chemical dozing calc
DESCRIPTION
chemical dozing calculations detailed in refinery process streams to control and maintained overhead specsTRANSCRIPT
Chemical RequiredChemical Required Flow Unit
Phimplus20 kg/day
595 kg/month
Petromeen44 kg/day
1318 kg/month
Caustic32 kg/day
963 kg/month
De-muslifer52 kg/day
1558 kg/month
Chemical Dosing CalculatorPhilmplus
Feed RateOverhead TPA
Recommended 3.50 ppm RecommendedOverhead Flow 18000 BPSD TPA Flow
Overhead Flow 120.19 TPA FlowChemical Density 900.00 Kg/m3 Chemical Density
Sol. Density 750.00 Sol. DensityMass Flow of Philplus 0.32 kg/hr Mass Flow of Philplus
7.6 kg/dayVol flow 0.35 Lit/hr Vol flow wt % of solution 10.00 0.1 wt % of solutionSol. Flow 3.51 Lit/hr Sol. Flow
De-mulsifierOverhead
Recomended: 6.00 ppmCrude flow 60000 BPSD
Crude flow 400.64
Sol. Density 900.00Mass Flow of petromeen 2.16 kg/hr
51.9 kg/dayVol flow 2.40 Lit/hrwt % of solution 5.00 0.05Sol. Flow 48.08 Lit/hr
m3/hr
kg/m3
m3/hr
kg/m3
DESIGN Unit & Location GE WPT chemical Function Location CDU Desalter Embreak 2W801 Emulsion Breaker Feed pump suction CDU Desalter outlet ThermoFlo 7019D Antifoulant Desalter outlet CDU Overhead PhilmPlus 5065D Filming Inhibitor Vapour outlet line overhead Top Pump Around Reflux PhilmPlus 5065D Filming Inhibitor Reflux CDU Overhead Petromeen 4H607 Neutralizer Vapour outlet line overhead
Caustic PH Booster CDU Desalter Embreak 2W801 Emulsion Breaker Feed pump suction CDU Desalter outlet ThermoFlo 7019D Antifoulant Desalter outlet CDU Overhead PhilmPlus 5065D Filming Inhibitor Vapour outlet line overhead Top Pump Around Reflux PhilmPlus 5065D Filming Inhibitor Reflux CDU Overhead Petromeen 4H607 Neutralizer Vapour outlet line overhead
Caustic PH Booster
Chemical Dosing CalculatorPhilmplus
60000 BPDTPA
1.00 .102000 BPSD
681.09900.00 Kg/m3
750.000.51 kg/hr12 kg/day0.57 Lit/hr10.00 0.15.68 Lit/hr
m3/hr
kg/m3
Flow Basis, m3/hr Kg/day Kg/60 days 477 68.5 4110 477 68.5 4110 200 17 1020 815 19.5 1170 200 5 to 10 600
Desalter Outlet 57 3420 477 68.5 4110 477 68.5 4110 200 17 1020 815 19.5 1170 200 5 to 10 600
Desalter Outlet 57 3420
Crude Chemical dozage Calculations
Feed 6.00E+04 BPDSalt content 5 PTB
300 lbs/day
136.1 kg/day
MgCl2 conc 35%MgCl2 content 47.64 kg/dayHCL produced 36.6 kg/dayNeutralized by NAOH 80%NAOH required 32.1 kg/dayPetromeen required 44 kg/day
Ammonia CaseAmmonia replacing petromeen 3 kg/day
Crude DeitCompostion %
Salt PTBHCl Prodcuing Salt (PTB)HCL Produced (kg/day)
Comments 6 ppm w/w 6 ppm w/w 3.5 ppm w/w 1ppm w/w Depends on equivalent Chlorides
5ppm 6 ppm w/w 6 ppm w/w 3.5 ppm w/w 1ppm w/w Depends on equivalent Chlorides
5ppm
1 2 3QM 85, Nashpha 15 US 85, Nashpha 15 QM 85% , Nashpha 15%
14 10 124.9 3.5 4.2
85.4 61 73.2