CHE 522 SAFETY IN THE PROCESS INDUSTRY 2 LECTURE UNITS

Course Description: Covers all the aspects of safety in relation to the industrial field including government regulations and audit and inspection standards that will familiarize the students on the various aspects of safety in the industrial arena. Course Objectives: After completing this course, the student must be able to familiarize themselves with all the aspects of safety as related to the industrial sector. This course also aims to provide the students knowledge on Hazards Analysis and Critical Control Points (HACCP) and cGMP. General Course Outline

1. History of Safety 2. Standards, Codes and other Safety Documents 3. Government Regulations 4. Occupational Safety and Health Standards 5. Hazard Analysis

a. Preliminary Hazard Analysis b. Detailed Hazard Analysis 1. Failure Mode and Effects Analysis (FMEA) 2. Hazard and Operability Review (HAZOP) 3. Human Error Analysis (HEA) 4. Technic of Operations Review (TOR) 5. Fault Tree Analysis (FTA) 6. Risk Analysis

6. Roles and Professional Certifications for Safety and Health Professionals 7. Industrial Safety

a. Pressure Hazards b. Material Safety Data Sheet c. Building Code, PME Code, Electrical Code, Fire Code d. Best Practices in Industrial Safety

8. Hazard Analysis and Critical Control Points (HACCP) 9. Current Good Manufacturing Practices (cGMP)

a. Food Safety Standards b. Audit and Inspection c. Government Regulations on Manufacturing

10. Accident Investigation and Reporting 11. Preparing for Emergencies and Terrorism

Activity: A resource speaker may be invited to give a talk in selected topics.

Tentative Schedule of Activities ASSIGNED GROUP Date Activity/Topic

Jan. 22 Orientation, Grouping, Assignment of Topics for Oral Reporting Jan. 29 History of Safety, Standard, Codes and other Safety Documents,

Govt Reg., OSHS

Feb. 5 Hazard Analysis Detailed Hazard Analysis 1. Failure Mode and Effects Analysis (FMEA) 2. Hazard and Operability Review (HAZOP) 3. Human Error Analysis (HEA) 4. Technic of Operations Review (TOR) 5. Fault Tree Analysis (FTA) 6. Risk Analysis

CASE STUDY GROUPS 1-6

Feb. 12 Roles and Professional Certifications for Safety and Health Professionals GROUP 1

Feb. 19 Industrial Safety (Resource Speaker) a. Pressure Hazards b. Material Safety Data Sheet c. Building Code, PME Code, Electrical Code, Fire Code d. Best Practices in Industrial Safety

GROUP 2

Feb. 26 Hazard Analysis and Critical Control Points (HACCP) (Resource Speaker)

a. Food Safety Standards b. Audit and Inspection c. Government Regulations on Manufacturing

GROUP 3

Mar. 5 Preliminary Exam Mar. 12 Field Trip Mar. 19 Current Good Manufacturing Practices (cGMP) (Resource

Speaker) GROUP 4

Mar. 26 Accident Investigation and Reporting (Resource Speaker) GROUP 5 Apr. 2 Holy Thursday Apr. 9 Araw ng Kagitingan Apr. 16 Preparing for Emergencies and Terrorism GROUP 6 Apr. 23 Final Exam Course Requirements

Case Studies and Oral Presentation Plant Safety/HAZOP Study (Deadline: April 13, 2015) Major Examinations (2) Attendance to the talk Group Participation

20% 15% 40% 10% 15%

Passing Score: Final Grade 70