circuit diagram eng 5582-2-01
TRANSCRIPT
Circuit Diagram
CONTENTSPage
1 General Information ........................................................................................................1-0 Block Diagram..............................................................................................................1-1 View of Control Cabinet...............................................................................................1-2 View of Control Cabinet...............................................................................................1-3 Designation...................................................................................................................1-4 Designation...................................................................................................................1-5
2 Mains Connection and Power Supply ............................................................................ 2-0 Mains Connection.........................................................................................................2-1 Transformer Unit ..........................................................................................................2-2 Power Supply................................................................................................................2-3 Power Supply................................................................................................................2-4
3 Computer Unit and Connector Unit............................................................................... 3-0 Block Diagram / Computer Unit ..................................................................................3-1 Cabling in Computer Unit ............................................................................................3-2 Main Computer and Hard Disk / Flash Disk Drive ......................................................3-3 Compute Cooling..........................................................................................................3-4 Base Connector Board and I/O Computer....................................................................3-5 Connector Board and I/O Computer............................................................................. 3-6 Connector Board and Axis Computer .......................................................................... 3-7 Base Connector Unit.....................................................................................................3-8 Connector Plate on Controller Panel ............................................................................ 3-9
4 Emergency Stops and Run Chain...................................................................................4-0 Emergency Stop............................................................................................................4-1 Run Chain ..................................................................................................................... 4-2 Run Chain ..................................................................................................................... 4-3 Power Unit ....................................................................................................................4-4
5 Drive System and Robot Cable .......................................................................................5-0 Block Diagram..............................................................................................................5-1 Rectifier, Fans and Bleeder ..........................................................................................5-2 Drive System Signal Connection 2 Drive Units...........................................................5-3 Drive System Signal Connection 3 Drive Units...........................................................5-4 Servo Drive Units / IRB 140 ........................................................................................5-5 Servo Drive Units / IRB 340 ........................................................................................5-6 Servo Drive Units / IRB 640, 840 ................................................................................ 5-7 Servo Drive Units / IRB 1400, 2400 ............................................................................ 5-8 Servo Drive Units / IRB 4400, 6400S/PE ....................................................................5-9 Servo Drive Units / IRB 6400R....................................................................................5-10 Control Cable IRB 140 .................................................................................................5-11 Control Cable IRB 340, 1400 and 2400 ....................................................................... 5-12 Control Cable IRB 640, 840, 4400, and 6400S/PE ......................................................5-13 Control Cable IRB 6400R ............................................................................................5-14
6 External Axes....................................................................................................................6-0 External Axes ...............................................................................................................6-1 Axes Computer 2 and Connector Board....................................................................... 6-2 Expansion Board Axis Connector Board...................................................................... 6-3 Drive System Signal Connection External Axes..........................................................6-4 External Axes no. 7th - 9th Control Signal Connection ...............................................6-5
Product Manual S4Cplus 1
Circuit Diagram
Page
Axis Computer 2 and Axis Connector Unit if External Axis Cabinet ......................... 6-6 Connection to External Axis Cabinet ........................................................................... 6-7
7 I/O Units and Field Bus Modules ................................................................................... 7-0 I/O Unit Position .......................................................................................................... 7-1 Digital Part of Combi I/O and Digital I/O Unit Input Part........................................... 7-2 Digital I/O Unit Output Part ......................................................................................... 7-3 Combi I/O Unit Digital and Analogue Output Part...................................................... 7-4 Digital Input Part of 120V AC I/O Unit....................................................................... 7-5 Digital Output Part of 120V AC I/O Unit .................................................................... 7-6 Relay I/O Unit Input 1-16 ............................................................................................ 7-7 Digital with Relays I/O Output 1-8 .............................................................................. 7-8 Digital with Relays I/O Output 9-16 ............................................................................ 7-9 Analogue I/O Unit ........................................................................................................ 7-10 Remote I/O Unit For Allen Bradley PLC..................................................................... 7-11 Interbus-S Master/Slave - Interbus-S Master ............................................................... 7-12 Profibus DP Slave ........................................................................................................ 7-13 Encoder Unit................................................................................................................. 7-14 Profibus DP Master/Slave ............................................................................................ 7-15
8 Other Options................................................................................................................... 8-0 Floppy Disk .................................................................................................................. 8-1 Service Equipment Supply ........................................................................................... 8-2 External Connection System Signals ........................................................................... 8-3 Position Switches on Manipulator................................................................................ 8-4 Customer Signals.......................................................................................................... 8-5 Customer Power/Signal IRB 2400, 4400, 6400S/PE ................................................... 8-6 Customer Cable Power/Signal/CAN IRB 6400R......................................................... 8-7 External Control Panel ................................................................................................. 8-8 Extension Cable Teach Pendant ................................................................................... 8-9 Time Relay ................................................................................................................... 8-10 External I/O CAN-Bus Connection.............................................................................. 8-11
9 External Axis Cabinet...................................................................................................... 9-0 Block Diagram ............................................................................................................. 9-1 View of External Axis Cabinet .................................................................................... 9-2 Designation................................................................................................................... 9-3 Mains Connection......................................................................................................... 9-4 Transformer Unit .......................................................................................................... 9-5 Power Supply, I/O Supply............................................................................................ 9-6 Power Unit.................................................................................................................... 9-7 Rectifier, Fans and Bleeder .......................................................................................... 9-8 Drive Unit Signal Connection 1 External Drive Unit .................................................. 9-9 Drive Unit Signal Connection 2 External Drive Units................................................. 9-10 Drive Unit Signal Connection 3 External Drive Units................................................. 9-11 Drive Unit and Control Cable Drive Unit GT.............................................................. 9-12 Drive Unit and Control Cable Drive Unit GT+CCB.................................................... 9-13 Drive Unit and Control Cable ...................................................................................... 9-14 Service Equipment Supply ........................................................................................... 9-15
2 Product Manual S4Cplus
Revision
01No. of sheetssheet
2-0 91
Circuit D
iagram 3H
AC
5582-22 Mains Connection and Power Supply
Revision
01No. of sheetssheet
3-0 91
Circuit D
iagram 3H
AC
5582-23 Computer Unit and Connector Unit
Revision
01No. of sheetssheet
3-3 91
Circuit D
iagram 3H
AC
5582-2
Main Computer and Hard Disk / Flash Disk DriveRevision
01No. of sheetssheet
3-5 91
Circuit D
iagram 3H
AC
5582-2
Base Connector Board and I/O ComputerRevision
01No. of sheetssheet
3-7 91
Circuit D
iagram 3H
AC
5582-2
Connector Board and Axis ComputerRevision
01No. of sheetssheet
3-9 91
Circuit D
iagram 3H
AC
5582-2
Connector Plate on Controller PanelRevision
01No. of sheetssheet
5-3 91
Circuit D
iagram 3H
AC
5582-2
Drive System Signal Connection 2 Drive UnitsRevision
01No. of sheetssheet
5-4 91
Circuit D
iagram 3H
AC
5582-2
Drive System Signal Connection 3 Drive UnitsRevision
01No. of sheetssheet
5-8 91
Circuit D
iagram 3H
AC
5582-2
Servo Drive Units / IRB 1400, 2400Revision
01No. of sheetssheet
5-9 91
Circuit D
iagram 3H
AC
5582-2
Servo Drive Units / IRB 4400, 6400S/PERevision
01No. of sheetssheet
5-12 91
Circuit D
iagram 3H
AC
5582-2
Control Cable IRB 340, 1400 and 2400Revision
01No. of sheetssheet
5-13 91
Circuit D
iagram 3H
AC
5582-2
Control Cable IRB 640, 840, 4400, and 6400S/PERevision
01No. of sheetssheet
916-2
Circuit D
iagram 3H
AC
5582-2
Axes Computer 2 and Connector BoardRevision
01No. of sheetssheet
916-3
Circuit D
iagram 3H
AC
5582-2
Expansion Board Axis Connector BoardRevision
01No. of sheetssheet
916-4
Circuit D
iagram 3H
AC
5582-2
Drive System Signal Connection External AxesRevision
01No. of sheetssheet
916-5
Circuit D
iagram 3H
AC
5582-2
External Axes no. 7th - 9th Control Signal ConnectionRevision
01No. of sheetssheet
916-6
Circuit D
iagram 3H
AC
5582-2inet
Axis Computer 2 and Axis Connector Unit if External Axis CabRevision
01No. of sheetssheet
916-7
Circuit D
iagram 3H
AC
5582-2
Connection to External Axis CabinetRevision
01No. of sheetssheet
917-2
Circuit D
iagram 3H
AC
5582-2
Digital Part of Combi I/O and Digital I/O Unit Input PartRevision
01No. of sheetssheet
917-4
Circuit D
iagram 3H
AC
5582-2
Combi I/O Unit Digital and Analogue Output PartRevision
01No. of sheetssheet
917-5
Circuit D
iagram 3H
AC
5582-2
Digital Input Part of 120V AC I/O UnitRevision
01No. of sheetssheet
917-6
Circuit D
iagram 3H
AC
5582-2
Digital Output Part of 120V AC I/O UnitRevision
01No. of sheetssheet
917-8
Circuit D
iagram 3H
AC
5582-2
Digital with Relays I/O Output 1-8Revision
01No. of sheetssheet
917-9
Circuit D
iagram 3H
AC
5582-2
Digital with Relays I/O Output 9-16Revision
01No. of sheetssheet
917-11
Circuit D
iagram 3H
AC
5582-2
Remote I/O Unit For Allen Bradley PLCRevision
01No. of sheetssheet
917-12
Circuit D
iagram 3H
AC
5582-2
Interbus-S Master/Slave - Interbus-S MasterRevision
01No. of sheetssheet
918-3
Circuit D
iagram 3H
AC
5582-2
External Connection System SignalsRevision
01No. of sheetssheet
918-6
Circuit D
iagram 3H
AC
5582-2
Customer Power/Signal IRB 2400, 4400, 6400S/PERevision
01No. of sheetssheet
918-7
Circuit D
iagram 3H
AC
5582-2
Customer Cable Power/Signal/CAN IRB 6400RRevision
01No. of sheetssheet
919-9
Circuit D
iagram 3H
AC
5582-2
Drive Unit Signal Connection 1 External Drive UnitRevision
01No. of sheetssheet
919-10
Circuit D
iagram 3H
AC
5582-2
Drive Unit Signal Connection 2 External Drive UnitsRevision
01No. of sheetssheet
919-11
Circuit D
iagram 3H
AC
5582-2
Drive Unit Signal Connection 3 External Drive UnitsRevision
01No. of sheetssheet
919-12
Circuit D
iagram 3H
AC
5582-2
Drive Unit and Control Cable Drive Unit GTRevision
01No. of sheetssheet
919-13
Circuit D
iagram 3H
AC
5582-2
Drive Unit and Control Cable Drive Unit GT+CCB