CII – 19th National Energy Conservation Award 2018

Raymond UCO 2017-18

UCO

Presented By –Akshay Admane

(Sr. Manager Elect & Inst)

Energy Manager

Way of Raymond UCO

Raymond Group starter at 1925 and is a front runner in the Indian textiles market. Denim plant of Yavatmal started at 1996 is one of the largest quality Denim fabric producer in India. Plant is located at Yavatmal Maharashtra, having production capacity of 44 million meters per annum.

We have ISO 9001:2015, SA – 8000, GOTS, Oeko tex 100, Accredit by NABL, Leave's & GAP Lab, Organic exchange.

ISO – 50001 with TUV. ( Audit Completed)

We believe energy conservation is the way of life and thus for the last three years we have Invested Lacs Rs.1349 /- for ENCON & achieved Saving of Lacs Rs.641 /- .

With this way we have surpass the PAT Cycle -I Target By Double.Vision-

Our aim is to become a role model to all the Denim manufacturing units in terms of Quality, Quantity and Efficient Utilization of ENERGY.

Raymond UCO 2017-18

SEC & Energy Saving Summery UCO

SEC Consumption Of Plant -Years Toe/ ton2013-14 2.1812014-15 1.8372015-16 1.8052016-17 1.7922017-18 1.770

Electrical & Thermal Energy Saved by Encon Projects -Years Electrical Energy (Lacs KWH) Thermal Energy (Million Kcal)2013-14 9.6 45002014-15 14.76 162102015-16 22.6 24802016-17 34.6 60722017-18 15.38 13651

Investment & Saving Achieved-Years Investment made (Rs. Lacs) Saving achieved (Rs. Lacs)2013-14 220 1182014-15 151 1042015-16 394 1382016-17 360 276

2017-18 595 226

Raymond UCO 2017-18

Specific Energy Consumption

SEC UCO

45 41 38 33 33 27

2012-13 2013-14 2014-15 2015-16 2016-17 2017-18

Ltr/Mtr

2.1811.837 1.805 1.79 1.77

2013 - 14 2014 - 15 2015-16 2016-17 2017-18

TOE/Ton

Raymond UCO 2017-18

Water Consumption

We have 2015-16 consumption figure of Arvind

Mills(Sustainability Report2014-16)

* Arvind Mills Denim Division is – 34.45 Ltr / Mtr.

* Raymond UCO Denim Pvt. Ltd. fresh water

consumption for FY 2017-18 is – 27 Ltr / Mtr.

PAT -2 Cycle Targets

Also we have BEE PAT cycle -II obligations, in which

we have target of 5.9% reduction in our SEC till 31st

March, 2019.

PAT cycle -1 Target was – TOE – 2139.77. We have

achieved 3327.50 ESCerts.

National & Global

Benchmarking UCO

Raymond UCO 2017-18

Raymond UCO Denim Pvt. Ltd. Use to conduct regular Energy Audit by internal and External Auditor. We have implemented almost all the recommendation of External Auditor. We have increased our SEC reduction targets from 1% to 2% with reference to previous year for next five year.

National Benchmarking - As per national benchmarking is concern we have considered –

1. CII Shakti Textile Book–Technology compendium on Energy Saving Opportunities, Textile sector(P.no 27).

2. Presentation of Arvind Mills at CII award – 2017.

Name of the Plant Process Electrical SEC Thermal SCE

National Benchmarking ( Shakti

Foundation)

Spinning 3 – 3.5 Kwh/Kg Not applicable

National Benchmarking ( Shakti

Foundation)

Dyeing 0.04 – 0.15 Kwh / Kg 4 - 9 kg steam / Kg

Arvind Mills( CII Award – 2017) Complete plant 5.63 Kwh /kg 14255 K Cal/Kg

Raymond UCO Denim Pvt. Ltd. Spinning 2.59 Kwh /Kg Not applicable

Raymond UCO Denim Pvt. Ltd. Dyeing 0.15 Kwh /kg 5 Kg steam / Kg

Raymond UCO Denim Pvt. Ltd. Complete Plant 4.19 Kwh /kg 9998.27 K Cal/Kg

Table of comparison

Global Benchmarking- As per global benchmarking is concern, we have not found any

authentic data to consider. It is varying region to region and continent to continent. So we

have not considered this data.

2015-16

Project Implemented in Last Three Years UCO

Sl.

NoTitle of Energy Saving project implemented

Annual Electrical

Savings achieved

Annual thermal

savings

Total Annual

Savings

(Rs. Millions)

Investment

Million Rs

Units

(Lac Kwh)

Million

Rs

Fuel

(MT)

Million

RsMillion Rs Million Rs.

1Centrifugal compressor installation 2 No.

capacity 4300 CFM each14.11 9.16 0 0 9.16 30.00

2 Waste Heat recovery at HT compressor 0 0.00 600 0.3 0.30 2.50

2 Fogging System in Spg- 1 and Spg- 2 1.55 0.10 0 0 0.10 2.50

3Installation of PNLD to 1 no. Centac

Compressor 0.06 0.04 0 0 0.04 0.05

4 Installation of turbo ventilator -95 nos. 4.1 2.45 0 0 2.45 1.01

5 Installation of transparent sheet.- 25 nos. 0.009 0.01 0 0 0.01 0.05

6Installation of 1300 LED tube light in Place of

FTL2.24 1.34 0 0 1.34 0.78

8LPG saving through optimization of machine

setting0 0.00 19.9 0.09 0.09 0.00

9 Installation of 40 KW solar power plant 0.59 0.35 0 0 0.35 2.50

Total 22.62 13.45 619.9 0.39 13.84 39.39

Raymond UCO 2017-18

2016-17

Project Implemented in Last Three Years UCO

Sl

No

Title of Energy Saving project

implemented

Annual Electrical

Savings achieved

Annual

thermal

savings

Total Annual

Savings

(Million Rs)

Investment

made

Units

(Lac Kwh)

Million

Rs

Fuel

(MT)

Million

RsMillion Rs Million Rs.

1

Back pressure turbine to recover energy

from steam energy at the time of pressure

regulation ( capacity 132 KWH)

3.58 2.15 0 0 2.15 4.00

2LED light in place of conventional

light ( 12000 no)23.70 14.23 0 0 14.23 6.00

3Installation HT 4300 CFM HT compressor

and stop the small LT comp.6.87 4.13 1500 6 10.13 20.00

4Installation of Bio gas plant for LPG

substitutes in canteen.0 0 17.9 0.88 0.88 2.00

5Installation of turbo ventilator, light pipe

and transparent sheet.0.45 0.27 0 0 0.27 2.00

6

Thermal energy saving through RO water

for boiler feed. Maintenance of thermal

Insulation, Condensate recovery, coal

additive at boiler.

0 0 1500 6.0 6.0 2.00

Total 34.60 20.77 3018 6.88 27.65 36.00

Raymond UCO 2017-18

2017-18

Project Implemented in Last Three Years UCO

Raymond UCO 2017-18

Sl No Title of Energy Saving project implemented

Annual Electrical Savings achieved

Annual thermal savings

Total Annual Savings

Investment

Lac KWH

Million Rs.Tons of

FuelMillion Rs. Million Rs. Million Rs.

1 Installation of 20 TPH Boiler and stop small boilers 0 0.00 3580 14.32 14.32 30

2Reduction of compressed air pressure at generation from 8.o Kg/Cm Sq to 7.7 Kg/Cm Sq. And Segregation of pressure. 10.74 5.37 0 0 5.37 2.5

390Watt High bay LED lamp in place of 250 Watt HPSV lamp. 65nos

0.344 0.17 0 0 0.17 4.25

4 Air leak detection and arresting 0.52 0.26 0 0 0.26 1.5

5 Converted double tubelight into single tube light ( 500 nos) 0.64 0.32 0 0 0.32 0

6 Installation of 37 KW VFD at ETP on aeration tank. 2.35 1.17 0 0 1.17 0.25

7Installation of 91 no. of turbo ventilator, transparent sheet, light pipe at various locations. 0.20 0.10 0 0 0.10 20

9Biogas generation by mixing sizing chemical in food waste increase generation from 40 Kg/day to 75 kg/day 0.00 0.00 13 1 1 0.5

10 Reduction in CPP Lighting Comsumption @ 100 Kwh/ day 0.33 0.17 0 0 0.17 0.2

11 CPP Compressor power Reduction by AHP Air optimisation 0.099 0.05 0 0 0.05 0

12 CHP optimisation with higher loading 0.07 0.03 0 0 0.03 0

13 Replace 18.5 Kw DM Plant HP pump by 15Kw. 0.10 0.05 0 0 0.05 0.3

15.38 7.69 3593 14.95 22.64 59.50

2018-19

List Of Encon Project Planned UCO

Raymond UCO 2017-18

Sl No Title of Energy Saving project implemented

Expected Electrical Savings

Expected Thermal Savings

Lac KWH Tons of Fuel

1Conversion of push in tying to locking type punmatic

fitting.1.03 NA

2Maintenance of thermal insulation

0.00 150

3 VFD at sludge dryer fan 0.43 NA

4 Interlocking of waste recovery at Blow room 0.20 NA

5Stopping of conveyer belt of winding machine in idle

condition 0.13 NA

6 Stopping of 37 KW oxidation fan motor at dyeing 1.15 NA

7Boiler feed pump up-gradation

0.50 NA

8RO plant up-gradation

0.30 NA

9 Boiler feed pump discharge pressure optimization 0.40 NA

10 VFD installation in PA fan motor 0.45 NA

11 Energy Efficient soft starter for crusher motor 0.11 NA

12 Replacement of 250Watt HPSV with 90 Watt LED 0.007 NA

TOTAL 4.71 150

Utilization of Size Chemical Waste In Biogas

Innovative Project -1 UCO

Raymond UCO 2017-18

Raymond UCO always keep trying to find out new way of energy conservation.We have Biogas plant of 500 KG waste. Innovative Project -1

We were using canteen, Guest house andcolony food waste to feed this plant.After brain storming and research we observed that, we have Sizing machines wherein sizing chemical used which is composition of mainly starch and binding agentwhich has high COD value and 100 % bio degradable. We started mixing this chemical into the feed of biogas and our biogas output increased from 40 Kg/day to 75 kg/day.

Advantages –

1.ETP COD and BOD load reduces.2.Increased in generation of Gas output.3.Approximate saving of 35 Kg/ day LPG gas.4.Reduction in CO2 emission.

Size Chemical

Canteen

Colony

Canteen Kitchen

Dining Hall

Bio gas

Plant

40 Kg /Day75 Kg/Day

Waste Generation and Feeding

Innovative Project -1 UCO

Raymond UCO 2017-18

Light Pipe At Loom Shed

Innovative Project -2 UCO

Raymond UCO 2017-18

Raymond UCO always promote the use of Renewable Energy sources.

In context of that we have installed the Light Pipe at our loom shed which

is 1st in the Textile Weaving application.

Light Diffuser

Light Reflector

Light Collector

Light Pipe At Loom Shed

Innovative Project -2 UCO

Raymond UCO 2017-18

Existing System is equipped with 60 no. of double Tube light fitting.

And 18 no. of Light Pipe.

We did the interlocking of these lights with LDR.

When daylight is available and Lux level reaches to 100. All Tube

lights automatically OFF.

By implementing this project

we have saved = 8500 Unit/year.

Investment Rs. = 30000 / Light Pipe

= 5.4 Lac

Payback is Appx. – 15 years.

With this high payback period our management sanction this project.

It shows the commitment of our TOP MANAGEMENT toward Energy

Conservation.

Segregation Of Compressor Line Network

Innovative Project -3 UCO

Raymond UCO 2017-18

Reduction of generation air pressure from 8 kg/cm2 to 7.5 kg/cm2 and separation of High

pressure compressed Air Network into(7.5 Kg/cm2) and (6.5 Kg/cm2).

Total Saving per year = 10.7 Lac kWh.

Total Saving in Rs per year= Rs 53.7 Lacs

Compressor 7.5 kg Air Receiver

Air ReceiverMachine shop

Machine shop

Compressor 7.5 kg

Compressor 6.5 kg

Installation of 500Kg/Day Biogas Plant

Use OF Renewable Energy UCO

By implementing this project we have achieved the saving of LPG 17900 Kg/year. With investment of Rs. 20 Lac pay back of 28 months.

Raymond UCO 2017-18

Use OF Renewable Energy

Installation OF Light Pipe, Transparent sheet & Turbo ventilator

UCO

Installation of transparent sheet,

Light Pipe & Turbo ventilator.

Saving of 45000 units / year.

Investment Rs. 20 Lac

1St Time in Weaving Textile Mills

Raymond UCO 2017-18

Use Of Renewable Energy

Go Green

Solar Power Generation- 155 Kw

Use of Day light ( Light Pipe)

UCO

Solar Water Heater Turbo Ventilator

Raymond UCO 2017-18

Use Of Renewable Energy

Utilization of Waste Material As Fuel

Spinning Dust

UCO

Pellet Making Machine

Pellet

Utilization as fuel in

Thermic Fluid Heater

Our process of spinning and weaving

generate nearly 3.5 MT of micro dust

as a waste. We have convert it into

pellet and directly feed to Thermopac

with coal.

Raymond UCO 2017-18

Process Flow –

Waste of Spinning and Weaving – (Cotton Dust)

Pallet making machine -

Conversation of Dust to Pallet –

Process Boiler -

Process Flow –

Waste of Spinning and Weaving – (Cotton Dust)

Pallet making machine -

Conversation of Dust to Pallet –

Process Boiler -

Process Flow –

Waste of Spinning and Weaving – (Cotton Dust)

Pallet making machine -

Conversation of Dust to Pallet –

Process Boiler -

Process Flow –

Waste of Spinning and Weaving – (Cotton Dust)

Pallet making machine -

Conversation of Dust to Pallet –

Process Boiler -

Carbon Footprint Activity

GHG Emission UCO

We are committed to reduce the CO2 emission for green

environment by taking continuous measures without affecting our

product Quality & Productivity.

Raymond UCO 2017-18

Description Mitigation

Year

Scope 1 Emission CO2e(MT

) Grid Power

Scope 2 Emission CO2e(MT) Thermal

Scope 3 Emission CO2e(MT

) Transport

Total reduction in emission since

baseline year studyKG CO2/Mtr.

2013-14 28614 219741.4 408.41 6.93

2014-15 30186 206948.7 451.47 6.39 7.71

2015-16 30590 193891.6 403.68 6.05 5.36

2016-17 39468 196116.9 406.21 5.98 1.19

2017-18 46853 198161 510 5.91 1.13

Green Supply Chain _ its replications UCO

PCW Denim garments are deconstructed into scraps and shredded into raw cotton

again. This cotton fiber is then blended with virgin cotton to ensure good tensile strength

and woven into new denim fabric and & processing it with natural Colors like bio-indigo

& vegetables dyes.

This innovative technology not only converts consumer waste into renewable fiber, it

also uses 98 percent less water than virgin cotton products.

Raymond UCO 2017-18

Use Of Post Consumer Cotton Waste (PCW) in denim fabric manufacturing

Shredding Cotton Recovery

Yarn PreparationDenim Fabric

Blending with Virgin Cotton

Final Product

Green Supply Chain _ its replications UCO

Tangible Benefits1. No wet process is involved in the production of PCW cotton fiber.2. Huge Water saving as compared to virgin cotton production.3. No pesticides used in PCW cotton production.4. Saving of agricultural land that would have been otherwise required to produce cotton.

Intangible Benefits

1. Employment generation for unskilled labours.2. Recycling textile waste reduces burden on nature.3. Mostly garment wastes are being land filled, by this project it would be Saved

Reduction in carbon footprintGHG emission for conventionally grown cotton is around 1.81 MT of CO2 equivalent per 1 MT of cotton fiber produced. Thus for 171 MT of PCW cotton total 310 MT of CO2 emission from have been reduced.

Reduction in Water FootprintGlobal average total of water consumed while producing 1000 kg of cotton conventionally is around 2120 m3 for irrigation. Thus for 171 MT of PCW cotton total 363 KL of water footprint will be reduced.

Monetary SavingFor production of 1322381 meters of PCW denim fabric, total 171470 kg of PCW cotton is used. The

average buying cost of cotton per kg is Rs 106.50. Total Rs 1.8 crore has been saved in FY -17-18 against purchase of fresh cotton.

Raymond UCO 2017-18

Green Supply Chain _ its replications UCOApart from these major projects we are regularly doing the following activity-1. We send the note with every enquiry to vender that we will give first preference to

energy efficient product. 2. Distribution of LED Lights to employee. 3. Distribution of Energy conservation awareness broachers at society. 4. Conducted training at school, colleges and vender’s plants. 5. Give technical help to our vendor to find out energy efficient products and services.

We have purchase strategy to procure only Energy efficient motors & 5 star rated equipments. We also ask our supplier to follow the energy conservation practices for sustainable development.

Recently we have implemented LED lighting project at our supplier M/s, Rana Denim Pvt. Ltd. Yavatmal. We have extended our full techno commercial support to implement Encon measure. People get self motivated and come up with different innovative ideas for energy conservation and process improvement. Our vender gets benefited by reduction in manufacturing cost. Achieved overall saving of Rs. 3 Lac Kwh /Annum by this project.

Raymond UCO 2017-18

Involvement of TOP to Bottom

Team Work UCO

Description Project - 1 Project - 2 Project – 3 Project - 4 Project - 5 Project – 6 Project – 7

Source of En-Con

IdeaMiddle Management

Middle

Management

Senior

Management

Middle

ManagementWorker Lower management Worker

Name of the

Project

Back pressure turbine to recover energy from steam energy at the time of pressure regulation (Capacity 132 KWH)

ELD light in place of conventional light (12000 no)

Installation HT 4300 CFM HT compressor and stop the small LT comp.

Installation of Bio gas plant for LPG substitutes in canteen.

Installation of turbo ventilator, light pipe and transparent sheet.

Thermal energy saving through RO water to boiler feed , Maintenance of thermal Insulation, Condensate recovery, coal additive at boiler.

Conversation of double tube light into single tube light

Idea Originated in

the Year2015 2016 2015 2015 2016 2016 2017

Whether Idea

ImplementedYes Yes Yes Yes Yes Yes Yes

Details of

Members in the

Implementation

Team / Core

Group (Nos, &

Designation)

Utility Engineer,

Manager

Electrical

Engineering

team

GM, DGM,

Manager

Engineers &

Managers

Worker,

supervisor Foreman, worker

Worker,

Foreman

Actual Status Running Running Running Running Running Running Running

Raymond UCO 2017-18

Management of Energy Conservation Programs

Monitoring and reporting

Constitution Of Energy Conservation Cell:

A full flesh group of 20 members has been formed which includes one or two member fromeach department and headed by Energy Manager. This group known as EnergyConservation Cell (ECC), meets once in every month to review progress on matter of EnergyConservation measures implementation and follow-up.

Technical Committee:

Technical committee is formed which comprises of Engineers from all Faculties viz.,Mechanical, Electrical, Electronics and Textile, headed by Head Engineering. Thiscommittee evaluates suggestions and recommendations of Energy Conservation Cell for itstechnical and financial aspects. Then a proposal is prepared and submitted to topmanagement for its approval.

UCO

Finance Availability :

Projects having recommendation of Energy Conservation Cell and are having investment Upto Rs. 10.0 Lacs are approved by unit head At Plant Level itself.

Projects having investment more than Rs. 10.0 Lacs are send for approval to corporateoffice, Thane for Capital Expenditure Budgeting.

Raymond UCO 2017-18

Monthly Monitoring And Reporting Format

Monitoring and reporting UCO

Raymond UCO 2017-18

Sr. no.

Section UnitSpecific Energy Consumption

1 Spinning - 1,2,3 Kwh/Kg 2.48

2 Spinning - 4 Kwh/Kg 1.35

3 Spinning - 5 Kwh/Kg 2.59

4 Old Weaving Kwh/mtr 0.82

5 New Weaving Kwh/mtr 0.85

6 Dyeing Kwh/mtr 0.15

7 Process & Finishing Kwh/mtr 0.38 Thermal Energy K Cal /Kg 9998.27

Heart of Energy Monitoring & Auditing UCO

Load Manager 1735

Thermal Imager T10

Air Leak Detector

Temperature GUN

SPM ( Shock Pulse measurement)

LUX meter

Energy Auditing Equipments

Raymond UCO 2017-18

Energy Conservation - Awareness

Social Awareness UCO

Participate in CII Surat as a faculty

Audit at Nearby Schools Seminar at Engineering College

LED Light Distribution to Workers

Seminar at Engineering College

Raymond UCO 2017-18

Energy Conservation - Awareness

Displays at Various Locations:

UCOSocial Awareness

Raymond UCO 2017-18

Energy Conservation - Awareness

Social Awareness

Program Conducted in Raymond UCO Denim Private Limited

Celebration of Energy conservation week

UCO

Raymond UCO 2017-18

Training program attended by Cell Member

These programs are the part of Employee Motivation and Awareness

Sr.no. Program name & Details Organized byNo Of

ParticipantDuration

Days

1Celebration Of energy

Conservation WeekRaymond UCO

250 1 Hr/ Day

2Theory-Cum –Practical Oriented

Training ProgramMEDA at Nagpur

2 2

3Hands-On Practical Training on

Energy EfficiencyMEDA & NPC, Chennai

2 2

4PCRA Seminar At Nagpur PCRA

Nagpur1 1

5

Energy conservation in Textiles Industries

SEE Tech solution Nagpur 1 2

6

Implementation of energy conservation Act-2001

MEDAPUNE 1 1

UCO

Raymond UCO 2017-18

Major Project Implemented By Kaizens

In House Preparation of Insulation & Removable Insulation

UCO

Raymond UCO 2017-18

1st External Audit Completed By TUV

ISO 50001 UCO

Energy Management Policy

Raymond UCO 2017-18

Encon Cell Structure

UCO

Raymond UCO 2017-18

Sr. Manager-

Spinning

Works Director

Sr. Manager -

Weaving

Sr. Manager

-Dyeing DGM- Process

/Finishing

DGM -

Engineering DGM- Captive

Power Plant

General Manager

Production Services

Sr. Manager -

HR / IR DGM -

Purchase

Sr. Manager

Mechanical

Engg

Manager Civil Engg

& Safety

Sr. Mgr -Elect & Inst. Engg.

(Energy Manager – MR EnMS)

Energy Team Dy. – MR

EnMS

ISO 50001

Energy cost against Manufacturing Cost

Investment On Encon Project UCO

Raymond UCO 2017-18

Rs. ( Million) % Of Manufacturing Cost

Total Turnover (FY 2017-18) 8143. 2 NA

Thermal Cost 388.6 17.70

Electrical Cost 299.0 13.62

Total Energy 687.6 31.32

% Investment On Encon project against Turnover ofFY 2017-18 is = 0.73 %

% Investment against Manufacturing cost for FY 2017-18 = 2.71%.

Manufacturing cost -2195 million.

State And National Level Awards

AWARDS UCO

❑ State level Energy Conservation Award by MEDA -2009-10,2012-13, 14,15,16.

❑ National Level Award for Energy management by – CII – 2012,14,15,16,17.

❑ TEXPROCIL Award ( Textiles Export Promotion Council) –By Government of India. 7th

Year in continuation.❑ Fort and Sullivan’s Green Manufacturing Award -2014.

❑ Golden Peacock Award for Environment managemant-2014,15,17.

❑ Earth Care Award for Excellence In climate change Mitigation & Adaptation – 2015.

❑ Green Tech Award ( Gold Category) for Environment – 2014-15

❑ National Energy Conservation Award by BEE -2016.

❑ National Level Award for Energy management by – SEEM - 2016.

❑ Asia Subcontinent Region Corporate Energy Management Award –

Washington DC (U.S) -2015..

❑ Grow care India Occupational Health & Safety Award -2016,17,18

❑ Vasundhara Award for Environment management By Govt. of Maharashtra -2017

Raymond UCO 2017-18

❑ CII Most Innovative Environment Project Award – 2017.

State And National Level Awards

AWARDS UCO

Raymond UCO 2017-18

Environment Projects & Waste Utilization

Refuse ~Reduce ~Recycle ~Reuse UCO

➢ We have installed state of art, zero Liquid Discharge , Activated sludge process based Biological ETP costing to Rs. 40 Crores, to ensure chemical free process treatment & generation of sludge in biological form.

➢ We are the only company in Textile field to have a categorization of sludge in Non Hazardous category by state pollution board.

➢ We have developed the process of using recovered salt from MEE for regeneration of softener plant.

➢ We are the only company in textile field, who is doing complete recycling of sludge with help of sludge air dryer.

➢ We have a tie up with local vendors for fly ash to manufacture bricks. We are using fly ash bricks in our constructions on regular basis.

➢ RO plant & CRP plant to recover and reuse the Caustic & water.

MEE – Multiple Effective Evaporative plantRaymond UCO 2017-18

Thermal Imaging For Thermal & Electrical Energy Saving

Thermal Imaging

To detect Thermal Insulation Leakages.

UCO

To detect Electrical losses due to heating.

Raymond UCO 2017-18

Water Conservation Projects

Go Green UCO

Requirement of plant 1. Total water requirement for plant – 6200 KLD2. Water from MIDC Source – 2800 KLD3. Water from recycling – 3400 KLD

Sources of Recovered/saved water

1. Caustic recovery plant (CRP)2. Four stage Reverse osmosis ( RO)3. Multiple effect Evaporator 4. Indirect Cooling of equipments5. Sewage treatment plant (STP)6. Rain Water harvesting7. Fogging system at Humidification plant ( AWT)

Raymond UCO 2017-18

Water Conservation Projects

UCO

Cooling Water recovery

Water Recovery at CRP Effluent treatment plant

Savage treatment plant

Caustic Recovery Plant

Raymond UCO 2017-18

Environment projects

Zero Discharge 100 % Biological ETP UCO

Sludge Mineralization

Benefits1) Reduction in COD & Color2) Elimination of Chemical COST3) Saving in Power4) Reduction in Sludge Quantity

Raymond UCO 2017-18

Tree Plantation & GHG Emission

Go Green UCO

Raymond UCO 2017-18

Online stack monitoring

Environment Project UCO

➢ Installation of Online stack monitoring system in Boiler section.

Limit -150 PPM & We are running with 70 to 90 PPM.

Raymond UCO 2017-18

Save Energy

Save Future !

Thank You…!

UCO

Raymond UCO 2017-18