CII – 18th National Energy Conservation Award 2017

Raymond UCO 2016-17

UCO

Way of Raymond UCO

Raymond Group is a front runner in the Indian textiles market. Denim plant of Yavatmal is one of the largest Denim fabric producer in India. Raymond UCO Denim is well recognized in India and created a favorable image in international market.

Raymond Yavatmal has been very keen on energy conservation from the beginning and has adopted all the latest technology available for Energy conservation. Like LED Lights, Lighting with low voltage, street lights with LDR, EFF Motors , VFD used in almost all the application, Replacement/ up gradation of old machines, Renewable Energy & automation was to its highest level in any textile plant .

We believe energy conservation as the way of life and thus for the last three years we have Invested Lacs Rs.905 /- for ENCON & achieved Saving of Lacs Rs.518 /- .

Reduction of CO2 – 20000 MTWith this way we have surpass the PAT Target By Double.

Our aim is to become a role model to all the Denim manufacturing units in terms of Quality, Quantity and Efficient Utilization of ENERGY.

Raymond UCO 2016-17

Plant Details

Location Raymond UCO Situated in Vidharbha ,Yavatmal

Maharashtra.

Maharashtra Industrial Development Corporation (MIDC)

Manufacturing Denim Fabric

Commissioning 1996

of Plant

Capacity Fabric( Denim) – 400 Lac Mtr.

Plot Area of 567311 Sq. Mts.

Plant Industrial Utilization – 117267.96 Sq. Mtr.

Residential - 55731.10 Sq. Mtr.

Green Belt - 364217 Sq. Mtr.

Roads - 30094.94 Sq. Mtr.

Man Power Employed Staff -482 , Workers - 1637

Accolades An ISO 9001:2000 Certified Company. ; SA – 8000 ; GOTS; Oeko tex100; Accredit by NABL, Leave's & GAP Lab; Organic exchange

ISO – 50001 under process with Bureau Veritas.

UCO

Raymond UCO 2016-17

Energy Management Policy

We at Raymond UCO (Denim Division), Yavatmal, involve in the production of High quality Denim Fabric and Yarn are dedicated to Conserve Energy for the self, National and global interest without affecting our product quality.

We strive continuously to –

Reduce specific energy consumption of the plant. Use renewable energy sources wherever possible. Rationalize the consumption of fossil fuels. Implement the innovative techniques to reduce energy consumption. Comply with the Energy Legislation and other regulations. Spread and implement the information of energy conservation techniques in

organization. Educate the people / student on the benefit of energy conservation. Reduce the specific energy consumption of our plant by 2% for next 5 years.

Nitin Shrivastava

Works Director

UCO

Raymond UCO 2016-17

Encon Cell Structure

Plant Head

DGM Engineering

Power

Plant

Mechanical

Engg.

Elect/ Inst

Engg.

Manager Energy

Conservation Civil Engg

ENCON Cell

Small

Groups

Engineering Spinning Weaving Dyeing Processing

UCO

Raymond UCO 2016-17

Standard Practices Adopted For ENCON

• Maintain UNITY power factor.

• Provided all tube lights with LED

• Utilized maximum natural light

• To procure all new equipment with BEE five star ratings

• To procure Energy efficient motors only

• Provided Steam, Air & water shunt off valves to all the machines inputs

• Adopted zero leakage policy for Steam, Air & Water.

• Recovered all hot water & steam condensate to Boiler feed tank tomaintain Feed temperature above 80 deg.

• Separation of cleaning and machine Air as per specific pressurerequirement of machines.

• Close Monitoring and follow-up of Energy Conservation Activities

UCO

Raymond UCO 2016-17

Summery UCO

SEC Consumption Of Plant -Years Toe/ ton2013-14 2.1812014-15 1.8372015-16 1.8052016-17 1.792

Electrical & Thermal Energy Saved by Encon Projects -Years Electrical Energy (Lacs KWH) Thermal Energy (Million Kcal)2013-14 9.6 45002014-15 14.76 162102015-16 22.6 24802016-17 34.6 6072

Investment & Saving Achieved-

Years Investment made (Rs. Lacs) Saving achieved (Rs. Lacs)2013-14 220 1182014-15 151 1042015-16 394 1382016-17 360 276

Total

Energy Conservation Measures Planed -Years Electrical Saving Lacs KWh Thermal Saving Million K Cal

2017-18 11.75 11620Raymond UCO 2016-17

Specific Energy Consumption

SEC UCO

2.1811.837 1.805 1.79

2013 - 14 2014 - 15 2015-16 2016-17

TOE/Ton

4541

3833 33

2012-13 2013-14 2014-15 2015-16 2016-17

Ltr/Mtr

Raymond UCO 2016-17

As per As National and Global SEC in concern there is no Such norms are available.

Our plant is a composite unit with no out sourcing. We have tried to find such plant and our competitor

is M/s, Arvind Mills in India but they have maximum Spinning and Weaving activity is out source.

Which mislead the SEC figure.

As we are DC in BEE PAT cycle program we have target of 5.97 % reduction till 31st March -2019

and we are working on this. We have Over achieved Pat Cycle -1 By 1183 ESCerts.

And with our efforts we are in position to achieve same result in PAT Cycle –II.

We have 2015-16 consumption figure of (Sustainability Report2014-16)

Arvind Mills Denim Division is –

1. Power - 1.15 KWh/Mtr. ( Raymond UCO - 2.1 KWh/mtr)

2. Water - 34.45 Ltr/Mtr. ( Raymond UCO – 33 Ltr /mtr)

2014-15

Project Implemented in Last Three Years UCO

Raymond UCO 2016-17

Title of Energy Saving project implemented

Annual Electrical

Savings achieved

Annual thermal

savings

Total Annual

Savings

(Million Rs)

Investment

Million Rs

Sl

No

Units

(Lac

Kwh)

Million

Rs

Fuel

(MT)

Million

RsMillion Rs Million Rs.

1Compressed Air Network - Segregation of High Pressure & low pressure line Reducing

station.( Saving of Appx.- 300 CFM)0.36 0.22 0 0 0.22 0.80

2 Compressed Air Network -PNLD (Pneumatic No loss Drain) Installation. Appx .100 CFM 1.72 1.03 0 0 1.03 0.80

3 LED tube lights in place of conventional Tube Light. 1.72 1.03 0 0.00 1.03 3.00

4 Variable Frequency Drive for CPP Boiler FD Fan -3 (90 KW). 0 0.00 0 0.00 0.00 0.50

5 Natural Draft Turbo Ventilators - 125 nos.(CDR, Stenter, Opener, Rope Fsg.) 0.043 0.03 0 0.00 0.03 0.63

6 Transparent sheet - 39 nos.(New Ware House, Old W/H, Yarn go down) 0.011 0.01 0 0.00 0.01 0.20

7Replacement of SA and RA fans with motor in gamma weaving SA FAN- (30x3=90) to

(11x4=44) NOS, RA FAN-(18.5x5)to(11x4)Nos.6.50 3.90 0 0.00 3.90 2.50

8 Replacement of RA fans with motor in AIRJET weaving RA FAN-2 NOS.(37*2)to(22*2) 1.11 0.66 0.00 0.66 0.60

9 Power saving at Tower by providing Humidity controller in washer Pump. 0.42 0.25 0 0.00 0.25 0.03

10 Power saving in Boiler by providing VFD in Boiler 2 & 3 Id fan. 0.69 0.41 0 0.00 0.41 0.06

11

Use of removable insulation pad to ensure all time insulation on valves, Flanges, PRV etc.

Total bare heating surface is 40 M2. Saving in coal/day = H*A*Delta T = 12*40*(150-

50)/GCV of coal = 12*40* 100/3900 = 12.30 kgs coal per hr = 12.30*24 = 246 Kgs/day.

0 0.00 88.07 0.04 0.04 1.00

12Indirect Heating in DCR and MCR, We are using this 40 KLD condensate @ 70 degree

Celsius as feed water to Boiler.0 0.00 155.18 0.06 0.06 1.00

13

Use of RO water in boiler as a feed water in place of soft water to reduce blow down

losses from 8% to 2%. Saving in coal/day = (415 Tons of steam per day x 0.06) /(steam to

coal ratio) = (415*.06)/(5.5) = 4.52 Tons coal/day.

0 0.00 1618.16 0.65 0.65 1.50

Reduction in Thermal Energy by 174.15 Kcal/Unit electricity generation at Captive Power

Plant by various measures like optimization in operation of Boiler & Steam Turbine, Use

of low Grade coal only being under bed fired boiler, Reduction in radiation losses, Un

burnt Carbon losses from 4.5 to 3.5 % etc . Aux. consumption

0 0.00 2191.12 1.13 1.13

2.5014 2.20 1.09 0.00 0.00 1.09

Total 14.76 8.62 4052.5 1.873 10.49 15.12

2015-16

Project Implemented in Last Three Years UCO

Raymond UCO 2016-17

Sl.

NoTitle of Energy Saving project implemented

Annual Electrical

Savings achieved

Annual thermal

savings

Total Annual

Savings

(Rs. Millions)

Investment

Million Rs

Units

(Lac Kwh)

Million

Rs

Fuel

(MT)

Million

RsMillion Rs Million Rs.

1Centrifugal compressor installation 2 No.

capacity 4300 CFM each14.11 9.16 0 0 9.16 30.00

2 Waste Heat recovery at HT compressor 0 0.00 600 0.3 0.30 2.50

2 Fogging System in Spg- 1 and Spg- 2 1.55 0.10 0 0 0.10 2.50

3Installation of PNLD to 1 no. Centac

Compressor 0.06 0.04 0 0 0.04 0.05

4 Installation of turbo ventilator -95 nos. 4.1 2.45 0 0 2.45 1.01

5 Installation of transparent sheet.- 25 nos. 0.009 0.01 0 0 0.01 0.05

6Installation of 1300 LED tube light in Place of

FTL2.24 1.34 0 0 1.34 0.78

8LPG saving through optimization of machine

setting0 0.00 19.9 0.09 0.09 0.00

9 Installation of 40 KW solar power plant 0.59 0.35 0 0 0.35 2.50

Total 22.62 13.45 619.9 0.39 13.84 39.39

2016-17

Project Implemented in Last Three Years UCO

Raymond UCO 2016-17

Sl

No

Title of Energy Saving project

implemented

Annual Electrical

Savings achieved

Annual

thermal

savings

Total Annual

Savings

(Million Rs)

Investment

made

Units

(Lac Kwh)

Million

Rs

Fuel

(MT)

Million

RsMillion Rs Million Rs.

1

Back pressure turbine to recover energy

from steam energy at the time of

pressure regulation ( capacity 132 KWH)

3.58 2.15 0 0 2.15 4.00

2ELD light in place of conventional

light ( 12000 no)23.70 14.23 0 0 14.23 6.00

3Installation HT 4300 CFM HT

compressor and stop the small LT comp.6.87 4.13 1500 6 10.13 20.00

4Installation of Bio gas plant for LPG

substitutes in canteen.0 0 17.9 0.88 0.88 2.00

5Installation of turbo ventilator, light

pipe and transparent sheet.0.45 0.27 0 0 0.27 2.00

6

Thermal energy saving through RO

water for boiler feed. Maintenance of

thermal Insulation, Condensate

recovery, coal additive at boiler.

0 0 1500 6.0 6.0 2.00

Total 34.60 20.77 3018 6.88 27.65 36.00

2017-18

Project Planed UCO

Raymond UCO 2016-17

Sr. NoEnergy Efficiency improvement measures(

EEIM)

Invest

ment

Rupees

( M. Rs)

Life

Cycle

Year1

Annual Energy Savings

Saving

Kwh/Year

Saving of

Oil/Gas/Fue

l/Coal MT

1Utilization of spinning & Weaving waste dust as

a fuel to boilers.0 10 Yrs 1253

2EC by Stopping one 22 kW pump for Centrifugal

compressor cooling water0 10 Yrs 85440 0

3EC by stopping one extra compressed air dryer

for Centrifugal compressor0 10 Yrs 160200 0

4EC by providing VFD to condensate extraction

pump of CPP working on level feedback0.065 10 Yrs 16971.84 0

5EC by providing VFD working on furnace

pressure feedback to ID Fan of Sludge Dryer0.07 10 Yrs 44497 0

6

Energy saving in stenter by providing exhaust

blower with VFD working on moisture level

feedback.

0.8 10 Yrs 0 142.4

7EC by WHR from Senging machine for Stenter

air preheating0.2 10 Yrs 0 59.8

8

EC By heating process boiler make up water

directly through WHR compressor rather than

through PHE

0.3 10 Yrs 0 66.8

9EC by Waste heat recovery from centrifugal

compressor for hot water requirements at CPP4.5 10 Yrs 0 1204.7

Back Pressure Turbine

Major Project Implemented

We generate steam at the pressure of 9.5 Kg/Cm sq.

In some application we require 2 kg/Cm sq. Pressure

We were using PRV station to reduce this pressure.

We have installed back pressure turbine in place of

PRV to reduce pressure.

Investment – 40 Lacs

Saving – Kwh – 3.58 Lacs units /year

Payback period is 23 months.

UCO

GHG reduction =300 MT /year

Raymond UCO 2016-17

Utilization of pressure drop to produce electricity-

Waste Heat Recovery At Compressor

Major Project Implemented

By implementing this project we have achieved the saving of coal 1500 MT/year. Investment of Rs.50 Lac with payback of 15 months.

UCO

GHG reduction =3600 MT /year

Before After

Raymond UCO 2016-17

Recovered Hot water to process M/c and Boiler

Major Project Implemented UCO

Compressor

Hot Water Tank

Boiler

M/C M/C

M/C M/C

Air Receiver

Water

Air

To Machines

Process Machines

Feed Water

85 oC

CRP M/C condensed Water

Raymond UCO 2016-17

Major Project Implemented

Advantages -

• Reduction in coal Consumption.

• Reduction in Electrical Power consumption.

• Less start up time of Process machines.

• Improvement in feed water temp. of Boiler.

• Reduction in Green House Gas Emission.

• Reduction in % Blow down in Boiler By using CRP condensewater.

UCORecovered Hot water to process M/c and Boiler

Raymond UCO 2016-17

Centrifugal HT Compressor In Place OF LT Compressor

Major Project Implemented

By implementing this project we have achieved the saving of 6.87 Lac KWh/year. With investment of Rs. 150 Lac pay back of 40 months.

UCO

GHG reduction = 2510 MT /year

Before After

Raymond UCO 2016-17

Major Project Implemented

In House Preparation of Insulation & Removable Insulation

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Raymond UCO 2016-17

Thermal Imaging For Thermal & Electrical Energy Saving

Thermal Imaging

To detect Thermal Insulation Leakages.

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To detect Electrical losses due to heating.

Raymond UCO 2016-17

Involvement of TOP to Bottom

Team Work UCO

Description Project - 1 Project - 2 Project - 3 Project - 4 Project - 5 Project - 6 Project - 7 Project - 8

Source of En-Con IdeaMiddle

ManagementWorker

Middle

Management

Middle

Management

Senior

Management

Middle

ManagementWorker

Lower

management

Name of the Project

Fogging System in Spg.- 1 and Spg.- 2

LPG saving through optimization of singing machine setting

Back pressure turbine to recover energy from steam energy at the time of pressure regulation (Capacity 132 KWH)

ELD light in place of conventional light (12000 no)

Installation HT 4300 CFM HT compressor and stop the small LT comp.

Installation of Bio gas plant for LPG substitutes in canteen.

Installation of turbo ventilator, light pipe and transparent sheet.

Thermal energy saving through RO water to boiler feed , Maintenance of thermal Insulation, Condensate recovery, coal additive at boiler.

Idea Originated in the

Year2014 2014 2015 2016 2015 2015 2016 2016

Whether Idea

ImplementedYes Yes Yes Yes Yes Yes Yes Yes

Details of Members in

the Implementation

Team / Core Group

(Nos, & Designation)

Electrical

Engineer,

Managers

Operator,

Process

Operator

Utility Engineer,

Manager

Electrical

Engineering

team

GM, DGM,

Manager

Engineers &

Managers

Worker,

supervisor

Foreman,

worker

Actual Status Running Running Running

Under

Implementati

on

Running Running Running Running

Raymond UCO 2016-17

Management of Energy Conservation Programs

Monitoring and reporting

Constitution Of Energy Conservation Cell:

A full flesh group of 15 members has been formed which includes one or two member from eachdepartment and headed by Energy Manager. This group known as Energy Conservation Cell (ECC),meets once in every month to review progress on matter of Energy Conservation measuresimplementation and follow-up.

Technical Committee:

Technical committee is formed which comprises of Engineers from all Faculties viz., Mechanical,Electrical, Electronics and Textile, headed by GM Engineering. This committee evaluates suggestionsand recommendations of Energy Conservation Cell for its technical and financial aspects. Than aproposal is prepared and submitted to top management for its approval.

UCO

Finance Availability :

Projects having recommendation of Energy Conservation Cell and are having investment Up to Rs. 5.0Lacs are approved by unit head At Plant Level itself.

Projects having investment more than Rs. 5.0 Lacs are send for approval to corporate office, Thane forCapital Expenditure Budgeting.

Monitoring :

EMS System of 300 meters for readings.

Daily SEC monitoring .

Monthly meeting on Encon Activities. Raymond UCO 2016-17

Initiated the process

ISO 50001 UCO

Raymond UCO 2016-17

Work order released for ISO 50001 training and implementation.

Installation of 500Kg/Day Biogas Plant

Use OF Renewable Energy UCO

Raymond UCO 2016-17

By implementing this project we have achieved the saving of LPG 17900 Kg/year. With investment of Rs. 20 Lac pay back of 28 months.

GHG reduction = 400 MT /year

Use OF Renewable Energy

Installation OF Turbo ventilator , Transparent sheet & Light Pipe

UCO

Installation of transparent sheet,

Light Pipe & Turbo ventilator.

Saving of 45000 units / year.

Investment Rs. 20 Lac

Raymond UCO 2016-17

1St Time in Weaving Textile Mills

Use Of Renewable Energy

Go Green

Solar Power Generation- 55 kw

Use of Day light ( Light Pipe)

UCO

Solar Water Heater Turbo Ventilator

Raymond UCO 2016-17

Use Of Renewable Energy

Utilization of Waste Material As Fuel

Spinning Dust

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Raymond UCO 2016-17

Process Flow –

Waste of Spinning and Weaving – (Cotton Dust)

Pallet making machine -

Conversation of Dust to Pallet –

Process Boiler -

Pallet Making Machine

Pallet

Utilization as fuel in

Thermic Fluid Heater

Our process of spinning and weaving

generate nearly 3.5 MT of micro dust as a

waste. We have convert it into pallet and

directly feed to Thermopac with coal.

Green Supply Chain _ its replications UCO

Raymond UCO 2016-17

Project Implemented -Implemented various Go Green initiatives as a part of Energy management policy.•LED lightings at supplier manufacturing facility.•Distribution of LED Lights to employee.•Distribution of Energy conservation awareness broachers. •Conducted training at school, colleges and vender’s plants.•Tree plantation at premises and surroundings.

Supplier Evaluation-We have purchase strategy to procure only Energy efficient motors & 5 star rated equipments.We also ask our supplier to follow the energy conservation practices for sustainable development.We have did audit of our vender and implemented various project.Recently we have implemented LED lighting project at M/s, Rana Denim Pvt. Ltd. Yavatmal.We have extended our full techno commercial support to implement Encon measure.

Benefits achieved –Increased the people involvement towards Energy conservation. People gets self motivated and come up with different innovative ideas for energy conservation and process improvement. Our vender gets benefited by reduction in manufacturing cost. M/s, Rana Denim Pvt. Ltd. has achieved the saving of – 3 Lac Kwh /Annum thr’h this drive.

Environment projects & Waste Utilization

Recycle ~Reuse UCO

We have installed state of art, zero Liquid Discharge , Activated sludge process based Biological ETP costing to Rs. 40 Crores, to ensure chemical free process treatment & generation of sludge in biological form.

We are the only company in Textile field to have a categorization of sludge in Non Hazardous category by state pollution board.

We have developed the process of using recovered salt from Evaporator for regeneration of softener plant.

We are the only company in textile field, who is doing complete recycling of sludge with help of sludge air dryer.

We have a tie up with local vendors for fly ash to manufacture bricks. We are using fly ash bricks in our constructions on regular basis.

RO plant & CRP plant to recover and reuse the Caustic & water.

MEE – Multiple Effective Evaporative plant Raymond UCO 2016-17

External & Internal Energy Audit

Major Audits UCO

Sr. no.

Area Name of farm Purpose of Audit Year of Audit

1Complete Plant

M/s, AEEE Consultancy services, Akola

BEE Mandatory Energy Audit of complete Plant.

2015-16

2Complete Plant

M/s, AEEE Consultancy services, Akola

To Study the Energy conservation Potential in the plant.

2013-14

3 Spinning Waste recovery system

M/S, Batliboi To find out the efficiency of Old Suction Fan 2012-13

4 Complete Plant M/s, LLoyed Insulation, Delhi Baseline Energy Audit By BEE 2012-13

5Humidification System

M/S, VSL Prayag, CoimbatoreTo find out the Physibility of mist spray system

2011-12

6 Pumping System M/S, Ground force, Nagpur To Find out the Efficiency of OLD Pump 2010-11

7 Complete Plant M/s, Forbes Marshall To find out Thermal Efficiency of plant 2010-11

8Thermal imaging of complete plant

Cholamandalam MS risk Services Ltd, Chennai

To find out abnormal heat losses in the system by infrared imaging.

2008-09

9 Vamatex AWT Libra Agencies, Nagpur To find out the efficiency of all pump of tower. 2007-08

10 Vamatex AWT Encon Engineers ,Mumbai To find out the Efficiency of fan. Replacement of existing Aluminum casting fan with FRP fan

2007-08

11 Complete Plant In House team

To find out the efficiency of all the motors above 7.5 KW and replace it with new high efficiency ( above 92%) motor.

2007-08

12 Compressor System. Shashi Agrawal Associates, Akola To study the pipe line installation and scope of savings.

2006-07

Raymond UCO 2016-17

Carbon Footprint Activity

GHG Emission UCO

We are committed to reduce the CO2 emission for green

environment by taking continuous measures without affecting

our product Quality & Productivity.

Description Mitigation

Year

Scope 1 Emission

CO2e(MT) Grid Power

Scope 2 Emission

CO2e(MT) Thermal

Scope 3 Emission

CO2e(MT) Transport

Total reduction in emission intensity since baseline year study KG CO2/Mtr.

2013-14 28613.52 219741.40 408.41 6.93

2014-15 30186.00 206948.73 451.47 6.39 7.71

2015-16 30590.00 193891.58 403.68 6.05 5.36

2016-17 39468.00 196116.92 406.21 5.98 1.19

Raymond UCO 2016-17

Training program attended by Cell Member

These programs are the part of Employee Motivation and Awareness

Sr.no. Program name & Details Organized byNo Of

ParticipantDuration

Days

1Theory-Cum –Practical Oriented

Training ProgramMEDA at Nagpur

2 2

2Hands-On Practical Training on

Energy EfficiencyMEDA & NPC, Chennai

2 2

3PCRA Seminar At Nagpur PCRA

Nagpur1 1

4

Energy conservation in Textiles Industries

SEE Tech solution Nagpur 1 2

5

Implementation of energy conservation Act-2001

MEDAPUNE 1 1

UCO

Raymond UCO 2016-17

Energy Conservation - Awareness

Social Awareness

• Display of Slogans and Banners at various locations in mills premises for promotion of Energy Conservation amongst the employees

• Formation of small Group Activities and Task Force. Cell at department level to ensure involvement of Workmen in Energy Conservation Activities

• Conduct the workshop on energy Efficient Motors and invited delegates from out side Industries

• Continues motivation to all members through reorganization and reward

UCO

Raymond UCO 2016-17

Energy Conservation - Awareness

Social Awareness UCO

Participate in CII Surat as a faculty

Audit at Nearby Schools Seminar at Engineering College

LED Light Distribution to Workers

Seminar at Engineering College

Raymond UCO 2016-17

Energy Conservation - Awareness

Displays at Various Locations:

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Raymond UCO 2016-17

Social Awareness

Energy Conservation - Awareness

Social Awareness

Program Conducted in Raymond UCO Denim Private Limited

Celebration of Energy conservation week

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Raymond UCO 2016-17

Benchmarking of Energy Consumption Norms

Target & PAT UCO

Benchmarking is not available for Denim Composite mills. We are considering our last year SEC as Benchmark for Next year .Target :- 2 % reduction every year.

TOE/ton SEC Reduction Achieved ( % )

SEC for 2015-2016 1.805

0.831%Target SEC for 2016-17 1.78

Achieved SEC for 2016-17 1.790

As per PAT Cycle - I Target we have to reduce our SEC by 5.6 % till March -2015 with ref. to base line year – 2009-10. We have surpassed the target by reducing SEC 8.2 % .

PAT Cycle - II Target Is Reduction of SEC by 5.9 % till 31st March-2019 with ref. to base line year – 2014-15. Till 31st march-2017 we have reduced our SEC by 2.56 % .

Raymond UCO 2015-16

Water Conservation Projects

Go Green UCO

Requirement of plant 1. Total water requirement for plant – 6200 KLD2. Water from MIDC Source – 2800 KLD3. Water from recycling – 3400 KLD

Sources of Recovered/saved water

1. Caustic recovery plant (CRP)2. Four stage Reverse osmosis ( RO)3. Multiple effect Evaporator 4. Indirect Cooling of equipments5. Sewage treatment plant (STP)6. Rain Water harvesting7. Fogging system at Humidification plant ( AWT)

Raymond UCO 2015-16

Water Conservation Projects

UCO

Cooling Water recovery

Water Recovery at CRP Effluent treatment plant

Savage treatment plant

Caustic Recovery Plant

Raymond UCO 2015-16

Environment projects

Zero Discharge 100 % Biological ETP UCO

Sludge Mineralization

Benefits1) Reduction in COD & Color2) Elimination of Chemical COST3) Saving in Power4) Reduction in Sludge Quantity

Raymond UCO 2015-16

Online stack monitoring

Environment Project UCO

Installation of Online stack monitoring system in Boiler section.

Limit -150 PPM & We are running with 70 to 90 PPM.

Raymond UCO 2015-16

Heart of Auditing UCO

Load Manager 1735

Thermal Imager T10

Air Leak Detector

Temperature GUN

SPM ( Shock Pulse measurement)

LUX meter

Energy Auditing Equipments

Raymond UCO 2016-17

Tree Plantation & GHG Emission

Go Green UCO

Raymond UCO 2015-16

State And National Level Awards

AWARDS UCO

Raymond UCO 2016-17

National Energy Conservation Award by BEE -2016.

State level Energy Conservation Award by MEDA -2009-10,2012-13, 14,15,16.

National Level Award for Energy management by – CII – 2012,14,15,16.

National Level Award for Energy management by – SEEM - 2016.

Asia Subcontinent Region Corporate Energy Management Award –

Washington DC (U.S) -2015..

Vasundhara Award for Environment management By Govt. of Maharashtra -2017

TEXPROCIL Award ( Textiles Export Promotion Council) –By Government of India. 7th

Year in continuation.

Fort and Sullivan’s Green Manufacturing Award -2014.

Golden Peacock Award for Environment managemant-2014,15.

Earth Care Award for Excellence In climate change Mitigation & Adaptation – 2015.

Green Tech Award ( Gold Category) for Environment – 2014-15

Grow care India Occupational Health & Safety Award -2016

State And National Level Awards

AWARDS UCO

Raymond UCO 2015-16

Save Energy

Save Future !

Thank You…!

UCO

Raymond UCO 2015-16