Khandesh and West Khandesh districts,

with their capitals at Jalgaon and Dhulia (Dhule), respectively. East Khandesh was

later renamed Jalgaon District, and West Kandesh, later renamed Dhule District,

was split in Dhule and Nandurbar districts in 1998.

Ref 2: Prof. Dr. Shashikant Sonawane – “History & Cultural Aspects of Khandesh”

and translated by: Prof. Ravindrasingh A. Patil

124

5.3.1 Agriculture1.2

Major crops produced in this district are banana(In Maharashtra Jalgaon

ranks no.1 in banana production and most hector area of banana in Jalgaon 32,000

hector , cotton, sorghum, wheat, millet, lime, groundnut and sugarcane. jalgaon is

also known for its gold quality.

5.3.2 Demographics

According to the 2001 census Jalgaon district has a population1

of

4,224,442, roughly equal to the Republic of the Congo or the US state of

Kentucky. This gives it a ranking of 46th in India (out of a total of 640 ). The

district has a population density of 359 inhabitants per square kilometer

(930 /sq mi). Its population growth rate over the decade 2001-2011 was 14.71%.

Jalgaon has a sex ratio of 922 females for every 1000 males, and a literacy rate of

79.73%.

Jain Irrigation Systems is a multinational company, manufacturer of

Irrigation, Pipe, Plastic Sheet, Solar Energy Systems.

Supreme Pipes Ltd.

Raymond

Emco Transformers

Dal mills

Gold Ornaments- Well Known For Purity of Gold.

Ref 1: Gazette of Government of Maharashtra 2010 - 11

Ref 2: Gazette of Government of Maharashtra 2010 - 11

125

5.3.3 Demographics of Nandurbar district

As of 2001 India census, Nandurbar District had a population of

1,309,135, being 50.62% male and 49.38% female. Nandurbar District has an

average literacy rate of 46.63%: male literacy is 55.11%, and female literacy is

37.93%.

5.3.4 Languages

Languages spoken include Ahirani, a Kandeshi tongue with approximately

780 000 speakers, similar to Marathi and Bhili.; and Bareli Pauri, a Bhil language

with approximately 175 000 speakers, written in the Devanagari script. Others are:

Marathi, Hindi, Bhili, Gujar/Gujrathi and Kokani.

(Ref 1 & 2 : Census Report - 2011 – Government of India)

5.3.5 Industries

Total Registered Factories :346

Total Registered & running Factories :346

Cooperative Sugar Factories :3

Total Spinning Mills :2

Total Cooperative Societies 1400

Primary Agricultural Credit Societies Total :159

Members :47448

Cooperative Milk Societies :392

5.3.6 Agriculture

Main Crops Jawar, Wheat, Rice, Toor, Groundnuts, Chilly

Annual Crops Sugarcane, Cotton

Area Under Cultivation :2,53,413 Ha

Crop Pattern Kharif (approx. 800 villages), Rabi (approx. 130 villages)

Fruits :Mango, Sitaphal, Banana

126

5.3.7 Demographics

According to the 2011 census Nandurbar district has a population of

1,646,177, roughly equal to the nation of Guinea-Bissau or the US state of Idaho.

This gives it a ranking of 304th in India (out of a total of 640). The district has a

population density of 276 inhabitants per square kilometre (710 /sq mi) . Its

population growth rate over the decade 2001–2011 was 25.5%. Nandurbar has a

sex ratio of 972 females for every 1000 males.

5.1 Map shows location of Spinning Mills in Khandesh area

Source : Google Maps

The above map shows various talukas of three main districts of

Khandesh. On the north border of Khandesh, the states of Madhya Pradesh and

Gujarat are located. In the south Marathwada region of Maharashtra, on the

east the state of Andhra Pradesh is located while on the west the districts of

Nasik and Thane are bordering the Khandesh.

1

2

5

3

4

127

1. Jawahar Sahakari Soot Girni Dhule

2. Loknayak Jayaprakash Narayan Sahakari Soot Girni

3. Priyadarshini Sahakari Soot Girni Shirpur

4. J. T. Mahajan Sahakari Soot Girni Yawal (Bhusawal)

5. Deendayal Sahakari Soot Girni Pimpalner

5.3.8 Economy

In 2006 the Ministry of Panchayati Raj named Dhule one of the country's

250 most backward districts (out of a total of 640). It is one of the twelve districts

in Maharashtra currently receiving funds from the Backward Regions Grant Fund

Programme (BRGF).

5.3.9 Demographics of Dhule District

According to the 2011 census Dhule district has a population of 2,048,781,

roughly equal to the nation of Botswana or the US state of New Mexico. This

gives it a ranking of 223rd in India (out of a total of 640). The district has a

population density of 285 inhabitants per square kilometre (740 /sq mi) . Its

population growth rate over the decade 2001-2011 was 19.96%. Dhule has a sex

ratio of 941 females for every 1000 males, and a literacy rate of 74.61%.

5.3.10 Languages

Languages spoken include Ahirani, a Kandeshi tongue with approximately

780 000 speakers, similar to Marathi and Bhili; Bhilali, with 1 150 000 speakers;

and three mutually unintelligible Bareli languages: Bareli Palya, a Bhil language

with approximately 10 000 speakers centred in Madhya Pradesh Bareli Pauri, with

approximately 175 000 speakers, written in the Devanagari script; and Bareli

Rathwi, with approximately 64 000 speakers.

Major Agricultural Products: Groundnut, cotton, jowar, chillies, sugarcane.

128

5.4 Brief Profiles of Co-operative Spinning Mills of Khandesh

5.4.1 Jawahar Shetkari Sahakari Soot Girni Ltd.

Jawahar Spinning Mills is a large unit having 88704 spindles till date which

was established in 1985 with an initial capacity of 25000 spindles. This mill has

been awarded with a Gold Medal for outstanding performance this year by

Maharashtra State Co-op. Textile Federation Ltd. Company produce 100% cotton

Ring Spun Yarn in Carded and Combed variety suitable for both Knitting as well

as for Weaving. The company also exports to various parts of the world like

Europe, South East, Middle East and Far East Asia. The products manufactured

with our yarns ensure the consumer's satisfaction as regards comfort, easy-care,

elegance, lightness, durability and performance in extreme conditions. Our

company is focused on meeting our customer's individual needs. We exist to

provide superior customer satisfaction - developing solid, long-term relationships

with our customers.

Chairman : Shri . Kunal Rohidas Patil

Vice- Chairman : Shri. Yuvraj Tulsiram Choudari

Managing Director : Shri. Ashok Nanna

General Manager : Shri. B.K. Murlidhara

Production Manager : R. V Indapure

Manager (Prod. &Maint.) : S.S. Jankar

Spinning Superintendent : A. B. Zope

5.4.2 Products

The company produces 100% cotton Ring Spun Yarn in Carded and

Combed variety suitable for both Knitting as well as for Weaving. Both varieties

are available in Single and Double yarn form. In the year 2005, this mill started

producing slub yarn and fancy yarn. Within such a short span of time the special

quality slub yarn has created a niche‟ for itself in the market.

129

• Autoconed single & TFO Double Yarn ranging from NE 16S to 42 S for

Kintting as well as Weaving.

• Slub Yarn (MCE) ranging from NE 8 S to 40 S for Weaving.

5.4.3 Production Capacity:

At present Jawahar Shetkari Sahakari Soot Girni Ltd. Produces 55000

kgs./day out of which 35000 kgs. is Combed yarn and rest is Carded yarn. Total

Combed yarn production is 1050 tons/month.

5.4.4 Current Spindle & Production Capacity:

Present installed spindle capacity - 88704 Spindles. --------

Present Production - 1050 Tons/month.

The year 1985 saw the commencement of a Spinning Mill called Jawahar

Shetkari Sahakari Soot Girni Ltd., Dhule which was destined for steady and

consistent growth in the years to come. Jawahar Shetkari Sahakari Soot Girni Ltd;

was awarded First Prize for Accumulated Profit for the year 2008-09 by Chief

Minister of Maharashtra State Hon. Pritviraj Chavan.

This was the consecutive fifth Gold Prize for Girni. After inception in 1985

the mill worked on only carded yarns for the local markets. After 3 to 4 years the

mill planned for expansion in terms of spindleage increase and as well going for

multiple counts of yarn in both carded and combed. There was good response even

for export of the yarns to European, South East Asia and Neighboring countries.

130

5.5 Growth of capacity installation of spindles from 2002-03 to

2011-2012

Table 5.1 showing increased in Installed capacity from 2002 -03 to

2011-2012 in Jawahar Shetkari Sahakari Soot Girni Ltd.

Sr.no. Year Installed capacity

1 2002 – 03 32000

2 2003 – 04 32000

3 2004 – 05 36000

4 2005 – 06 45000

5 2006 -07 50000

6 2007 – 08 54000

7 2008 – 09 58000

8 2009 – 10 74000

9 2010 - 11 80000

10 2011 - 12 88000

Source : Annual Reports of the Mill

From 2002 – 03 to 2011 – 12 the mill has shown considerable increase in

spindleage capacity which increased from 32000 spindles to 88000 spindles.

131

Graph 5.1 showing increased in Installed capacity from 2002 -03 to 2011-2012

in Jawahar Shetkari Sahakari Soot Girni Ltd.

The mill which started in 1985 had a capacity of 25000 spindles, then

slowly the mill increased its spindleage year by year after 2002 – 03. In 2002 – 03

the total spindleage capacity was 32000. By the end of 2011 -12 the spindleage had

increased to 88000. So, from 2002 -03 to 2011 -112 the increase in spindleage was

more than 250%. Jawahar Sahakar Sooth Girni is one such mill which went for

expansion as per the requirement of production in the market. From the above table

and graph we see a disciplined growth in spindleage and so this mill exhibits

profitable potential over the research period.

0

10000

20000

30000

40000

50000

60000

70000

80000

90000

2002 – 03

2003 – 04

2004 – 05

2005 – 06

2006 -07

2007 – 08

2008 – 09

2009 – 10

2010 -11

2011 -12

Graph shows increased installed capacity from 2002 -03 to

2011 -12

Inst

all

ed C

ap

aci

ty

Year

132

Table 5.2 Shows Total production of yarn over ten years period from 2002 –

03 to 2011 – 2012 in Jawahar Shetkari Sahakari Soot Girni Ltd in kgs.

Sr.no. Year Total Production/day in kgs

1 2002 – 03 6800

2 2003 – 04 7800

3 2004 – 05 8500

4 2005 – 06 11600

5 2006 -07 14000

6 2007 – 08 16800

7 2008 – 09 28000

8 2009 – 2010 38000

9 2010 - 2011 42000

10 2011 - 2012 50000

Source : Annual Reports of the Mill

Graph 5.2 Shows Total production of yarn over ten years period from 2002 –

03 to 2011 – 2012 in Jawahar Shetkari Sahakari Soot Girni Ltd.

0

5000

10000

15000

20000

25000

30000

35000

40000

45000

50000

2002 – 03

2003 – 04

2004 – 05

2005 – 06

2006 -07

2007 – 08

2008 – 09

2009 – 2010

2010 -2011

2011 -2012

Graph showing Total Production/day in kgs from 2002

-03 to 2011-2012

Pro

du

ctio

n

Year

133

The production over the ten years period of yarn has increased multiple

times due to the multiple spin plan programs of the mill. Initially there were only

two or three carded yarns spun (mainly 34S and 35

S) which effected in low

production of only 6800 kg per day. From 2004 – 05 the mill adopted two different

lines for producing combed and carded yarns respectively. The combed yarns were

coarser in counts mainly 16S, 18

S and 20

S and the carded yarns were 10

S, 13

S, 16

S

and 20S. So, we see the production going up in terms of kgs. In 2007 – 08 third line

of production started for combed hosiery counts namely 26S, 10

S, 20

S and 30

S. So,

the production jumped from 16800 kgs to 28000 kgs. With modernization and

increase in spindleage capacity the production also increased to 42000 kgs in 2009

– 10 and 50000 kgs per day in 2010 – 11. The mill which started spinning medium

range counts slowly shifted to coarser counts with combing and hosiery types to

fulfill the export obligation successfully for which the mill was awarded the best

co-operative spinning mill in Marashtra state by Maharashtra State Co-operative

Spinning Mill Federation.

Table 5.3 shows cotton consumption for carded yarns and combed yarns over

ten yrs period 2002 – 03 to 2011 – 12 in kgs per day of Jawahar Shetkari

Sahakari Soot Girni Ltd.

Year Cotton for

carded

yarn

Cotton for

combed

yarn

Total cotton

consumed

Yarn

realization

Waste

percentage

2002 – 03 8500 - 8500 84% 16%

2003 – 04 9750 - 9750 85% 15%

2004 – 05 10625 - 10625 86% 14%

2005 – 06 14500 - 14500 84% 16%

2006 -07 12250 5250 17500 80% 20%

2007 – 08 12600 8400 21000 80% 20%

2008 – 09 17500 17500 35000 78% 22%

2009 – 10 19000 28500 47500 78% 22%

2010 - 11 21400 31100 52500 79% 21%

2011 - 12 18750 43750 62500 78% 22%

Source : Annual Reports of the Mill

134

The mill after inception in 1985 continued to produce cotton carded yarns

only up to 2005 – 06. After modernization the mill started slowly increasing

combed yarn production along with carded yarn production as shown above.

5.5.1 Production of process waste

As the production of yarn increased over the ten year period the

consumption of cotton also increased. As this mill concentrated on quality of yarn

there was no comprise on the norms of SITRA on waste percentage or yarn

realization for producing quality yarns. The yarn realization for carded yarns was

maintained at 88% while for combed yarns it was 78%.The distribution of

production of carded and combed was based on demand from the market for

particular counts.

As per the data available from 2004 – 05 when the mill actually went for

active modernization and expansion the distribution of production of combed yarn

and carded yarn was 60:40. When we look into the total production of the mill

from 2002 – 03 to 2011 – 12the production can be easily bifurcated into 60%

combed yarn and 40% carded yarn. From the above discussion the cotton

consumption can be calculated from the total production of combed and carded

yarns. So on and average the realization on total production is calculated to be

around 80%. So, the mill had 20% of process waste produced over the 10 years

period.

135

Table 5.4 shows total waste produced with category of wastes per day of

Jawahar Spinning Mills Dhule in kgs

Year B/R

droppings

Flat

strips

Comber

noil

Fan

wastes

Hard

waste

Total

2002 – 03 383 210 - 60 115 768

2003 – 04 439 419 - 65 155 1078

2004 – 05 478 422 - 62 163 1125

2005 – 06 652 584 - 72 195 1503

2006 -07 787 623 26 68 186 1690

2007 – 08 945 906 48 70 210 2179

2008 – 09 1560 1425 72 75 196 3328

2009 – 10 2135 1860 125 82 260 4462

2010 - 11 2362 1920 340 85 325 5032

2011 - 12 2812 2210 475 92 360 5949

Source : Annual Reports of the Mill

5.6 Loknayak Jayprakash Narayan Shetkari Sahakari Soot Girni

Ltd. Shahada

It was Registered in the year 1979, in Shahada (Maharashtra). Under the

Chairmanship of Shri Annasaheb P. K. Patil, the company has established its base

all over the world. The company majorly deals in Serbia, Croatia, Israel, Portugal,

Belgium, Bangladesh, China, Europe, etc. Furthermore, the company is known as

the prime Manufacturer, Exporter and Supplier of Cotton Yarn and Raw Cotton in

India.

5.6.1 Company Profile

Incepted in the year 1979, Loknayak Jayaprakash Naryan Sahakari Soot

Girni Ltd. (LJNSSGL) has carved a niche in the competitive yarn manufacturing

industry by manufacturing and supplying quality yarn material. Initially LJNSSGL

was commissioned in the year 1985-86 with 9576 spindles. They progressively

increased the spindles capacity to 33660 spindles.

136

Moving forward LJNSSGL has also established a new unit for the capacity

of 24480 Spindles with State of Art machineries from Rieter Spinning System and

Oerlikon Autoconers. Today the total Installed Capacity of Mills is 58140 Spdls

with a Production Capacity of 38MT/Day or 1140 MT / Month .

Its expertise and success in the industry is an outcome of our strict

adherence to uncompromising quality standards and a determination to offer our

clients with the high level of satisfaction. Our product array includes some of the

highly reliable yarn products that are globally known for their finest quality,

competitiveness and durability in garmenting. With functional reliability, the mill

is well equipped with machineries in their pursuit of quality excellence.

Under the able leadership of our mentor, Mr. P. K. Anna Patil, founder &

chairman LJNSSGL has geared to leave their footprints through technologically

advanced & clientele satisfaction. The success of LJNSSGL is attributed to sheer

business acumen and professional expertise of personnel‟s involved in all levels of

the production.

5.6.2 Management

Mr. P. K. Anna Patil. : Founder & Chairman of LJNSSGL aged 89 years

mills still actively participate in all the day today activities of organization and

motivated and guides their team members of LJNSSGL through his vast

experience. Still he has many dreams in his eyes that‟s have to become truth in

near future. Mill is established and progressed under dynamic leadership of

founder chairman.

In endeavor to provide the valuable clientele in textile with a quality range

of products and superlative services, LJNSSGL is enthusiastically lead by mentor

Mr. P. K. Anna Patil with his immense knowledge and accomplished leadership

qualities that serve as the guiding light for the team with prime focus on business

policies and ethical practices to deal with the clients.

137

Mr. R. D. Patil : Managing Director is qualified degree holder in B.Sc. &

MBA (Marketing) an dynamic & energetic leader with more than 22 years

experience as Managing Director is participating actively at various functions and

contributed total 30 years for the development of organization on day to day basis.

His sharp leadership, dynamic administrative power, foresights, thorough

market analysis and strong team building capacity provide firm foundation to the

organization. His personal relationship with all employees and supplier &

customers creates a family atmosphere in the organization. ----

5.6.3 Machinery Maintenance

A well qualified & experienced team of machine maintenance staff take

cares of all machineries & equipments through well planned preventive

maintenance activities and followed the schedules as suggested by machine

manufactures or SITRA. Moreover mill is equipped with all the necessary

maintenance tools & instruments required for in-house maintenance activity. All

maintenance fitters are well trained in their work and mill has arranged training

program in-house or outside as required for them.

5.6.4 Quality Assurance –

“A Planned and systematic pattern of all actions necessary to provide

adequate confidence that the Product optimally fulfills customers‟ expectations, i.e.

it is problem free and well able to perform the task it was designed for”.

LJNSSGL‟s in-house quality control department is well installed with

sophisticated and advanced technology based quality testing equipment. This

enables their yarn produced undergo rigorous quality tests on well-defined

parameters to ensure maximum benefits of the clients as under:

Concentrates on identifying various processes

Their interactions and sequence

138

Defining the objectives of each process

Identify the key results area and measures the results

Establishing the procedures for getting required results

Educating the people to implement the right procedures

Preparing SOP‟s to guide the people on work spot

Monitoring & measuring the performance

Taking suitable actions on deviations and continuously improving the

systems.

Team continuously monitor & measure the input and output of each

processes and product quality to achieve the desired results and whenever

it‟s deviate it‟s segregated as “Non-confirm” product and allowed to go

with fresh material.

5.6.5 Vision and Mission

Our mission is to offer total customer satisfaction and achieve leadership in

markets, providing value added services to our clients and assuring the quality and

integrity keeping clear focus on speed, efficiency and quality and hence we are

completely set and sound to take comprehensive challenges of future.

Name of Chairman : Shri Annasaheb P. K. Patil

Year of Establishment : 1979

Nature of Business : Manufacturer, Exporter & Supplier of cotton yarn

Market Covered : Serbia, Croatia, Israel, Portugal, Belgium,

Bangladesh, China & Worldwide

5.6.6 Cotton Yarn

Now-a-days cotton cloths are preferred over synthetic fabric because it is

environment friendly and comfortable to wear. The same way, we are also

reckoned as the prime Manufacturer, Exporter and Supplier of Organic Cotton

Yarn in India, under the brand name “JAY SOOT". Our Cotton Yarn is available in

20 to 60 types of variety, suitable for diverse industrial applications

139

5.6.7 Raw Cotton

The company is known as the major Manufacturer, Exporter and Supplier

of the premium Raw Cotton in India. Our Raw Cotton is carefully processed by the

expert professionals, with the help of latest technology. Furthermore, our Raw

Cotton is offered at the market leading prices to the global clients.-

Table 5.5 shows increased in Installed capacity of spindles from 2002 -03 to

2011-2012 in Loknayak Jayprakash Narayan Shetkari Sahakari Soot Girni

Ltd.

Sr.no Year Installed capacity

1 2002 – 03 33660

2 2003 – 04 33660

3 2004 – 05 33660

4 2005 – 06 33660

5 2006 -07 36400

6 2007 – 08 38200

7 2008 – 09 39300

8 2009 – 10 42400

9 2010 - 11 46160

10 2011 - 12 56880

Source : Annual Reports of the Mill

140

Graph 5.3 shows increased in Installed capacity of spindles from 2002 -03 to

2011-2012 in Loknayak Jayprakash Narayan Shetkari Sahakari Soot Girni

Ltd.

The mill which started in 1979 with a capacity of 9576 spindles, then

slowly the mill increased its spindleage to 33660 by the year 2002 – 03. In 2002 –

03 the total spindleage capacity was 33660. By the end of 2011 -12 the spindleage

had increased to 56880. So, from 2002 -03 to 2011 -12 the increase in spindleage

was more than 75%.

0

10000

20000

30000

40000

50000

60000

2002 – 03

2003 – 04

2004 – 05

2005 – 06

2006 -07

2007 – 08

2008 – 09

2009 – 2010

2010 -2011

2011 -2012

Graph showing increased in Installed capacity from 2002 -03

to 2011 -2012

Inst

all

ed C

ap

aci

ty

Year

141

Table 5.6 shows Total production of yarn over ten years period from 2002 – 03 to

2011 – 2012 in Loknayak Jayprakash Narayan Shetkari Sahakari Soot Girni Ltd. In

kgs

S.no Year Total Production/day in kgs

1 2002 – 03 6400

2 2003 – 04 7600

3 2004 – 05 9800

4 2005 – 06 11600

5 2006 -07 16000

6 2007 – 08 21800

7 2008 – 09 28000

8 2009 – 10 32000

9 2010 - 11 38000

10 2011 - 12 38500

--Source : Annual Reports of the Mill

Graph 5.4 shows Total production of yarn over ten years period from 2002

– 03 to 2011 – 2012 in Loknayak Jayprakash Narayan Shetkari Sahakari

Soot Girni Ltd. In kgs

0

5000

10000

15000

20000

25000

30000

35000

40000

2002 – 03

2003 – 04

2004 – 05

2005 – 06

2006 -07

2007 – 08

2008 – 09

2009 –

2010

2010 -2011

2011 -12

Graph showing Total Production/day in kgs from 2002 -03 to

2011-2012

Pro

du

ctio

n

Year

142

From 2002 - 03 to 2003 – 04 the mill was processing medium counts like

34S, 35

S and 36

S.So, the production was around 6400 kgs to 9800 kgs per day.

From 2004 – 05 there was change in the spin plans which enable the mill to start

separate processing lines for combed yarn and carded yarn separately. The mill‟s

management policy to adopt coarser and medium counts enabled increased

production in terms of kgs. So, from 2004 – 05 to 2011 – 2012 there is a steady

growth in production of yarns per day. There was increase from 11600 kgs in 2004

– 05 to 38500 kgs in 2011 – 12 showing an increase of more than 300% in the

production of yarn. The mill for its excellence in quality production entered into

export business for combed and carded yarns. The biggest advantage the mill had

was great capacity of ginned cotton around its premises which supplied fresh

cotton to the mill.

Table 5.7 shows Cotton consumption for carded yarns and combed yarns over

ten yrs period 2002 – 03 to 2011 – 12 in Loknayak Jayprakash Narayan

Shetkari Sahakari Soot Girni Ltd. Shahada in kgs

Year Cotton

for

carded

yarn

Cotton

for

combed

yarn

Total

cotton

consumed

Yarn

realization

Waste

percentage

2002 – 03 8000 - 8000 83% 17%

2003 – 04 9500 - 9500 84% 16%

2004 – 05 12250 - 12250 82% 18%

2005 – 06 14500 - 14500 85% 15%

2006 -07 14000 6000 20000 81% 19%

2007 – 08 16350 10900 27250 80% 20%

2008 – 09 17500 17500 35000 80% 20%

2009 – 10 16000 24000 40000 78% 22%

2010 - 11 19000 28500 47500 78% 22%

2011 - 12 14440 33685 48125 78% 22%

Source : Annual Report of the Mill

143

5.6.8 Applications

Apparel industry

Textile industry

Clothes manufacturing industries

5.6.9 Production of process waste

As the production of yarn increased over the ten year period the

consumption of cotton also increased. As this mill concentrated on quality of yarn

there was no comprise on the norms of SITRA on waste percentage or yarn

realization for producing quality yarns. The yarn realization for carded yarns was

maintained at 88% while for combed yarns it was 78%.The distribution of

production of carded and combed was based on demand from the market for

particular counts.

As per the data available from 2004 – 05 when the mill actually went for

active modernization and expansion the distribution of production of combed yarn

and carded yarn was 60:40. When we look into the total production of the mill

from 2002 – 03 to 2011 – 12 the production can be easily bifurcated into 60%

combed yarn and 40% carded yarn. From the above discussion the cotton

consumption can be calculated from the total production of combed and carded

yarns. So on and average the realization on total production is calculated to be

around 80%. So, the mill had 20% of process waste produced over the 10 years

period.

144

Table 5.8 shows Total waste produced with category of wastes per day of

Loknayak Jayprakash Narayan Shetkari Sahakari Soot Girni Ltd. Shahada

in kgs

Year B/R

droppings

Flat

strips

Comber

noil

Fan

wastes

Hard

waste

Total

2002 – 03 360 205 53 105 723

2003 – 04 405 296 - 62 112 875

2004 – 05 550 325 - 76 119 1075

2005 – 06 652 498 - 82 140 1372

2006 -07 900 638 24 74 135 1768

2007 – 08 1222 895 42 72 168 2399

2008 – 09 1575 1145 68 76 210 3074

2009 – 10 1800 1360 86 82 224 3552

2010 - 11 2135 1690 146 69 290 4330

2011 - 12 2160 1860 270 68 310 4668

Source : Annual Report of the Mill

5.7 Priyadarshini Sahakari Soot Girni Limited, Shirpur, Dist: Dhule,

Maharashtra

5.7.1 Company Profile

Incepted in the year 1997, Priyadarshini Sahakari Soot Girni Limited

PSSGL has carved a niche in the competitive yarn manufacturing industry by

manufacturing and supplying quality yarn material. Initially PSSGL was

commissioned in the year 1997-98 with 25200 spindles. They progressively

increased the spindles capacity to 32300 spindles. Moving forward PSSGL today

the total Installed Capacity of Mills is 139632 Spdls with a Production Capacity of

75MT/Day or 2250 MT / Month.

145

5.7.2 Products

Cotton Knitting Yarns , Cotton Ware, Cotton Weaving Yarns, Cotton Yarn

and Knities . Manufacturer and exporter of cotton weaving yarns, cotton knitting

yarns etc.

5.7.3 Fact Sheet

Year of Establishment : 1997

Nature of Business : Manufacturer, Exporter

Legal Status of Firm : Limited Liability/Corporation (Listed Company)

Number of Employees : 3500 People

Turnover : Upto US$ 0.25 Million (or upto Rs. 1 Crore Approx.)

Table 5.9 shows Total installed capacity of spindles over ten years period from

2002 – 03 to 2011 – 2012 in Priyadarshini Sahakari Soot Girni Limited,

Shirpur.

Source : Annual Reports of the Mill

S.no Year Installed capacity

1 2002 – 03 32300

2 2003 – 04 44300

3 2004 – 05 56400

4 2005 – 06 68500

5 2006 -07 80600

6 2007 – 08 92700

7 2008 – 09 104000

8 2009 – 10 116100

9 2010 - 11 124500

10 2011 - 12 139600

146

Graph 5.5 shows Total installed capacity over ten years period from 2002 – 03

to 2011 – 2012 in Priyadarshini Sahakari Soot Girni Limited, Shirpur.

The mill which was started in 1997 had a capacity of 25200 spindles. After

six months one ring frame of 1008 spindles and after another four months 12096

spindles were increased. By 2001 – 02 the mill had the capacity of 32300 spindles.

By the end of 2010 – 11 the spindleage capacity had increased to 139600. So, over

the ten year period the increased installed capacity of the mill is more than 400%.

This is also one of the leading and highly performing co-operative spinning mill in

Northern Maharashtra. This increase in installed capacity was due to

encouragement by the demand for yarn in the domestic and international markets.

0

20000

40000

60000

80000

100000

120000

140000

2002 – 03

2003 – 04

2004 – 05

2005 – 06

2006 -07

2007 – 08

2008 – 09

2009 –

2010

2010 -2011

2011 -2012

Graph showing increased in Installed capacity from 2002 -03 to

2011-2012

Inst

all

ed C

ap

aci

ty

Year

147

Table 5.10 shows Cotton consumption for carded yarns and combed yarns

over ten yrs period 2002 – 03 to 2011 – 12 Priyadarshini Sahakari Soot Girni

Limited, Shirpur in kgs,

Year Cotton

for

carded

yarn

Cotton

for

combed

yarn

Total

cotton

consumed

Yarn

realization

Waste

percentage

2002 – 03 8250 - 8250 84% 16%

2003 – 04 11000 - 11000 85% 15%

2004 – 05 12625 - 12625 84% 16%

2005 – 06 18250 - 18250 85% 15%

2006 -07 14350 6150 20500 82% 18%

2007 – 08 24450 16300 40750 80% 20%

2008 – 09 30000 30000 60000 80% 20%

2009 – 10 28000 42000 70000 79% 21%

2010 - 11 32000 48000 80000 78% 22%

2011 - 12 29440 68685 98125 78% 22%

Source : Annual Report of the Mill

148

Table 5.11 shows Total production of yarn over ten years period from 2002 –

03 to 2011 – 2012 in Priyadarshini Sahakari Soot Girni Limited, Shirpur in

kgs.

S.no Year Total Production/day in kgs

1 2002 – 03 6600

2 2003 – 04 8800

3 2004 – 05 10100

4 2005 – 06 14600

5 2006 -07 16400

6 2007 – 08 32600

7 2008 – 09 48000

8 2009 – 10 56000

9 2010 - 11 64000

10 2011 - 12 78500

Source : Annual Reports of the Mill

Graph 5.6 shows Total production of yarn over ten years period from 2002 –

03 to 2011 – 2012 in Priyadarshini Sahakari Soot Girni Limited, Shirpur in

kgs.

0

20000

40000

60000

80000

2002 – 03

2003 – 04

2004 – 05

2005 – 06

2006 -07

2007 – 08

2008 – 09

2009 – 2010

2010 -2011

2011 -2012

Graph showing Total Production/day in kgs from 2002 -03 to

2011- 12

Pro

du

ctio

n

Year

149

In the initial years from 1997 -98 to 2005 – 06 the mill was processing only

carded medium count yarns for the local markets so, the production was ranging

from 6600 per day to 16400 kgs per day. After 2005 – 06 the mill management

adopted different types of spin plans and started combed yarns along with carded

yarns depending on the demand from the yarn market. This change in policy for

producing combed coarser yarns enabled the mill to increase its production per day

to 32600 kgs. From 2006 -07 to 2011– 12 there is constant rise in production of

yarn per day. In 2011 – 12 the production per day was 78500 kgs., which is more

than 200% from 2006 – 07 production.

5.7.4 Production of process waste

As the production of yarn increased over the ten year period the

consumption of cotton also increased. As this mill concentrated on quality of yarn

there was no comprise on the norms of SITRA on waste percentage or yarn

realization for producing quality yarns. The yarn realization for carded yarns was

maintained at 88% while for combed yarns it was 78%.The distribution of

production of carded and combed was based on demand from the market for

particular counts. As per the data available from 2004 – 05 when the mill actually

went for active modernization and expansion the distribution of production of

combed yarn and carded yarn was 60:40. When we look into the total production

of the mill from 2002 – 03 to 2011 – 12the production can be easily bifurcated into

60% combed yarn and 40% carded yarn. From the above discussion the cotton

consumption can be calculated from the total production of combed and carded

yarns. So on and average the realization on total production is calculated to be

around 80%. So, the mill had 20% of process waste produced over the 10 years

period.

150

Table 5.12 shows Total waste produced with category of wastes per day of

Priyadarshini Sahakari Soot Girni Limited, Shirpur in kgs.

Year B/R

droppings

Flat

strips

Comber

noil

Fan

wastes

Hard

waste

Total

2001-02 -

2002 – 03 370 209 - 56 110 745

2003 – 04 495 329 - 66 125 1015

2004 – 05 568 419 - 78 145 1210

2005 – 06 820 695 86 190 1791

2006 -07 920 815 26 79 210 2050

2007 – 08 1835 1426 98 192 314 3865

2008 – 09 2700 2345 410 195 425 6075

2009 – 10 3150 2985 690 220 530 7575

2010 - 11 3600 3225 825 310 675 8635

2011 - 12 4416 3826 960 435 760 10397

Source : Annual Report of the Mill

5.8 J.T. Mahajan Co-operative Spinning Mills Yawal

5.8.1 Company Profile

This mill was started in the year 1993, J.T. Mahajan Co-operative Spinning

Mills Yawal started with 12500 spindles in 1993 and increased the spindleage to

25000 by the year 2000. This mill concentrated on cotton yarns of 34s and 36s for

supplying to local markets like Ichalkarnji, Bhiwandi, Malegaon and Burhanpur

(M.P.) From 2002 – 03 to 2011 – 12 the average production of yarn per day was 3

to 3.5 MT.

The company was started by Shri. J.T. Mahajan, well known political

personality who held ministerial positions in government of Maharashtra. This

mill did not take up modernization due to financial problems and during the

research study period of 2001 -02 to 2010 – 11 the mill was working under

conventional systems of machineries. The machineries were completely supplied

by LMW Coimbatore.

151

The waste collection methods in this mill were conventional and automatic

in nature. By 2010 – 11 the mill had 25000 spindles capacity with 3 to 3.5 MT per

day.

Table 5.13 shows Total installed capacity of spindles over ten years period

from 2002 – 03 to 2011 – 2012 in J.T. Mahajan Co-operative Spinning Mills

Yawal

S.no Year Installed capacity

1 2002 – 03 25000

2 2003 – 04 25000

3 2004 – 05 25000

4 2005 – 06 25000

5 2006 -07 25000

6 2007 – 08 25000

7 2008 – 09 25000

8 2009 – 10 25000

9 2010 – 11 25000

10 2011 - 12 25000

Source: Annual Reports of the Mill

This mill was started in the year 1993, J.T. Mahajan Co-operative Spinning

Mills Yawal started with 12500 spindles in 1993 and increased the spindleage to

25000 by the year 2000. The mill installed capacity of spindles was constant up to

2011 -12. There was no attempt to increase the spindleage capacity because the

management found difficult to manage and work full capacity of 25000 spindles

and get full production capacity.

152

Table 5.14 shows Total production of yarn over ten years period from 2002 –

03 to 2011 – 2012 in J.T. Mahajan Co-operative Spinning Mills Yawal

S.no Year Total Production/day in kgs

1 2002 – 03 2600

2 2003 – 04 2400

3 2004 – 05 2800

4 2005 – 06 2900

5 2006 -07 3100

6 2007 – 08 3300

7 2008 – 09 3600

8 2009 – 10 3000

9 2010 - 11 2600

10 2011 - 12 2400

Source : Annual Reports of the Mill

Graph 5.7 shows Total production of yarn over ten years period from 2002 –

03 to 2011 – 2012 in J.T. Mahajan Co-operative Spinning Mills Yawal in kgs

0

500

1000

1500

2000

2500

3000

3500

4000

2002 – 03

2003 – 04

2004 – 05

2005 – 06

2006 -07

2007 – 08

2008 – 09

2009 –

2010

2010 -2011

2011 -2012

Graph showingTotal production of yarn over ten years

period from 2002– 03 to 2011 – 2012

Pro

du

ctio

n

153

Over the ten years period from 2002 – 03 to 2011 – 12 the production of

the mill has been fluctuating from 2200 kgs per day to 3600 kgs of peak production

in 2007 – 08 and again falling down to 2400 kgs per day in 2011 – 12 This low

profile production is due to the management policy of producing single count of

medium range for supplying to local market. The other factors which contributed

low production were non-availability of raw material, labor and surplus capital for

purchase of raw material.

5.8.2 Production of process waste

As this mill did not undergo any modernization programs over the ten year

period the waste collected was very conventional in nature with labors employed in

various departments to collect the wastes from the machines. The yarn realization

in this mill was 80% to 82% and the process waste produced was 18% to 20% on

the total consumption of cotton.

Table 5.15 shows Total waste produced with category of wastes per day of J.T.

Mahajan Co-operative Spinning Mills Yawal in kgs

Year B/R

droppings

Flat

strips

Roving

waste

Fan

wastes

Hard

waste

Total

2002 – 03 140 120 32 18 26 289

2003 – 04 120 95 30 16 28 391

2004 – 05 190 115 35 19 32 391

2005 – 06 175 180 42 22 42 461

2006 -07 195 162 40 26 48 471

2007 – 08 220 182 46 30 62 54

2008 – 09 226 196 48 42 80 592

2009 – 10 195 165 39 38 76 513

2010 - 11 160 147 38 29 64 438

2011 - 12 180 153 37 32 62 464

Source : Annual Reports of the Mill

154

5.9 Deendayal sahakari soot Girni Ltd,Pimpalner, Dist:

Nandurbar

5.9.1 Company Profile

This mill was started in the year 2004 by Govindrao Sadashiv Choudhari, who

formed a Adivasi and Tribal members co-operative society and built a co-operative

spinning mill by the name Deendayal sahakari soot Girni Ltd.

5.9.2 Growth of capacity installation of spindles from 2002-03 to

2011-2012

Table 5.16 shows Total production of yarn over ten years period

from 2002 – 03 to 2011 – 2012 in Deendayal sahakari soot Girni

Ltd, Pimpalner

S.no Year Installed capacity

1 2002 – 03 -

2 2003 – 04 -

3 2004 – 05 -

4 2005 – 06 12500

5 2006 -07 12500

6 2007 – 08 12500

7 2008 – 09 12500

8 2009 –10 12500

9 2010 - 11 12500

10 2011 - 12 12500

Source : Annual Reports of the Mill

155

Table 5.17 shows Total production of yarn over ten years period

from 2002 – 03 to 2011 – 2012 in in Deendayal sahakari soot Girni

Ltd,Pimpalner in kgs

S.no Year Total Production/day in kgs

1 2002 – 03 -

2 2003 – 04 -

3 2004 – 05 1200

4 2005 – 06 1000

5 2006 -07 1100

6 2007 – 08 1300

7 2008 – 09 -

8 2009 –10 -

9 2010 - 11 -

10 2011 - 12 -

Source : Annual Reports of the Mill

Deendayal sahakari soot Girni Ltd,Pimpalner Started its production only in

2004 – 05. After a period of four years the mill found difficulty in continuing the

process due to various reasons such as feasibility, funds and raw material suppliers.

Over these four years the mill worked with 12500 spindles to produce 1000 kgs to

1300 kgs of medium count yarn namely 35S.

5.9.3 Production of process waste

As this mill did not undergo any modernization programs over the ten year

period the waste collected was very conventional in nature with labors employed in

various departments to collect the wastes from the machines. The yarn realization

in this mill was 80% to 82% and the process waste produced was 18% to 20% on

the total consumption of cotton.

156

Table 5.18 shows Total waste produced with category of wastes per

day of Deendayal sahakari soot Girni Ltd,Pimpalner in kgs.

Year B/R

droppings

Flat

strips

Roving

waste

Fan

wastes

Hard

waste

Total

2001-02 - - - - - -

2002 – 03 - - - - - -

2003 – 04 - - - - - -

2004 – 05 90 76 22 15 26 199

2005 – 06 86 62 20 12 24 204

2006 -07 90 72 20 12 28 222

2007 – 08 120 80 26 18 32 276

2008 – 09 - - - - - -

2009 – 10 - - - - - -

2010 - 11 - - - - - -

2011 - 12

Source : Annual Reports of the Mill

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