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Chemguard Chemguard is Preparing for a Possible Future is Preparing for a Possible Future Without Without C8 C8 - - 2 2 Telomer Telomer Based Surfactants Based Surfactants Dr. Kirtland P. Clark Senior Fellow, Technology Chemguard, LTD Reebok Seminar, July 6-7, 2009

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Page 1: Chemguard is Preparing for a Possible Future Without … is Preparing for a Possible Future Without C8 -2 Telomer Based Surfactants Dr. Kirtland P. Clark Senior Fellow, Technology

ChemguardChemguard is Preparing for a Possible Futureis Preparing for a Possible Future

Without Without C8C8--22 TelomerTelomer Based SurfactantsBased Surfactants

Dr. Kirtland P. Clark

Senior Fellow, Technology

Chemguard, LTD

Reebok Seminar, July 6-7, 2009

Page 2: Chemguard is Preparing for a Possible Future Without … is Preparing for a Possible Future Without C8 -2 Telomer Based Surfactants Dr. Kirtland P. Clark Senior Fellow, Technology

Paper and textile sizing agents having C8-2 Telomer tails provide strong

Oil repellency (fuel shedding) properties.

Similarly, Fluorosurfactants having C8-2 Telomer tails impart fuel

shedding properties to foam extinguishing products, thereby

lowering fuel pickup to the foam.

Will Removing All C8-2 Telomer Based Surfactants FromFoam Agents Have Negative Consequences? Maybe!

FluoroProteins get this property from FS-220B (95% C8-2 telomer)

July 7, 2009

Page 3: Chemguard is Preparing for a Possible Future Without … is Preparing for a Possible Future Without C8 -2 Telomer Based Surfactants Dr. Kirtland P. Clark Senior Fellow, Technology

Will Removing All C8-2 Telomer Based Surfactants FromFoam Agents Have Negative Consequences?

Small quantities of C8-2 Telomer based surfactants:

• Improve flame resistance of bubbles.

• Improve low energy bubble formation (ie. Sprinklers).

• Improve hot solvent resistance of bubbles.

• Increase bubble wall thickness.

• Increase drain time.

• Reduce fuel pickup.

We should assume that there will be consequences!…And be proactive to them!

July 7, 2009

Page 4: Chemguard is Preparing for a Possible Future Without … is Preparing for a Possible Future Without C8 -2 Telomer Based Surfactants Dr. Kirtland P. Clark Senior Fellow, Technology

S-103A FS-818-6 S-106A FS-157* FS-100-6 FS-183*

FS-100

Forafac 1157N

C6-2 C8-2 or +

~65% ~35%

~74% ~26%

~99%

0% 100%

~1%

FS-220B~95%~5%

* Chemguard products competitive to Forafac 1157 and 1183.

Convert to All C6-2 by 12/2010

Color Scheme: Black = anionic, green = cationic,red = amphoteric, blue = nonionic

Many Fluorosurfactants are Already Available as C6-2 Telomers

~90%~10%FS-221

But Important C8-2 Telomer Based Products Remain

FS-818-11

July 7, 2009

Page 5: Chemguard is Preparing for a Possible Future Without … is Preparing for a Possible Future Without C8 -2 Telomer Based Surfactants Dr. Kirtland P. Clark Senior Fellow, Technology

Innovative C6-2 Telomer Based Polymeric SurfactantsReplace C8-2 Telomer Based Fluorosurfactants

ü Chemguard has invented a series of High Molecular Weight Fluoro-polymer Surfactants (HMWF) for use in AFFF and AR-AFFF agents.

ü These HMWF Surfactants improve foam expansion, drain time, andburnback resistance similar to C8-2 Telomer based FS-220B.

ü The two being introduced, reduce surface tension to below 15.0 dynes/cm

in warm water at 0.10% actives.

ü Chemguard FS-226 (37% actives, 8.6%F) is formulated into AFFF or AR-

AFFF concentrates as a replacement for C8-2 telomer based products.

ü Chemguard FS-326 (30% actives, 7.5%F) is formulated into AR-AFFF

concentrates as a replacement for C8-2 telomer based products andDX-5011 or 5022.

ü Since Chemguard FS-326 is both a surfactant and polar stabilizer, less

standard fluorosurfactant is needed to obtain low surface tension inAR-AFFF concentrates.

July 7, 2009

Page 6: Chemguard is Preparing for a Possible Future Without … is Preparing for a Possible Future Without C8 -2 Telomer Based Surfactants Dr. Kirtland P. Clark Senior Fellow, Technology

Chemguard FS-226 CMC PlotIn Deionized Water

July 7, 2009

Concentration based on FS-226 actives with Kruss K-100 Tensiometer.

Calc. CMC ~ 80 mg/l

Page 7: Chemguard is Preparing for a Possible Future Without … is Preparing for a Possible Future Without C8 -2 Telomer Based Surfactants Dr. Kirtland P. Clark Senior Fellow, Technology

Chemguard FS-326 CMC PlotIn Deionized Water

July 7, 2009

Concentration based on FS-326 actives with Kruss K-100 Tensiometer.

Calc. CMC ~ 120 mg/l

Page 8: Chemguard is Preparing for a Possible Future Without … is Preparing for a Possible Future Without C8 -2 Telomer Based Surfactants Dr. Kirtland P. Clark Senior Fellow, Technology

Fluorochemicals for Fire Extinguishing FoamsFluorochemicals for Fire Extinguishing FoamsFluorochemicals for Fire Extinguishing Foams

MonomericMonomericMonomeric C6-2 Tel.

Polymeric

C6C6--2 Tel. 2 Tel.

PolymericPolymeric

FS-226FSFS--226226 FS-326FSFS--326326115711571157

Polar Film FormerPolar Film FormerPolar Film Former

1157N1157N1157N

SurfactantSurfactantSurfactant

FoamerFoamerFoamer

Burnback AdditiveBurnbackBurnback AdditiveAdditive

July 7, 2009

Page 9: Chemguard is Preparing for a Possible Future Without … is Preparing for a Possible Future Without C8 -2 Telomer Based Surfactants Dr. Kirtland P. Clark Senior Fellow, Technology

How would Chemguard FS-226/326 be incorporatedinto formulations? Like FS-220B!

Possible Fluorosurfactant Concentrates: 226/326 %

Chemguard S-103A/S-106A at 50% (F-102R Type) 50 0

Chemguard S-103A/S-106A at 70% (F-410A Type) 30 0

Chemguard FS-157 at 50% 50 0

Chemguard FS-157 at 70% 30 0

Chemguard FS-157 at 45% 0 55

Chemguard S-103A/FS-818-6 (40/60) at 50% 50 0

Chemguard S-103A/FS-818-6 (40/60) at 70% 30 0

July 7, 2009

Page 10: Chemguard is Preparing for a Possible Future Without … is Preparing for a Possible Future Without C8 -2 Telomer Based Surfactants Dr. Kirtland P. Clark Senior Fellow, Technology

Mixing Chemguard S-103A/ S-106A (70%) & FS-226 (30%)

Gives a Strong F-410A Type Surfactant Concentrate

Similar to Chemguard F-102R

14.5

15

15.5

16

16.5

17

0 10 20 30 40 50 60Time, Seconds

Surf

ace T

ensi

on

0.05% 70/30 mix RT, 16.1 ST

0.10% 70/30 mix RT, 15.9 ST

0.05% 70/30 mix HTD, 15.0 ST

0.10% 70/30 mix HTD, 15.0 ST

Percent Actives in Tap Water, RT = Room Temperature, HTD = heated

Surface tensions run on Kruss K-100 Tensiometer (dynes/cm)

July 7, 2009

Page 11: Chemguard is Preparing for a Possible Future Without … is Preparing for a Possible Future Without C8 -2 Telomer Based Surfactants Dr. Kirtland P. Clark Senior Fellow, Technology

Mixing Chemguard S-103A/ S-106A (50%) and FS-226 (50%)

Gives a Strong F-102R Type Surfactant Concentrate

Similar to Chemguard F-410A

14.5

15

15.5

16

16.5

17

0 10 20 30 40 50 60Time, Seconds

Surf

ace T

ensi

on

0.05% 50/50 mix RT, 16.1 ST

0.10% 50/50 mix RT, 16.0 ST

0.05% 50/50 mix HTD, 15.3 ST

0.10% 50/50 mix HTD, 15.1 ST

Percent Actives in Tap Water, RT = Room Temperature, HTD = heated

Surface tensions run on Kruss K-100 Tensiometer (dynes/cm)

July 7, 2009

Page 12: Chemguard is Preparing for a Possible Future Without … is Preparing for a Possible Future Without C8 -2 Telomer Based Surfactants Dr. Kirtland P. Clark Senior Fellow, Technology

Mixing Chemguard S-103A/FS-818-6 (70%) & FS-226 (30%)

Gives a Strong Surfactant Concentrate

14.5

15

15.5

16

16.5

17

17.5

0 10 20 30 40 50 60Time, Seconds

Surf

ace

Te

nsi

on

0.05% 70/30 mix RT, 16.4 ST

0.10% 70/30 mix RT, 16.2 ST

0.05% 70/30 mix HTD, 15.1 ST

0.10% 70/30 mix HTD, 14.9 ST

Percent Actives in Tap Water, RT = Room Temperature, HTD = heated

Surface tensions run on Kruss K-100 Tensiometer (dynes/cm)

July 7, 2009

Page 13: Chemguard is Preparing for a Possible Future Without … is Preparing for a Possible Future Without C8 -2 Telomer Based Surfactants Dr. Kirtland P. Clark Senior Fellow, Technology

Mixing Chemguard S-103A/FS-818-6 (50%) & FS-226 (50%)

Gives a Strong Surfactant Concentrate

14.5

15

15.5

16

16.5

17

17.5

0 10 20 30 40 50 60Time, Seconds

Surf

ace

Te

nsi

on

0.05% 50/50 mix RT, 17.1 ST

0.10% 50/50 mix RT, 16.5 ST

0.05% 50/50 mix HTD, 15.3 ST

0.10% 50/50 mix HTD, 14.7 ST

Percent Actives in Tap Water, RT = Room Temperature, HTD = heated

Surface tensions run on Kruss K-100 Tensiometer (dynes/cm)

July 7, 2009

Page 14: Chemguard is Preparing for a Possible Future Without … is Preparing for a Possible Future Without C8 -2 Telomer Based Surfactants Dr. Kirtland P. Clark Senior Fellow, Technology

Mixing Chemguard FS-157 (70%) and FS-226 (30%)

Gives an Even Stronger Surfactant Concentrate

14

14.5

15

15.5

16

16.5

0 10 20 30 40 50 60Time, Seconds

Surf

ace T

ensi

on

0.05% 70/30 mix RT, 15.1 ST

0.10% 70/30 mix RT, 15.1 ST

0.05% 70/30 mix HTD, 14.2 ST

0.10% 70/30 mix HTD, 14.1 ST

Percent Actives in Tap Water, RT = Room Temperature, HTD = heated

Surface tensions run on Kruss K-100 Tensiometer (dynes/cm)

July 7, 2009

Page 15: Chemguard is Preparing for a Possible Future Without … is Preparing for a Possible Future Without C8 -2 Telomer Based Surfactants Dr. Kirtland P. Clark Senior Fellow, Technology

Mixing Chemguard FS-157 (50%) and FS-226 (50%)

Gives a Strong Surfactant Concentrate

14

14.5

15

15.5

16

16.5

0 10 20 30 40 50 60Time, Seconds

Surf

ace

Te

nsi

on

0.05% 50/50 mix RT, 15.9 ST

0.10% 50/50 mix RT, 15.5 ST

0.05% 50/50 mix HTD, 14.7 ST

0.10% 50/50 mix HTD, 14.3 ST

Percent Actives in Tap Water, RT = Room Temperature, HTD = heated

Surface tensions run on Kruss K-100 Tensiometer (dynes/cm)

July 7, 2009

Page 16: Chemguard is Preparing for a Possible Future Without … is Preparing for a Possible Future Without C8 -2 Telomer Based Surfactants Dr. Kirtland P. Clark Senior Fellow, Technology

0

2

4

6

8

10

12

14

16

18

2 gpm Nozzle Lab Scale Surface

Tension

100% FS-226

F-102R Type

F-410A Type

50% S-103A/818-6

70% S-103A/818-6

50% FS-157

70% FS-157

Expan. Drain, Min Expan. Drain, Min

Foam Properties of Chemguard FS-226 Mixtures at 0.50%FIn a Low Hydrocarbon Type 3% AFFF Concentrate

Diluted all samples to 3% in tap water. Surface Tension asDynes/cm on a Kruss K-100 Tensiometer.

17.1 15.8

July 7, 2009

16.116.8

Page 17: Chemguard is Preparing for a Possible Future Without … is Preparing for a Possible Future Without C8 -2 Telomer Based Surfactants Dr. Kirtland P. Clark Senior Fellow, Technology

3% AFFF Agent Made From Chemguard FS-157/FS-226 Mixtures

UL 162 Heptane Fire Tests (No FS-220B or C8/+)

Concentrate % FFS-157

% F FS-226

%F in 3%

Conc.

Exting.TimeMin.

Time to20% BB

Min.

Expansion/Drainin Fire Test

No FS-226 0.49 0 0.49 1’36 6’21 8.5/4’10

45% FS-226 0.33 0.21 0.54 1’35 8’30 8.8/4’21

62% FS-226 0.22 0.27 0.49 1’38 10’08 9.3/4’08

July 7, 2009

All products made with the same low hydrocarbon package.

Page 18: Chemguard is Preparing for a Possible Future Without … is Preparing for a Possible Future Without C8 -2 Telomer Based Surfactants Dr. Kirtland P. Clark Senior Fellow, Technology

Chemguard FS-326: A Powerful AR-AFFF Additive

And for the First Time: An Exceptional Surfactant

14

19

24

29

34

39

44

49

0 10 20 30 40 50 60Time, Seconds

Surf

ace T

ensi

on

0.05% Dynax 5022 40.0 dynes/cm0.10% DX-5022 35.3 dynes/cm0.05% Chem. FP-510325.1 dynes/cm0.10% Chem. FP-510323.8 dynes/cm0.05% Chem. FS-326 15.9 dynes/cm0.10% Chem. FS-326 15.1 dynes/cm

Percent Actives in Tap Water at Room Temperature

Surface tensions run on Kruss K-100 Tensiometer (dynes/cm)

July 7, 2009

Page 19: Chemguard is Preparing for a Possible Future Without … is Preparing for a Possible Future Without C8 -2 Telomer Based Surfactants Dr. Kirtland P. Clark Senior Fellow, Technology

Mixing Chemguard FS-157 (45%) and FS-326 (55%)

Gives Exceptional Surfactant Performance at Low Actives

While Providing a Powerful Polar Solvent Barrier

14

14.5

15

15.5

16

16.5

0 10 20 30 40 50 60Time, Seconds

Surf

ace T

ensi

on

0.05% 157/326 mix RT, 15.6 ST

0.10% 157/326 mix RT, 15.1 ST

0.05% 157/326 mix HTD, 14.4 ST

0.10% 157/326 mix HTD, 14.2 ST

Percent Actives in Tap Water, RT = Room Temperature, HTD = heated

Surface tensions run on Kruss K-100 Tensiometer (dynes/cm)

July 7, 2009

Page 20: Chemguard is Preparing for a Possible Future Without … is Preparing for a Possible Future Without C8 -2 Telomer Based Surfactants Dr. Kirtland P. Clark Senior Fellow, Technology

Mixture 45% FS-157 and 55% FS-326 - CMC PlotIn Deionized Water

July 7, 2009

Concentration based on FS-157/FS-326 actives withKruss K-100 Tensiometer.

CMC ~ 80-200 mg/l

Page 21: Chemguard is Preparing for a Possible Future Without … is Preparing for a Possible Future Without C8 -2 Telomer Based Surfactants Dr. Kirtland P. Clark Senior Fellow, Technology

0

2

4

6

8

10

12

14

16

18

2 gpm Nozzle Lab Scale Surface

Tension

FS-326 0.5%F

45/55 at 0.5%F

FS-326 0.7%F

45/55 at 0.7%F

Expan. Drain, Min Expan. Drain, Min

Chemguard FS-326 and Mixtures With 45% FS-157 at 0.5/0.7%FIn a Low Hydrocarbon Type 3% AFFF Concentrate

(No Polysaccharide Included)

Diluted all samples to 3% in tap water. Surface Tension asDynes/cm on a Kruss K-100 Tensiometer.

17.08 15.59

July 7, 2009

Page 22: Chemguard is Preparing for a Possible Future Without … is Preparing for a Possible Future Without C8 -2 Telomer Based Surfactants Dr. Kirtland P. Clark Senior Fellow, Technology

Fluoropolymer Concentrate 45/55 FS-157/FS-326 at 0.70%F

UL162 Fire Tests Without and With Chemguard FP-5103 (No DX-5011, DX-5022 or C8-2/+ Telomer)

Concentrate % F of45/55 mix

% F FP-

5103

%F in 3%

Conc.

IPATemp

(F)

Exting.TimeMin.

Time to20% BB

Min.

Expansion/Drain

in Fire Test

1.2% Polysac. 0.70 0 0.70 58 2’43 8’50 6.1/NA

1.0% Polysac. 0.70 0.05 0.75 63 2’27 10’55 5.6/10’24

July 7, 2009

IPA Fire test run at 3% in tap water at 4.2 gpm and 104 psi.

Both products made with the same low hydrocarbon package.

Page 23: Chemguard is Preparing for a Possible Future Without … is Preparing for a Possible Future Without C8 -2 Telomer Based Surfactants Dr. Kirtland P. Clark Senior Fellow, Technology

What is the bottom line on Chemguard FS-226/326?

ü Chemguard FS-226/326, when mixed with FS-157, S-103A/FS-818-6, andS-103A/S-106A, enhance their surface tension and foam properties.

ü Chemguard FS-226/326 work best with FS-157 to formulate AFFF and

AR-AFFF agents with premium properties at low fluorine content.

ü Both products have been prepared on a pilot scale (>2,400 lb) and are readyfor sampling to potential customers.

ü PMN preparation for Chemguard FS-226/326 is nearing completion.

ü Two broad based patent applications are nearly completed covering

Chemguard FS-226/326 as surfactants and fire agent additives.

ü A third polymer is being studied for use in Protein Concentrate: Earlyresults look promising.

July 7, 2009