charleston county school of the arts theater building project … · 2020-01-10 · 6 7 roof...

6 ROOF MATERIALS This new-construction project’s 10,000-square-foot barrel roof system features ½-inch-thick SECUROCK gypsum- fiber roof board, 1 ½-inch Carlisle polyiso insulation, 2-inch Carlisle polyiso insulation and a Carlisle Sure-Flex fully adhered PVC membrane in gray. ROOF REPORT Known as the crown jewel of the school, the theater building’s 80-foot-high barrel roof presented a number of unique challenges, including safety and stocking. M.B. Kahn Construction and Peach State Roofing set up a harness system for each of the roofing workers to ensure they could safely work across the tight radius of the roof. Because of the barrel- roof design, there was no flat area to stock material on the roof. As a result, workers had to manually move materials from a lower flat roof section to the higher barrel section. From a design perspective, there were unique challenges present, as well. The primary challenge was to design a roof system that achieved the required 120 psf wind-uplift rating. To meet this requirement, architects specified the Sure-Flex PVC membrane fully adhered to SECUROCK gypsum-fiber roof board. The SECUROCK gypsum-fiber roof board was also used to increase the overall durability of the roof system. From design to installation, all parties worked together with creativity and ingenuity to construct this unique roof system to serve as a focal point on campus for years to come. CASE STUDY TEAM ARCHITECT: Thomas & Denzinger Architects Charleston, SC www.thomasanddenzinger.com ROOF CONSULTANT: ADC Engineering Inc., Hanahan, SC www.adcengineering.com ROOFING CONTRACTOR: * Peach State Roofing Inc., Rock Hill, SC www.peachstateinc.com ROOFING DISTRIBUTOR: ** N.B. Handy Co., West Columbia, SC www.nbhandy.com GENERAL CONTRACTOR: M.B. Kahn Construction Co. Inc. Columbia, SC, www.mbkahn.com ROOF-BOARD MANUFACTURER: USG, Chicago, IL, www.usg.com INSULATION AND MEMBRANE MANUFACTURER: Carlisle SynTec Carlisle, PA, www.carlisle-syntec.com Reprinted with permission from: Carolinas Roofing July/August 2010 * Indicates CRSMCA contractor members ** Indicates CRSMCA associate members

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6 7

ROOF MATERIALS

Thisnew-constructionproject’s10,000-square-footbarrelroofsystemfeatures½-inch-thickSecurockgypsum-fiberroofboard,1½-inchCarlislepolyisoinsulation,2-inchCarlislepolyisoinsulationandaCarlisleSure-FlexfullyadheredPVCmembraneingray.

ROOF REPORT

Knownasthecrownjeweloftheschool,thetheaterbuilding’s80-foot-highbarrelroofpresentedanumberofuniquechallenges,includingsafetyandstocking.M.B.KahnConstructionandPeachStateRoofingsetupaharnesssystemforeachoftheroofingworkerstoensuretheycouldsafelyworkacrossthetightradiusoftheroof.Becauseofthebarrel-

roofdesign,therewasnoflatareatostockmaterialontheroof.Asaresult,workershadtomanuallymovematerialsfromalowerflatroofsectiontothehigherbarrelsection. Fromadesignperspective,therewereuniquechallengespresent,aswell.Theprimarychallengewastodesignaroofsystemthatachievedtherequired120psfwind-upliftrating.Tomeetthisrequirement,architectsspecifiedtheSure-FlexPVCmembranefullyadheredtoSecurockgypsum-fiberroofboard.TheSecurockgypsum-fiberroofboardwasalsousedtoincreasetheoveralldurabilityoftheroofsystem. Fromdesigntoinstallation,allpartiesworkedtogetherwithcreativityandingenuitytoconstructthisuniqueroofsystemtoserveasafocalpointoncampusforyearstocome.

CASE STUDY

TEAMARCHITECT: Thomas&DenzingerArchitectsCharleston,SCwww.thomasanddenzinger.comROOF CONSULTANT: ADCEngineeringInc.,Hanahan,SCwww.adcengineering.comROOFING CONTRACTOR: *PeachStateRoofingInc.,RockHill,SCwww.peachstateinc.comROOFING DISTRIBUTOR: **N.B.HandyCo.,WestColumbia,SCwww.nbhandy.comGENERAL CONTRACTOR: M.B.KahnConstructionCo.Inc.Columbia,SC,www.mbkahn.comROOF-BOARD MANUFACTURER: USG,Chicago,IL,www.usg.comINSULATION AND MEMBRANE MANUFACTURER: CarlisleSynTecCarlisle,PA,www.carlisle-syntec.com

Reprinted with permission from: CarolinasRoofing July/August 2010*IndicatesCRSMCAcontractormembers**IndicatesCRSMCAassociatemembers

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